Gawher Ahmad Bhat, Damira Smagulova, Elena Jasiūnienė
{"title":"Improved Defect Sizing in Adhesive Joints Through Feature-Based Data Fusion","authors":"Gawher Ahmad Bhat, Damira Smagulova, Elena Jasiūnienė","doi":"10.1007/s10921-024-01146-w","DOIUrl":"10.1007/s10921-024-01146-w","url":null,"abstract":"<div><p>The current study focuses on the examination of adhesive-bonded materials, comprising different type of flaws like brass inclusions and delamination, through the application of ultrasound and X-ray non-destructive testing (NDT) techniques. The findings from both ultrasound and X-ray inspection were used to extract unique features, contributing to a more comprehensive understanding of the distinct characteristics demonstrated by each method. Several distinct features like absolute time of flight difference, peak-to-peak amplitude, variation coefficient in time and frequency domain, mean value of amplitude in frequency domain, and absolute energy were extracted from ultrasound testing results. Similarly, features like maximum amplitude, features from accelerated segment test, dilation, watershed segmentation, wiener deconvolution, and morphological gradient extracted from X-ray data underwent fusion. Different fusion techniques were applied to combine these features into a unified data set. A quantitative evaluation was performed for the individual features and their corresponding fused features from the ultrasound and X-ray results. A systematic analysis was conducted to quantify the improvement in defect sizing within the individual features and fused features from both the X-ray and ultrasonic investigations. The minimum absolute error of 0.02 mm was achieved with average fusion of absolute energy at 2nd interface and X-ray dilate features. This research not only delves into the diverse capabilities of ultrasonic and X-ray NDT methods in identifying flaws but also emphasizes the synergistic advantages arising from the integration of their distinct features. The qualitative study of defect estimation using the proposed fusion methods demonstrate that the distinctive fusion approaches significantly highlight the complimentary benefits of ultrasound and X-ray non-destructive testing methods, resulting in a quantifiable improvement in probability of defect detection.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2025-01-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10921-024-01146-w.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142995372","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Service Life Estimation of RC Structures Using Surface Resistivity: A Non-Destructive Approach","authors":"Syed Rafiuzzaman, Tanvir Manzur","doi":"10.1007/s10921-025-01158-0","DOIUrl":"10.1007/s10921-025-01158-0","url":null,"abstract":"<div><p>Reinforced concrete (RC) structures exposed to saline environments are highly susceptible to chloride-induced corrosion and estimating the service life of such vulnerable RC structures is essential for quality control and future risk assessment. Most service life estimation models rely on chloride migration coefficients, determined through destructive, time-consuming, and relatively costly rapid migration tests (RMT). This study aims to develop correlations between concrete resistivity and migration coefficients based on the silica (SiO<sub>2</sub>) contents of the binders as a non-destructive alternative to evaluate service life of RC structure exposed to chloride induced corrosion. A wide range of used concrete mixes (for three different design strengths) with different binder types having SiO<sub>2</sub> content ranging from 15 to 35% has been utilized. Both fly-ash and slag were used as supplementary binders. The validity of the correlation has been established through a different set of experimental results of concrete mixes having dissimilar binder types than used in this study. From the comparison between the probabilistic service life estimated using the predicted (from developed correlations) and experimental migration coefficient values it can be concluded that the proposed correlations are considerably effective as a non-destructive and reliable approach for serviceability assessment of RC structures in saline exposures.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2025-01-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142995370","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Natália de Paula e Silva, Freddy Armando Franco Grijalba, Paulo Roberto de Aguiar
{"title":"Assessment of Simultaneously Generated Burning Levels in Grinding Hardened AISI 1045 Steel Using Aluminum Oxide Grinding Wheel: An Approach of the Magnetic Barkhausen Noise Measurement Technique","authors":"Natália de Paula e Silva, Freddy Armando Franco Grijalba, Paulo Roberto de Aguiar","doi":"10.1007/s10921-024-01154-w","DOIUrl":"10.1007/s10921-024-01154-w","url":null,"abstract":"<div><p>This study explores the sensitivity of the Magnetic Barkhausen Noise (MBN) technique in detecting various types and degrees of burning in a single sample, which is similar to what occurs in industrial processes. Using flat grinding with an aluminum oxide wheel on hardened AISI 1045 steel, eight samples with a ground area of 115 mm x 7 mm were created, varying only the ae parameter. In some samples, the effect of generating different levels of burning was observed, starting at one end (grinding wheel entrance) without damage and gradually increasing the damage until the opposite end (grinding wheel exit) with the presence of high levels of burning and the identification of a thick white layer. Results indicated that the MBN<sub>RMS</sub> (root mean square value of the MBN signals) parameter can identify varying burning levels caused by overtempering and rehardening. Burning gradients were clearly detected by MBN and confirmed by metallographic analyses. When the white layer is generated continuously on the surface, the MBN<sub>RMS</sub> parameter adequately tracks the variation in its thickness, varying in an inversely proportional manner.