Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology最新文献

筛选
英文 中文
Novel machine learning-driven multi-objective optimization method for EDM trajectory planning of distorted closed surfaces 新颖的机器学习驱动多目标优化方法,用于变形封闭表面的放电加工轨迹规划
IF 3.5 2区 工程技术
Zexin Wang , Xiaolong He , Xuesong Geng , Cheng Guo , Bin Xu , Feng Gong
{"title":"Novel machine learning-driven multi-objective optimization method for EDM trajectory planning of distorted closed surfaces","authors":"Zexin Wang ,&nbsp;Xiaolong He ,&nbsp;Xuesong Geng ,&nbsp;Cheng Guo ,&nbsp;Bin Xu ,&nbsp;Feng Gong","doi":"10.1016/j.precisioneng.2024.08.011","DOIUrl":"10.1016/j.precisioneng.2024.08.011","url":null,"abstract":"<div><p>Highly distorted closed surfaces pose significant challenges for machining trajectory planning due to their intricate surface constraints and closed structures. Despite these challenges, components with such features are prevalent in industries like aerospace. This paper presents a machine learning-driven multi-objective optimization method for electrical discharge machining (EDM) trajectory planning of highly distorted closed surfaces. The method transforms the structural design of forming electrodes and trajectory planning into a multi-objective decision problem. And a discrete point trajectory planning method, guided by surface average curvature, is employed to determine the optimal position and orientation of the electrode. Additionally, an elite dataset, generated using the Monte Carlo method and Arena's Principle, is utilized to train an artificial neural network (ANN). This network predicts hyperparameters for the nonlinear optimization problem. Based on the proposed method, a multi-objective optimization model is formulated for an integral shrouded blisk, considering minimization of iteration count, axial motion, and maximization of machining surface quality. The Pareto front is utilized to obtain the optimal EDM trajectory. Experimental results demonstrate a 17.38 % reduction in the overall machining cycle duration using this trajectory, and the surface roughness and profile accuracy satisfy the design specifications, which proves the effectiveness of this method.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 141-155"},"PeriodicalIF":3.5,"publicationDate":"2024-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142044575","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Geometrically nonlinear design of a rhombus-nested compliant amplification mechanism for use in precision actuators and sensors 用于精密致动器和传感器的菱形嵌套顺从放大机构的几何非线性设计
IF 3.5 2区 工程技术
Hongchen Gao, Jizhu Liu, Mingxiang Ling, Tao Chen
{"title":"Geometrically nonlinear design of a rhombus-nested compliant amplification mechanism for use in precision actuators and sensors","authors":"Hongchen Gao,&nbsp;Jizhu Liu,&nbsp;Mingxiang Ling,&nbsp;Tao Chen","doi":"10.1016/j.precisioneng.2024.08.012","DOIUrl":"10.1016/j.precisioneng.2024.08.012","url":null,"abstract":"<div><p>A rhombus-nested compliant amplification mechanism is proposed for versatile usages of precision actuators and force sensors with an easy tuning of stiffness. Such a monolithically planar rhombus-nested compliant mechanism has the dual functions of two-stage displacement or force amplification by changing the input and output ports. It features a large ratio of inter-stage stiffness, thus resulting in an enhanced amplification ratio, load capacity and dynamic bandwidth. The geometrically nonlinear analytical equations of displacement amplification ratio and input stiffness are derived in the presence of pronounced axially-loaded stiffening and kinematic-arching effects based on the beam constraint model. It allows an insightful evaluation of geometrically nonlinear deformation behaviors sensitive to structural dimensions in a parametric way. Insights into geometrically nonlinear behaviors in the case of large-stroke and axially-loaded motions are discussed as well. A proof-of-concept prototype with embedded piezoelectric stacks is fabricated with the dimensions of 74mm × 60mm × 10 mm. The dual functions of precision actuator with amplified motion strokes and force sensor with enhanced sensitivity are experimentally demonstrated.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 164-175"},"PeriodicalIF":3.5,"publicationDate":"2024-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142076170","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Vision-based autonomous robots calibration for large-size workspace using ArUco map and single camera systems 使用 ArUco 地图和单摄像头系统对基于视觉的大型工作空间自主机器人进行校准
IF 3.5 2区 工程技术
Yuanhao Yin, Dong Gao, Kenan Deng, Yong Lu
