M. Bernardoni, R. Illing, M. Tripolt, C. Djelassi-Tscheck
{"title":"SMART protection design of automotive power distribution systems with temperature-based electronic fuses: Mathematical background, design guidelines and drawbacks of energy-based methods","authors":"M. Bernardoni, R. Illing, M. Tripolt, C. Djelassi-Tscheck","doi":"10.1016/j.microrel.2025.115635","DOIUrl":"10.1016/j.microrel.2025.115635","url":null,"abstract":"<div><div>This work presents an overview on the power distribution design requirements in automotive power distribution systems, with focus on wire harness protections. While standard melting fuses are still widely used in automotive power distribution systems, the complexity of the future automotive platforms can be enabled only by replacing melting fuses with electronic protections. This paper will analyze the typical design requirements in terms of wire protection, which electronic protections concepts are available and how a safe wire protection can be ensured. Moreover, we introduce a correct mathematical transformation that describes the effect of a given load current onto the considered thermal system (wire or eFuse), allowing the correct representation of load, eFuse, and wire, in the isothermal domain.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"168 ","pages":"Article 115635"},"PeriodicalIF":1.6,"publicationDate":"2025-03-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143552900","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Selective hardening of RISCV soft-processors for space applications","authors":"G. Cora, C. De Sio, S. Azimi, L. Sterpone","doi":"10.1016/j.microrel.2025.115667","DOIUrl":"10.1016/j.microrel.2025.115667","url":null,"abstract":"<div><div>RISC-V soft processors are becoming popular in various fields, including safety-critical ones, thanks to their open-source nature and flexibility. Despite the rapid progress in the reliability analysis of these devices, all the mitigation techniques are usually adopted to the whole soft-processor architecture.</div><div>In this study, we aim to identify the internal components of the RISC-V architecture that are particularly prone to errors, and accordingly investigate how the reliability of the design is affected when mitigation strategies, such as Triple Modular Redundancy (TMR), are applied selectively just to them.</div><div>The proposed approach has been applied to RISC-V architecture, NEORV32 which is implemented on Zynq 7020 SoC on a PYNQ-Z2 board. While more vulnerable modules of NEORV32 were identified through accurate reliability analysis, implementing selective TMR in these modules shows achieving satisfactory reliability levels while reducing the overall space requirements compared to a complete TMR design.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115667"},"PeriodicalIF":1.6,"publicationDate":"2025-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143534754","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
W.M. Liu , C. Chen , K.W. Xiao , Y. Yu , W. Zheng , M.T. Feng , G.F. Zhai
{"title":"Reliability prediction of multi-level power supply system based on Failure Precursor Parameters","authors":"W.M. Liu , C. Chen , K.W. Xiao , Y. Yu , W. Zheng , M.T. Feng , G.F. Zhai","doi":"10.1016/j.microrel.2025.115656","DOIUrl":"10.1016/j.microrel.2025.115656","url":null,"abstract":"<div><div>Complex electronic systems exhibit multi-level characteristics, making it challenging to simulate the system performance states accurately using existing reliability modeling methods. This paper proposes a multi-level reliability prediction model that extracts Failure Precursor Parameters (FPPs) as model inputs. First, a circuit-level multi-stress simulation model is constructed. Second, the degradation and failure information is input, and system FPPs are identified through sensitivity and correlation analysis. Finally, a dynamic system model is constructed to calculate the reliability of the system's comprehensive evaluation, with FPPs as inputs. A case study on a specific power supply system demonstrates the model's improved ability to simulate the system's operational state while maintaining prediction accuracy. Additionally, the paper provides a method combining the physics of failure models and system-level reliability prediction, and various research methods are compared.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115656"},"PeriodicalIF":1.6,"publicationDate":"2025-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143534753","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Bang-Ren Chen , Cheng Sung , Yu-Sheng Hsiao , Wei-Chen Yu , Wei-Cheng Lin , Surya Elangovan , Yi-Kai Hsiao , Hao-Chung Kuo , Chang-Ching Tu , Tian-Li Wu
{"title":"Driving waveform modification for investigating trade-off between switching loss and gate overshoot in SiC MOSFETs","authors":"Bang-Ren Chen , Cheng Sung , Yu-Sheng Hsiao , Wei-Chen Yu , Wei-Cheng Lin , Surya Elangovan , Yi-Kai Hsiao , Hao-Chung Kuo , Chang-Ching Tu , Tian-Li Wu","doi":"10.1016/j.microrel.2025.115653","DOIUrl":"10.1016/j.microrel.2025.115653","url":null,"abstract":"<div><div>SiC MOSFETs are crucial for efficient power conversion in electric vehicles, especially in the traction inverters operating on 800-V battery architectures. Their unipolar nature offers significantly lower switching losses compared to bipolar Si IGBTs. However, achieving high efficiency without compromising reliability remains a challenge. This study investigates the impact of driving waveforms on the SiC MOSFET switching loss and overshoot. Unlike conventional gate drivers, our approach involves a closed-loop amplifier combined with a push-pull circuit, enabling controllable gate driving waveforms through strategically placing a low-pass filter before the amplifier, so called the pre-RC method. Compared to the conventional method of placing R<sub>G</sub> in front of the gate, the pre-RC method shows notable decrease in turn-on switching loss for the t<sub>rising</sub> shorter than about 0.4 μs. The lower switching loss can be attributed to the larger |dV<sub>GS</sub>/dt|at around the V<sub>th</sub> of the SiC MOSFET. However, the larger|dV<sub>GS</sub>/dt|also leads to the larger V<sub>GS</sub> overshoot. This work demonstrates that a well balance between the switching loss and overshoot can be found by optimizing the driving waveform.