{"title":"Durability distribution prediction of thermo-mechanical solder fatigue failure with uncertainty propagation by eigenvector dimension reduction method","authors":"Chien-Ming Huang , Jeffrey W. Herrmann","doi":"10.1016/j.microrel.2024.115453","DOIUrl":"10.1016/j.microrel.2024.115453","url":null,"abstract":"<div><p>Current fatigue models for predicting the cycles to failure (fatigue life) of solder joints under thermo-mechanical loadings can only provide point estimates of the characteristic life or median life. Nevertheless, the prediction of fatigue life should be distributed with the uncertainties. Unfortunately, previous work has not discussed the uncertainty of the cycles to failure, especially for the solder joints under temperature cycling. Therefore, the uncertainty propagation of the cycles to failure is necessary to better estimate the distribution of the fatigue life of solder joint. This paper presents a four-part uncertainty propagation approach for this problem. Part I models the solder joint using finite element analysis. Part II uses the eigenvector dimension reduction method and finite element analysis simulation tool to determine the distribution of the system response, which is the strain energy density accumulation. Part III uses a fatigue model to convert the distribution of strain energy density accumulation into a distribution of characteristic life (in cycles) by choosing the appropriate fatigue model. Part IV determines the cumulative distribution functions of the fatigue life of solder joint. We applied this method to a specific example of a solder joint for a ball grid array component to illustrate the procedure. This paper contributes to the field of durability prediction by proposing a novel uncertainty propagation method to estimate the uncertainty in the fatigue life of solder joints. Using this method can help engineers make solder material selection decisions and understand the factors that contribute most to solder joint fatigue life uncertainty.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"161 ","pages":"Article 115453"},"PeriodicalIF":1.6,"publicationDate":"2024-08-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142001974","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Comparing structures of two-dimensional error correction codes","authors":"Adahil Muniz , Lucas Mazzoco , Wagner Savaris , Eduarda Pissolatto , Tiago Beneditto , Andrew Fritsch , Jarbas Silveira , César Marcon","doi":"10.1016/j.microrel.2024.115481","DOIUrl":"10.1016/j.microrel.2024.115481","url":null,"abstract":"<div><p>Advances in integrated circuit production technologies have reduced device sizes, leading to corresponding scaling in electrical characteristics, such as threshold voltage. This scaling has increased the susceptibility of devices to electromagnetic radiation, raising the bitflip probability. Systems requiring a certain level of fault tolerance employ techniques like Error Correction Codes (ECC), providing a degree of reliability in mitigating this issue. The error correction and detection efficacies and ECC scalability vary based on the encoding and codestruct employed. This study employs four Hamming and parity code organizations for performing four Two-Dimensional (2D)-ECCs (N × 4p, N × ExHam, N × Ham_p, and N × Ham2_2p). We investigated the scalability, synthesis results, and correction and detection rates employing the same number of check and data bits for the four 2D-ECCs. The results point to the advantages for ECCs that employ cross-checking using radiation-hardened memories for checkbits, especially when ECCs scale to large codestructs.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"161 ","pages":"Article 115481"},"PeriodicalIF":1.6,"publicationDate":"2024-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141998158","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Thermo-mechanical reliability of glass substrate and Through Glass Vias (TGV): A comprehensive review","authors":"Yangyang Lai, Ke Pan, Seungbae Park","doi":"10.1016/j.microrel.2024.115477","DOIUrl":"10.1016/j.microrel.2024.115477","url":null,"abstract":"<div><p>The evolution of electronic packaging technology towards the adoption of glass substrates marks a significant advancement in overcoming the constraints posed by traditional organic materials. This review delves into the thermo-mechanical reliability concerns associated with glass substrates, glass interposers, and Through Glass Vias (TGV), highlighting the inherent fragility of glass and its susceptibility to cracking as key challenges in their widespread application. The unique tunable modulus and closely matched coefficient of thermal expansion (CTE) to silicon, offer promising solutions to stress-related failures, particularly in large-format applications. Despite these advantages, the integration of glass substrates faces obstacles such as stress management, fragility, adhesion issues, and the uniformity of via fills, compounded by the limited availability of long-term reliability data. This paper provides a comprehensive overview of the fabrication processes for glass substrates and TGVs, the impact of design parameters such as via density and aspect ratio on glass substrate reliability, and the mitigation strategies for stress and crack of TGV. Through the examination of Finite Element Analysis (FEA) models and experimental data, we explore the delicate balance between the stress induced by Redistribution Layers (RDL) and the fracture strength of glass, influenced by various design factors. The review also considers the potential of glass substrates in high-density interconnects and advanced packaging architectures, positioning glass as a transformative material in the future of electronic packaging.