{"title":"Vision-based autonomous robots calibration for large-size workspace using ArUco map and single camera systems","authors":"Yuanhao Yin,&nbsp;Dong Gao,&nbsp;Kenan Deng,&nbsp;Yong Lu","doi":"10.1016/j.precisioneng.2024.08.010","DOIUrl":"10.1016/j.precisioneng.2024.08.010","url":null,"abstract":"<div><p>The low positioning accuracy of industrial robots limits their application in industry. Vision-based kinematic calibration, known for its rapid processing and economic efficiency, is an effective solution to enhance this accuracy. However, most of these methods are constrained by the camera's field of view, limiting their effectiveness in large workspaces. This paper proposes a novel calibration framework composed of monocular vision and computer vision techniques using ArUco markers. Firstly, a robot positioning error model was established by considering the kinematic error based on the Modified Denavit-Hartenberg model. Subsequently, a calibrated camera was used to create an ArUco map as an alternative to traditional single calibration targets. The map was constructed by stitching images of ArUco markers with unique identifiers, and its accuracy was enhanced through closed-loop detection and global optimization that minimizes reprojection errors. Then, initial hand-eye parameters were determined, followed by acquiring the robot's end-effector pose through the ArUco map. The Levenberg-Marquardt algorithm was employed for calibration, involving iterative refinement of hand-eye and kinematic parameters. Finally, experimental validation was conducted on the KUKA kr500 industrial robot, with laser tracker measurements as the reference standard. Compared to the traditional checkerboard method, this new approach not only expands the calibration space but also significantly reduces the robot's absolute positioning error, from 1.359 mm to 0.472 mm.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 191-204"},"PeriodicalIF":3.5,"publicationDate":"2024-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142076202","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
FRKVF: High-accuracy motion interpolation for polishing operations using fourth-order Runge-Kutta and velocity flexibility planning FRKVF:使用四阶 Runge-Kutta 和速度弹性规划对抛光操作进行高精度运动插补
IF 3.5 2区 工程技术
Ke Chen , Bo Xiao , ChunYang Wang , XueLian Liu , Xu Zhang , Chaoxiang Xia
{"title":"FRKVF: High-accuracy motion interpolation for polishing operations using fourth-order Runge-Kutta and velocity flexibility planning","authors":"Ke Chen ,&nbsp;Bo Xiao ,&nbsp;ChunYang Wang ,&nbsp;XueLian Liu ,&nbsp;Xu Zhang ,&nbsp;Chaoxiang Xia","doi":"10.1016/j.precisioneng.2024.08.008","DOIUrl":"10.1016/j.precisioneng.2024.08.008","url":null,"abstract":"<div><p>Traditional interpolation algorithms often fail to meet the precision requirements of ultra-precision machining when applied to super-precision polishing machines. Moreover, the processing of fused silica glass optical components is frequently threatened by mechanical impacts due to their fragility. In order to address this issue, this paper proposes a high-precision motion interpolation method based on fourth-order Runge-Kutta and velocity-flexible planning. This method is designed for open-architecture small multi-axis optical polishing machines to polish quartz glass. The algorithm initially employs composite Simpson's rule to calculate the lengths of sub-paths within the polishing trajectory. Based on these length values, flexible velocity planning is executed to ensure the smooth continuity of velocity, acceleration, and jerk during motion interpolation. This reduces the risk of mechanical impacts that could damage the components during the machining process. The introduction of the adaptive fourth-order Runge-Kutta method significantly enhances the parameter point calculation accuracy of NURBS curves. The incorporation of adaptive principles also maintains a higher processing speed, thereby greatly improving processing efficiency. This method comprehensively addresses both the precision of curve interpolation and execution efficiency. Finally, experimental validation is conducted on an open-architecture small multi-axis optical polishing machine. The proposed method based on FRKVF not only mitigates mechanical impacts resulting from discontinuous acceleration, thereby ensuring the machining quality of optical components, but also satisfies the high-precision requirements for processing fused silica optical elements.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 122-140"},"PeriodicalIF":3.5,"publicationDate":"2024-08-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142039816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
PACS: Projection-driven with Adaptive CADs X-ray Scatter compensation for additive manufacturing inspection PACS:自适应 CAD 的投影驱动 X 射线散射补偿,用于增材制造检测
IF 3.5 2区 工程技术
Domenico Iuso, Pavel Paramonov, Jan De Beenhouwer, Jan Sijbers
{"title":"PACS: Projection-driven with Adaptive CADs X-ray Scatter compensation for additive manufacturing inspection","authors":"Domenico Iuso,&nbsp;Pavel Paramonov,&nbsp;Jan De Beenhouwer,&nbsp;Jan Sijbers","doi":"10.1016/j.precisioneng.2024.08.006","DOIUrl":"10.1016/j.precisioneng.2024.08.006","url":null,"abstract":"<div><p>Additive Manufacturing (AM) has revolutionised the production of custom-shaped samples through direct manufacturing from digital design models. As the internal structural integrity of these printed samples is of critical importance in diverse applications, X-ray radiography and X-ray Computer Tomography (X-CT) have emerged as widely used non-destructive imaging methods for quality control of AM samples. Unfortunately, beam hardening and X-ray scatter often degrade the quality of X-CT images, posing a significant challenge for X-ray based inspection. In addressing X-ray scatter, most of the methodologies assume fixed scanning geometries or stationary/known object characteristics, limiting their practicality in dynamic industrial scenarios where these may change over time. Simulation-based methods have been proposed that estimate and suppress scatter by accurately simulating the forward projection process. Yet, these