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115653"},"PeriodicalIF":1.6,"publicationDate":"2025-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143534752","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shiwei Zhao , Yuzhu Liu , Xiaoyu Yan , Peipei Hu , Xinyu Li , Qiyu Chen , Pengfei Zhai , Teng Zhang , Yang Jiao , Youmei Sun , Jie Liu
{"title":"Effect of gate oxide thickness on gate latent damage induced by heavy ion in SiC power MOSFETs","authors":"Shiwei Zhao , Yuzhu Liu , Xiaoyu Yan , Peipei Hu , Xinyu Li , Qiyu Chen , Pengfei Zhai , Teng Zhang , Yang Jiao , Youmei Sun , Jie Liu","doi":"10.1016/j.microrel.2025.115663","DOIUrl":"10.1016/j.microrel.2025.115663","url":null,"abstract":"<div><div>SiC materials and devices hold significant promise for aerospace applications owing to their high thermal conductivity, temperature tolerance, and resistance to harsh conditions. However, SiC power devices often encounter single event effects (SEEs) induced by high-energy ions, which limit the applications in space radiation environments. In this study, we demonstrate the impact of thickness of gate oxide layer on latent gate oxide damage in Silicon carbide (SiC) power metal oxide semiconductor field effect transistors (MOSFETs) during heavy-ion irradiation, by using a combination of experiments and technical computer-aided design (TCAD) simulations. The study exposes SiC MOSFETs with gate oxide thicknesses of 40 nm and 60 nm to 78Kr ion irradiation followed by post-irradiation gate stress (PIGS) tests, scrutinizing failure characteristics induced by irradiation. Through TCAD simulations, the internal dynamics of the gate oxide layer are scrutinized, revealing that escalated electric fields and localized energy pulses predominantly precipitate gate dielectric layer damage. The results suggest that gate oxide thickness markedly impacts latent gate damage, with thinner oxide layers exhibiting heightened susceptibility to electrical breakdown. These findings enrich the comprehension of SiC power device reliability in radiation-rich environments, furnishing invaluable insights for aerospace applications.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115663"},"PeriodicalIF":1.6,"publicationDate":"2025-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143529661","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yun-Chan Kim , Dong-Yurl Yu , Shin-Il Kim , Yong-Mo Kim , Dongjin Byun , Junghwan Bang , Dongjin Kim
{"title":"Heat-resistant durability of AMB substrates for SiC power devices: AlN and Si3N4, which one is thermally strong?","authors":"Yun-Chan Kim , Dong-Yurl Yu , Shin-Il Kim , Yong-Mo Kim , Dongjin Byun , Junghwan Bang , Dongjin Kim","doi":"10.1016/j.microrel.2025.115676","DOIUrl":"10.1016/j.microrel.2025.115676","url":null,"abstract":"<div><div>In terms of long-term reliability, the present study investigated the heat-resistant durability of both AlN- and Si<sub>3</sub>N<sub>4</sub> cored active metal brazing (AMB) substrates to demonstrate which material can be a better option for use in silicon carbide (SiC) power applications. Interfacial degradation behaviors, peeling strengths, and fracture modes of the AlN- and Si<sub>3</sub>N<sub>4</sub>-AMB substrates were carried out before and after thermal shock cycling tests. The interfacial microstructure analysis of the AlN- and Si₃N₄-AMB substrates observed different brazing filler metal (BFM) reaction layers depending on the type of ceramic. As a result, it was noteworthy that AlN and Si<sub>3</sub>N<sub>4</sub>-AMB substrates subjected to repeated thermal shock cycles with Δ190 °C for up to 1000 cycles represented different failure modes with different strength in the peel strength test, respectively. Namely, these two kinds of ceramic type AMB substrates have fundamental differences in thermal shock durability. Nevertheless, cracks between the AMB and ceramic layers were equally caused on the edge side of the AlN and Si<sub>3</sub>N<sub>4</sub> cases after the thermal shock test. These cracks are the underlying principles that explain the load-extension plots in the peel strength test. This study systematically discussed the heat-resistant reliability of AMB substrates with AlN and Si<sub>3</sub>N<sub>4</sub> as key materials for application to next-generation SiC power devices.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115676"},"PeriodicalIF":1.6,"publicationDate":"2025-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143534751","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
N. Delmonte, D. Spaggiari, C. Sciancalepore, R. Menozzi, P. Cova
