{"title":"Facile polyol synthesis of thermally stable AgNi composite nanowires for flexible transparent heater applications","authors":"Soomin Song","doi":"10.1016/j.microrel.2026.116054","DOIUrl":"10.1016/j.microrel.2026.116054","url":null,"abstract":"<div><div>Silver nanowires (Ag NWs) are considered promising alternatives to indium tin oxide (ITO) for flexible transparent electrodes because of their excellent conductivity and optical transmittance. However, their practical deployment remains limited by poor thermal stability and degradation through surface diffusion and oxidation at elevated temperatures. In this study, Ag<img>Ni composite nanowires were synthesized through a modified polyol process using two different nickel precursors to enhance the structural and thermal robustness of Ag NW networks. Ni(II) acetate increased the Ni content but suppressed anisotropic growth owing to strong ligand coordination, whereas Ni(NO₃)₂·6H₂O enabled uniform incorporation of Ni species into Ag nanowires, yielding thin, high-aspect-ratio structures with diameters of approximately 70 nm. The incorporated Ni acted as a diffusion barrier that effectively hindered Ag surface migration and grain coalescence, maintaining the one-dimensional morphology up to 300 °C, in stark contrast to pure Ag NWs which disintegrated above 200 °C. The resulting Ag<img>Ni composite films exhibited a high optical transmittance of 89.6% and a low sheet resistance of 20 Ω sq.<sup>−1</sup>, outperforming pure Ag NW films (85.9%, 35 Ω sq.<sup>−1</sup>). When implemented as flexible transparent heaters, the Ag<img>Ni films demonstrated rapid Joule heating to temperatures above 100 °C at 5 V, complete evaporation of water droplets within 3 min, and stable operation over repeated heating–cooling cycles. These results confirm that the incorporation of Ni significantly improves the electrical, optical, and thermal robustness of Ag NW networks. Overall, this work presents a facile and scalable chemical-solution route for producing thermally stable, optically transparent, and electrically conductive Ag<img>Ni nanowire films, offering strong potential for next-generation flexible electronics and transparent heating applications.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116054"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175252","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
P.-E. Vidal , G. Viné , S. Baffreau , A. Gopishetti , T.L. Le
{"title":"Inductance and capacitance parasitic prediction thanks to data analysis applied to Si and SiC MOSFET wide frequency band characterization","authors":"P.-E. Vidal , G. Viné , S. Baffreau , A. Gopishetti , T.L. Le","doi":"10.1016/j.microrel.2026.116047","DOIUrl":"10.1016/j.microrel.2026.116047","url":null,"abstract":"<div><div>The paper presents a wide frequency band characterization for modeling discrete Si and SiC MOSFET – in a TO247 package. The data analysis is conducted for several components and for three configurations driving to several impedances to characterize. An accurate RLC model of the transmission behavior between two ports is given over 1 MHz to 1 GHz. Moreover, the performance of the differential impedance, which is a generic indicator that eases the identification process, is discussed. The influence of the measurement tool and the interface characterization are analyzed to get an accurate parameter prediction. Conclusions highlight the best practice to run the wide frequency band characterization.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116047"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175330","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Junhyeock Kim , Ho-Jung Jeong , Dae-Myeong Geum , Yong Suk Oh , Min-Su Park , Joonhyub Kim , Daewoong Jung , Chang-Mo Kang
{"title":"Thermo-mechanical reliability and scalability of copper-pillar solder-cap interconnects for micro-LEDs","authors":"Junhyeock Kim , Ho-Jung Jeong , Dae-Myeong Geum , Yong Suk Oh , Min-Su Park , Joonhyub Kim , Daewoong Jung , Chang-Mo Kang","doi":"10.1016/j.microrel.2026.116051","DOIUrl":"10.1016/j.microrel.2026.116051","url":null,"abstract":"<div><div>Micro-LED display fabrication—for devices such as smartwatches and TVs—requires high-throughput mass-transfer and bonding processes to assemble vast numbers of micro-LED chips from a temporary substrate, known as the interposer, onto the large-area backplane panel. Currently, a key strategy for reducing the manufacturing cost of these technologies is to significantly increase the interposer area to reduce panel-level manufacturing time, and this approach has emerged as a major issue. However, as chip sizes continue to shrink, the risk of mechanical damage during bonding rises, placing limits on the expansion of the interposer area. To overcome these limitations, this study performed thermo-compression bonding and thermal cycling simulations to examine the thermo-mechanical behavior of solder joints and to determine the maximum achievable transfer area under various bonding material conditions. The results reveal that copper pillars play a critical role in relieving stress and suppressing internal solder cracking. However, a clear trade-off exists between solder-bump height and diameter: reducing stress tends to aggravate internal cracking, whereas mitigating cracking leads to higher stress. Indium solder exhibited significantly improved reliability during both bonding and post-assembly operations compared with Sn–3.0Ag–0.5Cu, and its low-temperature bonding characteristics enabled a substantially larger maximum transferable area. The findings of this study provide actionable design guidelines for realizing large-area mass transfer and robust interconnection structures for next-generation micro-LED packaging.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116051"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175248","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Yeong Choi , Jaejin Jeon , Jae Hyuk Lim , Sang Won Yoon