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142889485","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Automatic and Accurate Determination of Defect Size in Shearography Using U-Net Deep Learning Network","authors":"Rong Wu, HaiBo Wei, Chao Lu, Yuan Liu","doi":"10.1007/s10921-024-01149-7","DOIUrl":"10.1007/s10921-024-01149-7","url":null,"abstract":"<div><p>Shearography, an effective non-destructive testing tool, is widely employed for detecting defects in composite materials. It detects internal defects by detecting deformation anomalies, offering advantages such as full-field, non-contact measurement, and high accuracy. Defect size is a critical parameter determining structure performance stability and service life. However, manual inspection is the primary method for defect size measurement in this technique, leading to inefficiency and low accuracy. To address this issue, this study established a defect recognition and high-precision automatic measurement method based on the U-Net deep learning network. First, a high-precision one-time calibration method for all system parameters was developed. Second, U-Net was employed to segment the measured image, identifying defect location and subimage. Finally, defect size was accurately calculated by combining calibration parameters and segmented defect subimage. The proposed method yielded a measurement error of less than 5% and a real-time dynamic detection rate of 14 fps, demonstrating potential for automated quantitative defect detection.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142889461","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Larisa S. Goruleva, Polina A. Skorynina, Roman A. Savrai
{"title":"Application of Magnetic and Eddy-Current Methods to Assess the Thickness of the Hardened Layer on the Surface of AISI 321 Metastable Austenitic Steel Subjected to Frictional Treatment","authors":"Larisa S. Goruleva, Polina A. Skorynina, Roman A. Savrai","doi":"10.1007/s10921-024-01150-0","DOIUrl":"10.1007/s10921-024-01150-0","url":null,"abstract":"<div><p>The possibility of assessing the thickness of the hardened layer on the surface of AISI 321 metastable austenitic steel, subjected to frictional treatment with a sliding indenter under various normal loads, using the magnetic Barkhausen noise method and the eddy-current method is investigated. The production of hardened layers of different thicknesses is simulated by stepwise electrolytic etching. The results of the non-destructive methods were compared to those obtained by the microhardness method to determine the thickness of the hardened layer. It is shown that the thickness of the hardened layer can be assessed using the eddy-current method and the magnetic Barkhausen noise method. However, the eddy-current method is preferable. This is because, in addition to sensitivity to the ferromagnetic phase, it is also sensitive to the level of defectiveness of the γ-phase. At the same time, it is necessary to take into account in the test method that the thickness of the hardened layer determined by the non-destructive methods is less than that determined by the microhardness method.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142889462","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Miroslav Yosifov, Thomas Lang, Virginia Florian, Stefan Gerth, Jan De Beenhouwer, Jan Sijbers, Johann Kastner, Christoph Heinzl
{"title":"Degradation Detection in Rice Products via Shape Variations in XCT Simulation-Empowered AI","authors":"Miroslav Yosifov, Thomas Lang, Virginia Florian, Stefan Gerth, Jan De Beenhouwer, Jan Sijbers, Johann Kastner, Christoph Heinzl","doi":"10.1007/s10921-024-01147-9","DOIUrl":"10.1007/s10921-024-01147-9","url":null,"abstract":"<div><p>This research explores the process of generating artificial training data for the detection and classification of defective areas in X-ray computed tomography (XCT) scans in the agricultural domain using AI techniques. It aims to determine the minimum detectability limit for such defects through analyses regarding the Probability of Detection based on analytic XCT simulations. For this purpose, the presented methodology introduces randomized shape variations in surface models used as descriptors for specimens in XCT simulations for generating virtual XCT data. Specifically, the agricultural sector is targeted in this work in terms of analyzing common degradation or defective areas in rice products. This is of special interest due to the huge biological genotypic and phenotypic variations occurring in nature. The proposed method is demonstrated on the application of analyzing rice grains for common defects (chalky and pore areas).</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10921-024-01147-9.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142845091","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Leo Pel, Yanliang Ji, Xiaoxiao Zhang, Martijn Kurvers, Zhenping Sun
{"title":"Non-Destructive Measurement of Chloride Profiles in Cementitious Materials Using NMR","authors":"Leo Pel, Yanliang Ji, Xiaoxiao Zhang, Martijn Kurvers, Zhenping Sun","doi":"10.1007/s10921-024-01139-9","DOIUrl":"10.1007/s10921-024-01139-9","url":null,"abstract":"<div><p>In order to measure non-destructively the <sup>35</sup>Cl in cementitious materials a special NMR setup was developed. Besides <sup>35</sup>Cl also quasi-simultaneously both <sup>23</sup>Na and <sup>1</sup>H can be measured. This setup is built around a 4.7 T wide bore superconducting magnet. The present results show that using this setup we can measure non-destructively the <sup>35</sup>Cl, <sup>23</sup>Na and <sup>1</sup>H in ordinary Portland cement samples. Using the present setup <sup>35</sup>Cl, <sup>23</sup>Na and <sup>1</sup>H profiles can be measured over a longer period of time, hence giving for example the possibility to look at the dynamic binding process of <sup>35</sup>Cl and <sup>23</sup>Na during hydration, as is demonstrated. Moreover, the measurement time with the present setup gives the possibility to look at the dynamics processes like, for example, the NaCl solution absorption as is demonstrated, showing NMR can be used for non-destructive evaluation.