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"161 ","pages":"Article 115477"},"PeriodicalIF":1.6,"publicationDate":"2024-08-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141991163","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Aggravated NBTI reliability due to hard-to-detect open defects","authors":"Gustavo Aguirre, Jesus Gamez, Victor Champac","doi":"10.1016/j.microrel.2024.115480","DOIUrl":"10.1016/j.microrel.2024.115480","url":null,"abstract":"<div><p>FinFET technology has become an attractive candidate for high-performance and power-efficient applications. In the other hand, the behavior of FinFET devices is influenced by self-heating effect (SHE) due to its 3D structure, low thermal coupling and quantum confinement effect, among others. SHE degrades the device’s performance and could worsen reliability mechanisms like NBTI. In addition, some hard-to-detect open defects in FinFET based-circuits using logic gates designed with multi-fin and multi-finger techniques may escape the test and present abnormal static currents, which may increase the impact of self-heating effect and make the NBTI degradation more severe. Hence, it is crucial to accurately determine the temperature profiles of those chips passing the test and presenting abnormal static currents. This paper investigates the reliability of chips passing the test with abnormal static currents using Sentaurus Technology Computer-Aided Design (TCAD). FinFET transistors are calibrated with Intel 14-nm FinFET technology. Our TCAD simulation framework determines accurately the temperature and NBTI degradation. Using the TCAD information, the device degradation over time can be predicted. Moreover, the delay penalization of a critical logic path of an ISCAS benchmark circuit is investigated. The delay penalization of logic paths, attributed to the defect and NBTI, is analyzed with varying logic depths, emphasizing the importance of addressing critical paths with different logic depths. Our study leads to new considerations for improving the prediction of circuit reliability and taking countermeasures.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115480"},"PeriodicalIF":1.6,"publicationDate":"2024-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141978825","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Interface traps in the sub-3 nm technology node: A comprehensive analysis and benchmarking of negative capacitance FinFET and nanosheet FETs - A reliability perspective from device to circuit level","authors":"Sresta Valasa, Venkata Ramakrishna Kotha, Narendar Vadthiya","doi":"10.1016/j.microrel.2024.115479","DOIUrl":"10.1016/j.microrel.2024.115479","url":null,"abstract":"<div><p>Interface traps play a significant role in shaping the performance and reliability of semiconductor devices, particularly in advanced technologies such as Negative Capacitance based FinFET and Nanosheet (NS) FET. Hence, for the first time, using well calibrated TCAD models, we benchmark and explore into the analysis of interface traps in NC-FinFET and NC-NSFET devices at the sub-3 nm technology node, focusing on their effects on digital, analog/RF performance parameters. The investigation is mainly focussed on: (a) Positioning of acceptor (E<sub>V</sub> + 1 - E<sub>V</sub>-0.4) and donor (E<sub>C</sub> + 0.2 - E<sub>C</sub>-1.5) trap locations in the energy band (b) variation in acceptor and donor interface trap concentration (c) design of Common Source (CS) amplifier for analog integrated circuits. In addition, we explored a design space to achieve optimal capacitance matching, targeting the NC effect for an optimized device design. Our findings showed a significant improvement in I<sub>ON</sub>/I<sub>OFF</sub> ratio by ~9× for NC-NSFET when compared to NC-FinFET with change in acceptor trap locations. The NC-FinFETs demonstrated a resilient intrinsic gain (A<sub>V</sub>) profile, making them suitable for high-speed amplifiers. Varying donor trap locations had minimal impact on NC-NSFET but slightly affected NC-FinFET's intrinsic gain profile. Moreover, increasing acceptor trap concentration improved digital performance, with NC-NSFET outperforming NC-FinFET and the analog/RF performance favored lower trap concentrations. In addition, NC-FinFETs were more resilient to increased donor traps concentration than NC-NSFETs. Further, the CS amplifier-based NC acceptor devices offered effective amplification and power-saving features, making them ideal for IoT and biomedical applications reliant on battery voltages.