{"title":"Embedded PCB and DBC-integrated design of 650 V GaN power modules with enhanced thermal and electrical performance","authors":"A. Yeong Choi , Jaejin Jeon , Jae Hyuk Lim , Sang Won Yoon","doi":"10.1016/j.microrel.2026.116053","DOIUrl":"10.1016/j.microrel.2026.116053","url":null,"abstract":"<div><div>This study proposes and validates a stepwise structural design methodology to simultaneously enhance the electrical and thermal performance of 650 V gallium nitride (GaN) power modules. First, using a reference half-bridge module (DBC-based with an integrated decoupling capacitor), we shortened and widened the current path and improved current-distribution symmetry by optimizing the copper pattern and introducing an additional DC- terminal, thereby reducing loop inductance in stages. Next, we adopted embedded structures that eliminate wire bonds and exploit internal PCB copper planes and via networks. The single-sided cooled (SSC) embedded module achieved 4.86 nH (38% reduction compared to the reference model), whereas the double-sided cooled (DSC) embedded module, featuring parallel heat-conduction paths to the top and bottom surfaces and a vertically mounted decoupling capacitor, reduced inductance to 3.54 nH (55% reduction compared to the reference model). When the local decoupling capacitor was included in the commutation-loop model, the parasitic inductance dropped to 0.91 nH. In thermal analysis, the SSC peaked at 90.7 °C, while the DSC recorded 78.2<span><math><msup><mrow></mrow><mo>°</mo></msup><mi>C</mi></math></span>, about 17°<span><math><mi>C</mi></math></span> lower than the reference model (94.9<span><math><msup><mrow></mrow><mo>°</mo></msup><mi>C</mi></math></span>). The proposed SSC/DSC embedded modules simultaneously reduce parasitic inductance and thermal resistance, thereby improving stability and lifetime under high-frequency, high-power operation and providing practical guidance for next-generation commercial GaN power module designs.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116053"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175250","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Characterization of the bulk moisture diffusion in epoxy-based potting compounds for IGBT semiconductor power modules","authors":"Ariane Tomas , Loïc Théolier , Alexandrine Guédon-Gracia , Hélène Frémont , Pierre-Yves Pichon","doi":"10.1016/j.microrel.2026.116057","DOIUrl":"10.1016/j.microrel.2026.116057","url":null,"abstract":"<div><div>Epoxy potting resin moisture diffusion parameters need to be characterized in order to assess the kinetics and the amount of absorbed moisture in power modules. For this reason, we propose to combine two characterization approaches on two different potting resins: methods with constant and with stepped moisture stress. By confronting results obtained with the two methods, the variables impacting the moisture diffusion parameters are identified. The saturated moisture concentration increases linearly with the applied environment humidity level while the moisture diffusion coefficient can be modelled with a modified Arrhenius equation with the temperature and the initial moisture concentration.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116057"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175244","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Seltsam , M. Sippel , M. Kuglstatter , R. Schmidt , P. Dreher , J. Franke , H.W. Höppel
{"title":"Improvement in bond wire reliability by adjustments in bond wire microstructure via heat treatment","authors":"J. Seltsam , M. Sippel , M. Kuglstatter , R. Schmidt , P. Dreher , J. Franke , H.W. Höppel","doi":"10.1016/j.microrel.2026.116025","DOIUrl":"10.1016/j.microrel.2026.116025","url":null,"abstract":"<div><div>Many research related to reliability of power electronic devices has been published to improve the lifetime of power modules. Especially the top side connection between the bond wires and the semiconductor chip of such devices is very prone to fail, often denoted as wire lift-off. This paper focuses how particular microstructures of the bond wires adjusted by different post wire-drawing heat treatments affect the lifetime of the bond connection and the related damage mechanisms. In order to evaluate and compare the grain structures, EBSD measurements of a wire-drawn and bonded microstructure were conducted and the influence of a subsequent heat treatment was analyzed. To evaluate the influence of heat treatments on the lifetime of bond wire connections, power cycling tests of wires either subjected to a heat treatment or without any additional heat-treatment were conducted. In all cases, the bonded wires revealed a gradient in grain size and texture within the wire. By an appropriate heat treatment at 150 °C for 120 h the lifetime can be improved significantly, while shorter or longer heat-treatment durations result in reduced lifetimes. For the latter case, it is argued that due to the recovery and recrystallization of the heat-treated wire the crack growth rate is reduced and therefore improving the lifetime.