D. Sujan, M. Murthy, K. N. Seetharamu, A.Y. Hassan
{"title":"Engineering model for interfacial stresses of a tri-material assembly with different temperatures in the layers","authors":"D. Sujan, M. Murthy, K. N. Seetharamu, A.Y. Hassan","doi":"10.1109/EPTC.2004.1396665","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396665","url":null,"abstract":"A model is proposed for the shearing and peeling stresses occurring at the interface of three thin bonded objects to account for different temperatures of the layers by incorporating two temperature ratio parameters. The results are presented for die, die attach and substrate as commonly found in electronic packaging. Both 2D and 3D models are considered for comparison of the analytical results with numerical simulation using finite element method. Both for shearing and peeling stress, the 3D simulation results shows better agreement with analytical solution compare to 2D model.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125050707","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Design analysis of touch chip for enhanced package and board level reliability","authors":"T. Y. Tee, H. Ng, H. Siegel, R. Bond, Z. Zhong","doi":"10.1109/EPTC.2004.1396706","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396706","url":null,"abstract":"Touch chip, a unique bio-sensor to recognize fingerprint of users, is ideally suited for portable consumer applications such as mobile phones, remote controls, tablet PCs, PDAs, and ultra-thin laptop computers as security system. Modeling is a useful and efficient tool for design analysis. In this paper, both package and board level modeling are performed for touch strip, a new generation of touch chip design. The fatigue life, failure location and crack interface of the critical solder ball during thermal cycling test are predicted. It covers 14 design parameters for solder joint reliability analysis, i.e. die size and thickness, substrate thickness, board thickness, mold compound thickness, solder ball geometry, die attach and mold compound material properties, inclusion of polyimide layer, and temperature cycling range. Package level stress analysis is investigated for polyimide thickness and modulus. The findings help to design a more reliable touch chip at both package and board levels.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"121 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129052259","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Viswanath, W. Fang, T. Chai, N. Khan, S. Sampath
{"title":"Structural optimization of fine pitch, large die flip chip package","authors":"A. Viswanath, W. Fang, T. Chai, N. Khan, S. Sampath","doi":"10.1109/EPTC.2004.1396586","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396586","url":null,"abstract":"In this paper we focus on the structural optimization of fine pitch, large die flip chip package by thermo mechanical analysis. At first the type of buildup substrate design that has to be used for this package is selected by conducting a comparative study of effect of four core substrate layer (2-4-2) and a two core substrate layer (2-2-2) on the overall stress distribution of the package. Second, an optimization study of package dimensions (the heat spreader dimensions, die chamber angles, structural adhesive thickness and bump size) is conducted with emphasis on the shear stress occurring at the die corner and warpage of the overall structure","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117021372","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Pool boiling heat transfer enhancement by surface modification/micro-structures for electronics cooling: a review","authors":"N. Khan, D. Pinjala, K. Toh","doi":"10.1109/EPTC.2004.1396618","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396618","url":null,"abstract":"Electronics cooling is an important aspect of the microelectronics and microsystem packaging. Liquid cooling involving boiling is emerging as main technique for high heat flux application. Primary issues related to boiling are wall temperature over shoot at boiling incipience and critical heat flux. Heat transfer enhancement has concerned the researchers and practitioners for many decades. This paper reviews experimental works done for boiling enhancement by surface modification and micro-machined structures. Boiling incipient temperature and critical heat flux by various techniques are analyzed. Aim of this review is to design a novel micro-machined structure to enhance boiling and integration of the structure with the chip for cooling 3D stacked module.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117134598","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Nanohardness study of CoSn/sub 2/ intermetallic layers formed between CO UBM and Sn flip-chip solder joints","authors":"P. Ratchev, R. Labie, E. Beyne","doi":"10.1109/EPTC.2004.1396630","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396630","url":null,"abstract":"The possibility to use Co as UBM for Pb-free solder joints is related to the reliability of the formed intermetallic layers at the solder-UBM interface. The interdiffusion reaction results in a layer of CoSn/sub 2/ intermetallic, which was tested by means of nanoindentation. A nanohardness of 2Gpa was measured, which is lower then the one of Ag/sub 3/Sn, Cu/sub 3/Sn or Cu/sub 6/Sn/sub 5/, reported in the literature. This makes the chances of brittle behaviour of this intermetallic very low, which is confirmed by SEM examinations. The measured low hardness of the CoSn/sub 2/ intermetallic layer and the gradual change of the hardness in the stack Co-CoSn/sub 2/-Sn suggest that this interface will be very stable and reliable during the lifetime of the solder joint.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"290 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115906685","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A numerical study of the effects of temperature, moisture and vapour pressure on delamination in a PQFP during solder reflow","authors":"Huang Guojun, A. Tay","doi":"10.1109/EPTC.2004.1396585","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396585","url":null,"abstract":"Delamination during solder reflow is a critical reliability problem for the plastic IC packages. The main objective of this paper is to investigate the effects of temperature, moisture diffusion and vapour pressure on the likelihood of delamination of the interface between the leadframe pad and the encapsulant. In this paper the entire thermal and moisture history of a plastic IC package is simulated from the start of level 1 moisture preconditioning (85/spl deg/C/85%RH for 168 hours) to subsequent exposure to a solder reflow process lasting about 5 minutes. The transient development of the strain energy release rate due to thermal stress only G/sub t/, hygrostress only G/sub h/, vapour pressure G/sub p/ and combined G/sub tot/ are computed and studied by using a new modified crack surface displacement extrapolation method (MCSDEM). Finite element models were constructed for a 160-leaded PQFP. The initial crack length was varied from 0.1mm to 3.5mm in order to study its effect. The results show that for small cracks, the effects of temperature and moisture are dominant while that of vapour pressure is insignificant. For moderate crack lengths, the effect of temperature is greatest. For large crack lengths, the effect of vapour pressure is dominant.