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115479"},"PeriodicalIF":1.6,"publicationDate":"2024-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141978198","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Performance of thermo-compression bonding for HgCdTe based focal plane array","authors":"Anand Singh, Vijay Singh Meena, Ravinder Pal","doi":"10.1016/j.microrel.2024.115476","DOIUrl":"10.1016/j.microrel.2024.115476","url":null,"abstract":"<div><p>HgCdTe based infrared focal plane array (IRFPA) continues to be the best performing sensor for imaging infrared seeker systems. A detailed study on the flip chip bonding is described for an improvement in the performance and reliability of FPA under stringent thermal and mechanical cycling load. HgCdTe material has a limitation in the bonding temperature and pressure to preserve the detector performance. Process of thermo-compression bonding is developed here for a large format HgCdTe detector array with ultra-fine pitch. Flip-chip bonding under ultra-low force of 4.6 × 10<sup>−4</sup> N/bump is achieved with minimum residual stress and it protects the HgCdTe photo-diodes from dislocation circuit multiplication after hybridization. This thermo-compression process is directly usable for other materials such as InSb, T2SL and InGaAs etc. with due consideration of the material's properties like Young's modulus, coefficient of thermal expansion, Poisson ratio and mechanical strength. HgCdTe FPAs with the optimum bonding parameters are packed in detector-dewar-cooler-assembly (DDCA) and tested for stringent thermal shock, mechanical shock and random vibration process. The fatigue life of 10<sup>4</sup> thermal cycles is achieved to make suitable for fail safe operation. HgCdTe FPA will have a life span of 13 years (if it is cooled down twice on each day) which is more than the vacuum integrity shelf life of a sealed DDCA.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115476"},"PeriodicalIF":1.6,"publicationDate":"2024-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141963677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yi Jiang , Yanning Chen , Fang Liu , Bo Wu , Yongfeng Deng , Dawei Gao , Junkang Li , John Robertson , Rui Zhang
{"title":"Evaluation of MOS interface trap generation after BTI stress using flicker noise","authors":"Yi Jiang , Yanning Chen , Fang Liu , Bo Wu , Yongfeng Deng , Dawei Gao , Junkang Li , John Robertson , Rui Zhang","doi":"10.1016/j.microrel.2024.115478","DOIUrl":"10.1016/j.microrel.2024.115478","url":null,"abstract":"<div><p>In this study, the weak bias temperature instability (BTI) in both Si p- and n-MOSFETs was systematically investigated using subthreshold swing degradation (Δ<em>S</em> factor), threshold voltage shift (Δ<em>V</em><sub><em>th</em></sub>) and flicker noise (1/<em>f</em> noise) characteristics. It is found that the 1/<em>f</em> noise characteristics exhibit more pronounced deterioration compared to the Si/SiO<sub>2</sub> interface degeneration under weak BTI stress. Furthermore, the observed linear relationship between the 1/<em>f</em> noise characteristics and MOS interface trap density was confirmed by the carrier number fluctuation model, indicating that 1/<em>f</em> noise characteristics could be considered as a sensitive and effective indicator for assessing MOS interface quality after weak BTI stress.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115478"},"PeriodicalIF":1.6,"publicationDate":"2024-08-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141963678","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Khan , M. Shah , M. Abbas , Asma A. Alothman , Saikh M. Wabaidur , Mohd. Zahid Ansari
{"title":"Exploring the radiant impact of irradiance on the electrical resistance of organic thin film","authors":"M. Khan , M. Shah , M. Abbas , Asma A. Alothman , Saikh M. Wabaidur , Mohd. Zahid Ansari","doi":"10.1016/j.microrel.2024.115474","DOIUrl":"10.1016/j.microrel.2024.115474","url":null,"abstract":"<div><p>This article reports on the light sensitivity of Organic Thin Film Transistors (OTFTs) based on Nickel Phthalocyanine (NiPc). Phototransistors with three distinct channel lengths (25 μm, 40 μm, and 50 μm) are fabricated and compared for performance analysis. We investigate the impact of irradiance at various frequencies under different applied voltages on the performance of the phototransistor. Light exposure influences the resistance of nickel-phthalocyanine. The resistance of nickel-phthalocyanine undergoes a decrement, ranging from 185 to 0.8 KΩ, as the incident light intensity increases from zero to 130 foot candela (f<sub>c</sub>), while varying the frequency from 0.1 to 5 KHz. Under conditions of low frequency (100 Hz) and a channel length of 25 μm, the resistance of the fabricated photosensitive transistor exhibits a decrease from 92 to 40 KΩ during a voltage sweep of 5 V. The resistance of the organic phototransistor (OPT) is noted to decrease with rising irradiance, and its performance is superior at low frequencies compared to high frequencies. The decrease in resistance is attributed to the bound charge carriers that get sufficient energy from the absorbed photon to surmount the barrier when the incident light on the device possesses enough energy. These liberated conduction electrons, or holes left behind, move freely, resulting in lower resistance. The obtained results demonstrate the potential efficiency of organic photosensitive transistors for utilization in optoelectronic devices.