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116025"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175333","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Extrapolation of the degradation on FinFET FPGA: Comparison between 20,000 h of measurement and model","authors":"J. Sobas , F. Marc","doi":"10.1016/j.microrel.2026.116048","DOIUrl":"10.1016/j.microrel.2026.116048","url":null,"abstract":"<div><div>Most of the time, ageing model for digital circuit are based on short time and high stress measurements. Then, ageing is extrapolated in time and for operational condition of use. Does the model correctly predict ageing after several years of use under normal temperature and voltage conditions? This paper presents ageing and measurements of degradation made during more than 20,000 h on an optimized test bench on nine FPGA including 567 ring oscillators each, with different temperature and voltage stresses. In our knowledge, this is the longer ageing test performed on digital circuit. Based on these measures, we compare semi-empirical modelling made with high temperature stresses and short ageing time (1000 h) with low temperature stresses and long ageing time (20,000 h).</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116048"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175331","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Thermal-optical coupled reliability for micro-LED projection systems: Mechanistic modeling and parametric analysis","authors":"Suli Wang","doi":"10.1016/j.microrel.2026.116044","DOIUrl":"10.1016/j.microrel.2026.116044","url":null,"abstract":"<div><div>μLED projection technology has intensive demands on thermal management with direct implications on optical performance and reliability. In this work, an integrated thermal-optical reliability model incorporating device-level quantum well sensitivity to temperature, module-level packaging resistance to heat, and system-level dynamics of heat removal has been proposed. A multiscale comparative analysis framework was established to quantify the individual and synergistic contributions of device architecture, packaging materials, and thermal management strategies on system-level performance. Comparative analysis between baseline and advanced configurations reveals that integrated multi-level thermal management can reduce operating temperature by 15 °C (reduced from 85 °C to 70 °C), while the luminescence efficiency can be improved from 18% to 22%. Accelerated aging tests confirm that there are substantial reliabilities enhanced with 90% vs 70% lumen maintenance and 35% MTTF increase after 1000 h illumination. A 5–8% error tolerance was realized by applying the proposed thermal-optical coupling model to capture the accuracy of temperature distribution, optical efficiency, and degradation process.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116044"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175247","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"In-situ TEM investigation of thermomechanical fatigue of thick copper metallizations","authors":"L. Karanja , S. Moser , M. Reisinger , M. Legros","doi":"10.1016/j.microrel.2026.116050","DOIUrl":"10.1016/j.microrel.2026.116050","url":null,"abstract":"<div><div>We investigate the thermomechanical behaviour of thick copper metallization on polyheaters which are chips dedicated for stressing the thick copper metallizations found in high-end power electronic devices. The degradation mechanisms of these metallizations are known to span from surface roughening to crack formation, but the underlying elemental plastic deformation mechanisms (dislocation activity, stress-assisted diffusion, …) remain elusive. Here, we have combined post-mortem TEM observations of such polyheaters that underwent ultra-fast 300 K heating cycles and in-situ TEM heating experiments up to 480 °C. Both approaches converge to establish that the dislocation microstructure inside the grains is only slightly modified over these cycles and thus that dislocation-based plasticity cannot explain the crack formation and propagation, along with surface roughening observed in these Cu metallizations.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116050"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175332","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of cooling conditions on the estimated power cycling lifetime of a large-area substrate solder joint in power modules","authors":"N. Zöllner , O. Schilling , David Übelacker","doi":"10.1016/j.microrel.2026.116055","DOIUrl":"10.1016/j.microrel.2026.116055","url":null,"abstract":"<div><div>The efficiency of wind power systems is linked to accurate lifetime modelling of the power modules used. Typical power-cycling lifetime models depend on junction temperatures, which might lead to inaccuracies in modules that are limited by substrate solder degradation during power cycling, especially if the cooling conditions change. This influence is examined in this publication. For this purpose, a lifetime model based on substrate solder temperatures is derived by substituting junction temperatures in an existing junction-based model. Then, the substrate solder and junction temperatures are calculated for three different cooling conditions from the mission profiles. Lifetimes are calculated using each lifetime model and the results are compared. It is observed that the lifetime estimates derived with the substrate solder model and junction-based model differ. Furthermore, the lifetimes estimated with substrate solder temperatures develop differently with respect to the cooling condition compared to those obtained with junction temperatures. It is shown using multiple examples that in these cases higher loads occur in the substrate solder under weaker cooling conditions compared to the junction.</div></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"179 ","pages":"Article 116055"},"PeriodicalIF":1.9,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146175251","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}