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142826169","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Evaluation of RGB-D Image for Counting Exposed Aggregate Number on Pavement Surface Based on Computer Vision Technique","authors":"Lyhour Chhay, Young Kyu Kim, Seung Woo Lee","doi":"10.1007/s10921-024-01144-y","DOIUrl":"10.1007/s10921-024-01144-y","url":null,"abstract":"<div><p>Functional performance of Expose Aggregate Concrete Pavement (EACP) such low tire-pavement noise and higher skid resistance are noticeable due to long-term durability, are influenced by wavelength and mean texture depth (MTD). EACP surface macrotexture is characterized by the MTD and exposed aggregate number (EAN) due to a higher correlation between wavelength and the EAN. Normally, the EAN is manually estimated which needs much human effort and is time-consuming. Recently, deep learning of computer vision has been employed for aiding human counting tasks in different condition. Mostly, many state-of-the-arts for counting are conducted by using RGB image which is color image. Regarding the counting techniques used for EAN, it is a challenging task to deal with some issues such as aggregate is some occluded and similar coloring to the background. Because the aggregate shows the peak characteristic, the depth value may benefit in improving the recognition. This additional information may be useful since it can be display distinguishable color between the object and background. Therefore, this study aims to evaluate the combination of RGB image and depth information, knowns as RGB-D image, for counting the EAN by adapted Faster RCNN deep learning model with four channel input images. The RGB-D dataset was newly constructed for training and testing implemented model. The result shows the accuracy slightly improve by 5% by using RGB-D compared to RGB. However, they both achieve similar MAE and RMSE. Therefore, it gives the valuable information for EAN counting. Both image datasets are acceptable for counting the EAN with a given condition.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142789322","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Integrated Optical Coherence Tomography and Hyperspectral Imaging for Automated Structural Health Monitoring of Carbon Fibre Aircraft Structures","authors":"Yasser H. El-Sharkawy","doi":"10.1007/s10921-024-01141-1","DOIUrl":"10.1007/s10921-024-01141-1","url":null,"abstract":"<div><p>Structural health monitoring of carbon fiber components is critical in high-stakes applications such as aerospace and prosthetics. Carbon fiber’s exceptional mechanical properties demand precise defect detection to ensure safety and longevity. This paper reviews recent advancements in monitoring carbon fiber aircraft structures using a custom optical coherence tomography (OCT) imaging system. This innovative system integrates hyperspectral imaging with automated classifiers to detect and classify both surface and subsurface defects, including roughness and cracks. By employing OCT with magnitude and quantitative phase imaging algorithms, the study introduces methods for detailed three-dimensional visualization of material defects. The high-resolution capabilities of the OCT system enable accurate and automated crack detection, enhancing reliability in critical applications. The paper also addresses challenges in deploying these advanced systems in practical scenarios, such as integration with existing maintenance protocols and data interpretation. It explores the potential of combining OCT with other non-destructive evaluation techniques to improve monitoring accuracy. These advancements contribute to more reliable, non-invasive monitoring of carbon fiber structures, with significant implications for safety and performance in various industries.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10921-024-01141-1.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142778294","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Guanping Dong, Yuanzhi Wang, Sai Liu, Nanshou Wu, Xiangyu Kong, Xiangyang Chen, Zixi Wang
{"title":"A New Method for Rapid Detection of Surface Defects on Complex Textured Tiles","authors":"Guanping Dong, Yuanzhi Wang, Sai Liu, Nanshou Wu, Xiangyu Kong, Xiangyang Chen, Zixi Wang","doi":"10.1007/s10921-024-01145-x","DOIUrl":"10.1007/s10921-024-01145-x","url":null,"abstract":"<div><p>The surface of complex textured ceramic tiles contains numerous defects that exhibit low contrast with the background, making them easily confused with the textured background during detection. Traditional defect detection algorithms and convolutional neural networks are prone to texture interference in the defect detection of complex textured ceramic tiles, resulting in high false detection rates and missed detection rates. Inspired by the human eye’s ability to find surface defects on smooth objects against a high-light background, this paper proposes a new method for detecting surface defects of complex textured tiles. This method uses the high-light area generated by the reflection of the light source as the background for detecting textured tile defects, thereby increasing the threshold difference between the defect and the background and highlighting the defect. This method translates the position of the textured tiles horizontally and captures images while the reflection of the strip light source covering the surface of the tiles is in motion, thereby acquiring several tile images with light source reflections. Subsequently, after intercepting the images of the highlight areas covered by the light source reflection, the RANSAC algorithm is used to match the characteristic corners of these images, and after rigid splicing, a complete image of the textured tiles with the highlight area as the background is obtained. Finally, defects on textured tiles can be extracted through threshold segmentation and morphological filtering. Experimental results indicate that this method can ignore complex texture interference on ceramic tiles and achieve rapid detection of defects in textured ceramic tiles.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 1","pages":""},"PeriodicalIF":2.6,"publicationDate":"2024-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142778299","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}