{"title":"Production implementation of a practical WLR program","authors":"S. Garrard","doi":"10.1109/IRWS.1994.515822","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515822","url":null,"abstract":"Wafer Level Reliability (WLR) programs have been active in many semiconductor companies since the early 1980s. Test structures are designed to accelerate known reliability failure mechanisms. Large samples of these test structures are packaged and tested to determine reliability failure rates. These WLR programs typically focus on electromigration (EM), hot carrier, and TDDB testing of packaged parts. National Semiconductor has developed and implemented a WLR program which differs from the traditional approach. Wafer manufacturing personnel need to know which people, equipment, or process variables need to be better controlled to prevent reliability problems in the field. They also need faster feedback, Our WLR program looked at these issues and a more practical approach to eliminating fab-related reliability problems. Wafers, not packaged parts, are tested in-line and at the end of line (before sort test) to provide near-real-time feedback. We identified our top ten reliability failure mechanisms of concern based on past field failure rates and reliability monitors. WLR test structures and test methods were then designed to measure the effect of wafer fab process variability on reliability risk. Designed experiments were used extensively to correlate fab process monitors, WLR test results, and reliability test results.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133875824","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Reliability Modeling and Simulation Discussion Group","authors":"E. Rosenbaum, K. Shenai","doi":"10.1109/IRWS.1994.515843","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515843","url":null,"abstract":"Thirty-two people participated in this discussion group. Most of the participants are employed by companies for which IC reliability is an issue. Of these participants, 18 said that their company uses reliability simulation, while 11 said that their company does not. However, the 18 yes respondents noted that the use of reliability simulation is limited and the 11 no respondents said that they expect to use reliability simulation in the future. The participants were queried as to what features a reliability simulator should have. Popular responses are listed below.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"35 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132313966","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Enhanced EM endurance of TiN/AlCu/TiN/sub x/ interconnection","authors":"J. Byun, J. K. Kim, K. Rha, W. Kim","doi":"10.1109/IRWS.1994.515844","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515844","url":null,"abstract":"Summary form only given. In submicron devices, TiN is used as a barrier layer in multilayered aluminum interconnection (e.g., TiN/Al/TiN). The conventional TiN layer is formed by reactive sputtering, which shows a columnar grain structure about the size of 10 nm. In this study, we focused on another technique of forming TiN from TiN/sub x/, and compared the electromigration (EM) endurance of the multilayered interconnections using TiN/sub x/ and conventional TiN. In order to investigate the structural aspects of aluminum and the TiN formed from the TiN/sub x/ layer, the samples were prepared as follows. TiN/sub x/ film of 50 nm thickness was reactively deposited on the oxidized (400 nm thick) silicon wafer by using DC magnetron sputtering in a mixed gas atmosphere of argon and nitrogen, in which the volume percent of nitrogen was fixed at 15%. After thermal treatment at 600 /spl deg/C for 20 sec using RTA, Al-0.5%Cu film (500 nm thick) and TiN (40 nm thick) film were sequentially deposited. After patterning of aluminum stripes of 0.4 /spl mu/m width and 1400 /spl mu/m length, the samples were alloyed at 400 /spl deg/C, 30 min in 15% H/sub 2//N/sub 2/ ambient. Finally, a passivation layer consisting of CVD nitride (1.2 /spl mu/m thick) and CVD oxide (0.4 /spl mu/m thick) was deposited. The film properties before and after RTA were analyzed using RBS, XRD, and AES. Such an interconnection showed extremely high EM endurance (MTTF /spl sim/ 10/sup 4/ min) in comparison with that using the conventional TiN as an underlying barrier layer (MTTF /spl sim/10/sup 2/ min). It is suggested that the crystal continuity between the Al and the TiN suppresses interface and grain boundary diffusion of Al atoms to improve the EM endurance.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"70 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115261450","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Gate oxide reliability: the use of simulation to quantify important aspects of lifetime projection from TDDB data","authors":"W. Hunter","doi":"10.1109/IRWS.1994.515834","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515834","url":null,"abstract":"We use simulations to study the consequences of applying the effective thickness theory of oxide reliability to both the Berman and Chen oxide electric field models for the time-to-failure of Time Dependent Dielectric Breakdown (TDDB) data. The focus is on understanding the effects of errors in the analysis of TDDB data on the accuracy of lifetime prediction. There are three aspects which are studied for their effects on the accuracy of lifetime prediction (which are in addition to the frequently discussed field model sensitivity): extrapolation of the cumulative distribution function (CDF) F to small values of F (as required by specific reliability criteria); conversion from measured gate voltage V/sub g/ to internal oxide voltage V/sub ox/; polarity dependence.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"114 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124796859","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"An electrical method for determining the thickness of metal films and the cross-sectional area of metal lines","authors":"H. Schafft, S. Mayo, S. Jones, J. Suehle","doi":"10.1109/IRWS.1994.515820","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515820","url":null,"abstract":"The electrical thickness of an aluminum-alloy metallization can be determined from resistance measurements of a van der Pauw cross structure at two temperatures, with corrections for the deviation from Matthiessen's rule and for thermal expansion. Thickness determinations, made in this way, agree with those made with a calibrated scanning electron microscope (SEM) to within the uncertainty of the instrument. The electrical cross-sectional area of metal lines can be determined by making resistance measurements at two temperatures.