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"62 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131745072","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Bed of nails - 100 microns pitch wafer level interconnections process","authors":"V. S. Rao, A. Tay, V. Kripesh, C. T. Lim, S. Yoon","doi":"10.1109/EPTC.2004.1396649","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396649","url":null,"abstract":"The rapid advances in IC design and fabrication continue to challenge the electronic packaging technology, in terms of fine pitch, high performance, low cost and better reliability. In the near future, the demands for higher I/O count per integrated circuit (IC) chip increases as the shift towards the nano ICs with feature size less than 90nm. To meet the above requirements, the chip-to-substrate interconnection technologies with less than 100/spl mu/m pitch are required. Currently, the CTE mismatch between Si chip and substrate and assembly yield of such fine pitch interconnections serves as the biggest bottle neck issue. In this work a simple copper column based bed of nails-wafer level interconnects showing greater potentials in meeting some of these requirements for next-generation packaging is reported. The process development of fabricating the copper columns with various height and solder deposition on to the tip of the column is reported. This technology has been developed to meet fine pitch of 100 microns and high density interconnections. The development of a test chip demonstrator of 10 /spl times/ 10mm/sup 2/ with 3338 I/Os designed and fabricated for optimizing the process and the board level reliability test with out underfill performed under temperature cycling at range of -40/spl deg/C to 100/spl deg/C are also presented.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"21 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114655736","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Design of double layer WLCSP using DOE with factorial analysis technology","authors":"Chang-Chun Lee, Shu-Ming Chang, K. Chiang","doi":"10.1109/EPTC.2004.1396713","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396713","url":null,"abstract":"Newer, faster and smaller electronic packaging approaches with high I/O counts and more complex semiconductor devices are emerging steadily and rapidly. Wafer level chip scaling package (WLCSP) has a high potential for future electronic packaging. However, the solder joint reliability for a large chip size of about 100 mm/sup 2/ without underfill is remains a troubling issue that urgently requires a solution. To this end, a double-layer WLCSP (DL-WLCSP) with stress compliant layer and dummy solder joint is proposed in this research in order to enhance the solder joint fatigue life. To ensure the validity of the analysis methodology, a test vehicle of Rambus DRAM is implemented to demonstrate the applicability and reliability of the proposed DL-WLCSP. The results of the thermal cycling in the experimental test show good agreement with the simulated analysis. Furthermore, to investigate the reliability impact of the design parameters, including solder volume, the arrangement of the die-side and substrate-side pad diameter, pitch, compliant layer thickness, die thickness, and the printed circuit board (PCB) thickness, a design of experiment (DOE) with factorial analysis is adopted to obtain the sensitivity information of each parameter by the three-dimensional nonlinear finite element models (FEM). The statistics results of the analysis of variance reveal that the thickness of the stress compliant layer and the volume of the solder joint can effectively reduce the stress concentration phenomenon, which occurs around the outer-corner of the solder joint. In addition, the evident interaction between design parameters can also be obtained. The smaller thermal strains can be achieved through a better combination of design parameters of the geometry so as to provide the actual requirement of the physical information prior to manufacturing.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"36 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114623728","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Modeling of solder joint failure due to PCB bending during drop impact","authors":"Gu Jie, C. T. Lim, A. Tay","doi":"10.1109/EPTC.2004.1396694","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396694","url":null,"abstract":"Reliability of IC packages during drop impact is critical for portable electronic products. These packages are susceptible to solder joint failure when induced by mechanical shock and printed circuit board (PCB) bending during impact. Normally, portable products are designed to withstand a few accidental drops without resulting in major mechanical failure. In this study, we use the ABAQUS/EXPLICIT finite element software to perform the dynamic drop impact simulation. We will use the equivalent layer model for the array of solder columns to simplify the modeling problem. From the analysis, we are able to examine the effects of PCB bending arising from the different number of screws used and the effect of chip location. It is found that PCB bending curvature determines the stress states induced in the solder columns of the IC packages mounted at different locations in the PCB. In addition, the PCB bending curvature can also be used to predict the critical locations where the solder columns will fail first","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"24 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121794278","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Time domain characterization of planar photonic crystal structures","authors":"A. P. Popov","doi":"10.1109/EPTC.2004.1396710","DOIUrl":"https://doi.org/10.1109/EPTC.2004.1396710","url":null,"abstract":"Analysis of Gaussian pulse propagation through photonic crystal waveguides is presented. It is shown that the potential applications of photonic crystal waveguides may be limited to low bit rate (<10 GB/s) communication links of about 1 mm length.","PeriodicalId":370907,"journal":{"name":"Proceedings of 6th Electronics Packaging Technology Conference (EPTC 2004) (IEEE Cat. No.04EX971)","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123021621","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}