{"title":"FEM-based development of novel 3D-printable plastic direct coolers for power semiconductor modules","authors":"N. Delmonte, D. Spaggiari, C. Sciancalepore, R. Menozzi, P. Cova","doi":"10.1016/j.microrel.2025.115671","DOIUrl":"10.1016/j.microrel.2025.115671","url":null,"abstract":"<div><div>In this work, we present novel 3D-printable plastic direct coolers for power modules. The main objective of the work is to identify highly efficient solutions for heat extraction in terms of thermal resistance and temperature uniformity, to reduce the thermomechanical stresses that can lead to power module failures as much as possible. The study relies on finite element modeling to guide the design toward optimal solutions. An ad hoc test bench was built to test the effectiveness of prototypes.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115671"},"PeriodicalIF":1.6,"publicationDate":"2025-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143529668","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Ghrabli , M. Bouarroudj , L. Chamoin , E. Aldea
{"title":"Physics-informed Markov chains for remaining useful life prediction of wire bonds in power electronic modules","authors":"M. Ghrabli , M. Bouarroudj , L. Chamoin , E. Aldea","doi":"10.1016/j.microrel.2025.115644","DOIUrl":"10.1016/j.microrel.2025.115644","url":null,"abstract":"<div><div>This paper presents a new approach to estimate the remaining useful life of a power electronic module where failure is caused by degradation in the wire bonds. The novelty of this work is that estimation is given for each loading cycle as opposed to estimating only the number of cycles to failure. A direct consequence is that one can make predictions on variable loading profiles using the proposed method, whereas classical solutions assume periodic loading, which limits their applicability. Experimental data of failure tests are used alongside finite element simulation to mechanically describe the state of the power module at each cycle. Using these mechanical quantities, we iteratively infer how the degradation evolves using Markov chains until failure. A first machine learning algorithm is used to establish a relationship between the degradation and the health indicator, and a second algorithm is used as a surrogate model for finite element simulations to drastically reduce computational time. Results show high extrapolation and interpolation capabilities of the obtained model, meaning that precise predictions can be obtained from experimental data where loading conditions are significantly different from realistic conditions.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115644"},"PeriodicalIF":1.6,"publicationDate":"2025-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143527164","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
G. Janod , L. Chachay , J. Schoenleber , Y. Avenas , D. Bouvard , R. Daudin , J.-M. Missiaen , M.-P. Gigandet , J.-Y. Hihn , R. Khazaka
{"title":"Evaluation and thermal ageing of power semiconductor die attachments based on porous film electrodeposition","authors":"G. Janod , L. Chachay , J. Schoenleber , Y. Avenas , D. Bouvard , R. Daudin , J.-M. Missiaen , M.-P. Gigandet , J.-Y. Hihn , R. Khazaka","doi":"10.1016/j.microrel.2025.115648","DOIUrl":"10.1016/j.microrel.2025.115648","url":null,"abstract":"<div><div>Driven by applications in the field of electric mobility, power electronics face the challenge of operating at higher power densities. Power modules with double-side cooling appear as a promising solution, but they are difficult to manufacture. Electrodeposited copper allows flexibility in module design. This paper evaluates a die attachment method based on thermocompression of electrodeposited porous copper films. Films are fabricated using the DHBT (Dynamic Hydrogen Bubble Template) technique. A characterization study of this solution, including its behavior after thermal ageing, is carried out using thermal impedance and shear stress measurements.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115648"},"PeriodicalIF":1.6,"publicationDate":"2025-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143527163","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Cause analysis on abnormal defects between metal layers of IGBT dies for power modules","authors":"Jie Chen , Yi Gong , Zhen-Guo Yang","doi":"10.1016/j.microrel.2025.115642","DOIUrl":"10.1016/j.microrel.2025.115642","url":null,"abstract":"<div><div>IGBT dies are widely applied in power modules for new energy vehicles at present, and meanwhile, the reliability has been a research emphasis. As addressed in this paper, abnormal defects at the Al-Ni interfaces of IGBT dies resulted in the failure of power modules for new energy vehicles during the power cycling tests. Based on the failure characteristics, a systematical investigation was conducted to explore the root causes of these defects through a series of study methods such as process traceability, characterization analysis and theoretical analysis. At last, the root causes of the failure were determined through the comprehensive analysis. Furthermore, the formation processes of abnormal defects under different states were reverted, and the detailed formation mechanisms were also confirmed from the special separation characteristics at the Al-Ni interface. Besides, the corresponding countermeasures were also proposed according to the conclusions obtained. It was believed that the achievements would help improve the preparation quality of metal layers of IGBT dies and enhance the integral reliability of power modules for new energy vehicles.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"167 ","pages":"Article 115642"},"PeriodicalIF":1.6,"publicationDate":"2025-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143519529","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}