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130740719","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Call to Participate in Second Interlaboratory Electromigration Experiment","authors":"H. Schafft, E. Achee","doi":"10.1109/IRWS.1994.515850","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515850","url":null,"abstract":"The first interlaboratory experiment was conducted by NIST in the middle eighties to assess the industry's measurement capability, using their own test methods, for measuring electromigration t,, and sigma, and to identify sources for variability. This effort resulted from recommendations that were made to NIST at the 1983 Wafer Level Reliability Workshop. The results of that experiment were published [l] and used in the preparation of an ASTM standard method, ASTM F1260 121. The method now requires a determination of the interlaboratory precision of the method -otherwise it will soon be discontinued as an ASTM standard. Plans are underway to conduct a second interlaboratory experiment, where the participating laboratories will use the standard method to make their measurements. The purposes of the experiment are to determine the precision of the method, re-evaluate the sources for variability, refine the standard, and permit calibration with the reference laboratory, NIST. In preparation, a NIST test station for packagelevel testing has been assembled and new test and analysis software has been written in a collaborative effort with NIST guest researcher E.T. AchCe, of AMD. Ehren T. Achke AMD Austin, TX Tel: 512-602-5657 ehren.achee@amd.com","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"61 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127616130","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Circuit hot carrier reliability simulation in advanced CMOS process technology development","authors":"P. Fang, P.C. Li, J. Yue","doi":"10.1109/IRWS.1994.515830","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515830","url":null,"abstract":"To establish the relation between circuit AC hot carrier (HC) degradation and DC testable parameters in early development stage of a deep submicron technology becomes the critical part of the process integration. DC Hot Carrier parameters, e.g. Idsat and Idlin, were found to be correlated to AC Ring Oscillator frequency degradation. The impact of crosstalk induced voltage overshoot to invertor hot carrier degradation was quantified by simulation. A set of designable parameters were used to ensure deep submicron technology hot carrier reliability.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"41 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123889386","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"JEDEC \"TCR\" interlaboratory experiment-lessons learned","authors":"H. Schafft, J. Suehle, J. Albers","doi":"10.1109/IRWS.1994.515821","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515821","url":null,"abstract":"Describes the results of an interlaboratory experiment involving wafer-level measurements intended to do the following: 1) to determine the precision and bias of both the JEDEC Standard Test Method (JESD33) for determining the temperature coefficient of resistance (TCR) and joule heating of a metal line and the ASTM standard (F1261) for measuring the electrical width of a metal line; 2) to assess the reproducibility of measuring the temperature drop across the interface between the silicon substrate and the hot chuck; and 3) to obtain a temperature calibration of the hot chucks used by the participating laboratories.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"86 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115692063","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Practical application of a wafer level reliability qualification","authors":"J. May, H. Hoang","doi":"10.1109/IRWS.1994.515846","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515846","url":null,"abstract":"Deficiencies in the traditional approach to ensuring product reliability (e.g. package level testing) were first noted way back in the early 1970's. However, it was not until the late 1980's to early 1990's that WLRC was seriously considered and began to be implemented across the industry. This new approach for achieving greater levels of reliability required a fundamental change from the mind set of reliability verification on finished products (screening the outputs) to comprehending and controlling the various factors that determine reliability (controlling the inputs). This mind set is known as \"building-in\" or \"designing-in\" reliability and envisions a total reliability assurance and improvement strategy that is executed at all stages of semiconductor manufacturing. To meet the challenge of continuous improvement, it is now a corporate policy that a WLRC program be required at all R&D and production facilities with the intention of determining and eliminating all faults at their source of origin. Emphasis is placed on the use of wafer level reliability testing for introducing and qualifying new semiconductor technology and controlling production once technology has been transferred to the wafer fab. The description, philosophy and issues of integrating the WLRC program into a manufacturing environment have been described previously. Here a practical application is presented. As an example, the development, execution and results of a WLR qualification and production control plan for an advanced, submicron, triple-level metal CMOS process is provided.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"50 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133919502","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Mobile ion contamination in CMOS circuits: a clear and present danger","authors":"Roberl, Hance, Kent Erington","doi":"10.1109/IRWS.1994.515819","DOIUrl":"https://doi.org/10.1109/IRWS.1994.515819","url":null,"abstract":"The struggle against positive mobile ionic contamination (PMIC) in integrated circuit devices continues in spite of the tremendous gains in the purity of semiconductor grade starting materials. As device geometries have decreased and levels of integration have increased, package types have multiplied. Highly sophisticated analytical techniques are required to unambiguously identify the specific ions causing a particular single transistor to fail. The monitoring of VLSI wafer manufacturing and packaging process steps to assure minimal residual positive ionic contaminants takes greater efforts as the level of device-killing contamination decreases. This tutorial presents analytical case studies for the unambiguous identification of failure-causing metal ionic contamination.","PeriodicalId":164872,"journal":{"name":"Proceedings of 1994 IEEE International Integrated Reliability Workshop (IRWS)","volume":"13 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1994-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132638227","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}