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115474"},"PeriodicalIF":1.6,"publicationDate":"2024-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141941633","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Deep n-well dtscr with fast turn-on speed for low-voltage esd protection applications","authors":"Boyang Ma, Shupeng Chen, Ruibo Chen, Hongxia Liu, Shulong Wang, Zeen Han","doi":"10.1016/j.microrel.2024.115475","DOIUrl":"10.1016/j.microrel.2024.115475","url":null,"abstract":"<div><p>In this article, a novel low trigger and fast turn on electrostatic discharge (ESD) protection device, called deep N-well diode-triggered silicon-controlled-rectifier (DNWTSCR), is proposed for 1.8 V I/O protection applications in the advanced 40-nm CMOS technology. By incorporating a deep N-well parasitic diode path into the conventional DTSCR, the triggering diodes-string gets prolonged and possesses higher impedance without area penalty. Owing to this, more current will branch to the inherent SCR during the operation, and consequently the DNWTSCR will present improved turn-on characteristics. The ESD characteristics of the proposed DNWTSCR and the conventional DTSCR were evaluated by Transmission Line Pulse (TLP) and Very Fast TLP (VFTLP). As results, the DNWTSCR presents a low trigger voltage of 3.4 V and an extremely fast turn-on time of 0.85 ns, which are 41 % and 51 % lower than the conventional DTSCR, respectively. Moreover, the TCAD simulation results agree well with the transmission line pulse testing results, further confirming that the proposed DNWTSCR can be widely used as an effective ESD protection device for high-speed ICs.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115475"},"PeriodicalIF":1.6,"publicationDate":"2024-08-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141941632","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Cross-scale finite element analysis of PCBA thermal cycling based on manufacturing history for more accurate fatigue life prediction of solder joints","authors":"Ruiqian Zheng, Wenqian Li, Mengxuan Cheng, Hao Zheng, Zhiyan Zhao, Guoshun Wan, Yuxi Jia","doi":"10.1016/j.microrel.2024.115473","DOIUrl":"10.1016/j.microrel.2024.115473","url":null,"abstract":"<div><p>Printed Circuit Board Assemblies (PCBA) are crucial components of integrated circuit products. To address the issue of solder joint failure in PCBA under thermal cycling conditions, this study proposes a multiscale modeling approach to assess the warpage of the Printed Circuit Board (PCB) and the thermal fatigue life of solder joints during the PCBA working process. Firstly, a PCBA model incorporating the PCB, substrate, chip, Epoxy Molding Compound (EMC), and solder joints was established. The equivalent thermal-mechanical properties of the Conductive Layers (CDLs) in the PCB are calculated using a mesoscopic finite element approach to capture its complex structural characteristics. Finite Element Analysis (FEA) was conducted on the reflow soldering and thermal cycling processes of the PCBA to systematically investigate the effects of temperature variations during thermal cycling and residual stress from the manufacturing process on the fatigue life of solder joints. The results indicate that during the thermal cycling process, the complex deformation of the solder joints caused by the inconsistent deformation of the PCB and substrate as well as the accumulated inelastic strain of the solder joints lead to solder joint failures, and the dangerous solder joint is concentrated at the edges of the solder joint array. The temperature range significantly influenced the fatigue life of solder joints because of the thermal fatigue life of the solder joints decreased as the temperature range increased. The presence of residual stress during manufacturing reduces the fatigue life of solder joints, thus emphasizing the need to optimize the reflow process design to reduce residual stress in solder joints. The cross-scale simulation method developed in this study enables more accurate prediction of the thermal fatigue life of solder joints, thereby facilitating reliability studies and optimized designs of integrated circuit products.</p></div>","PeriodicalId":51131,"journal":{"name":"Microelectronics Reliability","volume":"160 ","pages":"Article 115473"},"PeriodicalIF":1.6,"publicationDate":"2024-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141866403","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}