methods assume the availability of X-CT reconstruction for simulation, thereby requiring a large number of projections (and hence scan time) for faithful X-CT reconstruction. In this work, we propose a simulation-based scatter compensation method (PACS) that eliminates the need for a prior X-CT scan. By employing few projections and nominal surface meshes of the scanned objects, the actual pose of the objects and their superficial deviation (e.g., due to printing) are estimated and used during X-ray simulations. Furthermore, as the pipeline is inherently coupled with a mesh projector, analysis of projective residuals facilitates the inspection for deformities or defects within the scanned object. To demonstrate the versatility of PACS for mitigating scatter, experiments across various inspection scenarios are conducted, and the outcomes are compared with those of a well-established scatter compensation technique. The results consistently show a higher Signal-to-Noise Ratio and Contrast-to-Noise Ratio of pore-defects, as well as lower residual errors in all examined cases.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 108-121"},"PeriodicalIF":3.5,"publicationDate":"2024-08-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0141635924001818/pdfft?md5=72e881aacf911aac3568190ccbdc466b&pid=1-s2.0-S0141635924001818-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142011751","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Machine learning for aspherical lens form accuracy improvement in precision molding of infrared chalcogenide glass 在红外钙化玻璃精密成型中提高非球面透镜形状精度的机器学习
IF 3.5 2区 工程技术
Tianfeng Zhou , Liheng Gao , Qian Yu , Gang Wang , Zhikang Zhou , Tao Yan , Yubing Guo , Xibin Wang
{"title":"Machine learning for aspherical lens form accuracy improvement in precision molding of infrared chalcogenide glass","authors":"Tianfeng Zhou ,&nbsp;Liheng Gao ,&nbsp;Qian Yu ,&nbsp;Gang Wang ,&nbsp;Zhikang Zhou ,&nbsp;Tao Yan ,&nbsp;Yubing Guo ,&nbsp;Xibin Wang","doi":"10.1016/j.precisioneng.2024.08.007","DOIUrl":"10.1016/j.precisioneng.2024.08.007","url":null,"abstract":"<div><p>Precision glass molding (PGM) is an effective approach to manufacturing infrared chalcogenide glass (ChG) aspherical lens with complex shapes. However, infrared ChG aspherical lens often experiences form error in the designed profile and the final profile obtained by PGM. To reduce the form error of infrared ChG aspherical lens in the PGM process, a form error compensation model based on the random forest (RF) algorithm is proposed. The infrared ChG aspherical lens profile was first machined on an electroless nickel-phosphorus (Ni–P) plating to serve as the mold for PGM. After molding, the profile data of the lens was extracted, and a compensation model based on RF was constructed to optimize the model parameters using the evaluation parameters such as root mean square error (RMSE), coefficient of determination (R2), and out-of-bag (OOB). Finally, the generated compensated profile based on the compensation model was used for the compensation machining of the mold. Through this compensation approach, we have demonstrated a substantial 63.5 % reduction in the form error of the fabricated infrared ChG aspherical lens, decreasing the Peak-to-Valley (PV) value from 1.04 μm to 0.38 μm.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 156-163"},"PeriodicalIF":3.5,"publicationDate":"2024-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142044576","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A comprehensive investigation on eco-benign grindability improvement of Inconel 625 using nano-MQL 利用纳米 MQL 全面研究改善铬镍铁合金 625 的生态良性可磨性
IF 3.5 2区 工程技术
Kamal Kishore , Sant Ram Chauhan , Manoj Kumar Sinha
{"title":"A comprehensive investigation on eco-benign grindability improvement of Inconel 625 using nano-MQL","authors":"Kamal Kishore ,&nbsp;Sant Ram Chauhan ,&nbsp;Manoj Kumar Sinha","doi":"10.1016/j.precisioneng.2024.08.004","DOIUrl":"10.1016/j.precisioneng.2024.08.004","url":null,"abstract":"<div><p>This work uses an alumina wheel to investigate the eco-benign grinding for better surface integrity of Inconel 625 (IN 625). To achieve this, applying nanofluids (NFs) with the minimum quantity lubrication (MQL) principle has been adopted, aiming at eco-benign grinding practices. In this work, MoS<sub>2</sub> NFs, MWCNTs NFs and hybrid NFs (prepared by mixing MoS<sub>2</sub> and MWCNTs in a 1:1 ratio) prepared using deionized water as the base fluid have been used. An in-house developed MQL setup is used to aim the NFs inside the grinding zone. The first attempt has been made to grind IN 625 in these environments. The characterisation of NFs in terms of nanofluid stability, dynamic viscosity, thermal conductivity and surface wettability have been performed before their utilization in grinding operations. A comparison has been made between the results obtained from NFs grinding and those from dry and soluble oil-based MQL grinding. It has been found that hybrid NFs provide excellent lubrication and cooling effects, reducing grinding forces and improving surface quality. Moreover, scanning electron microscopy, energy-dispersive spectroscopy and X-ray photon spectroscopy are applied to investigate the ground surfaces under different grinding conditions. Also, residual stress (with the help of X-ray diffraction and electron backscattered diffraction) and microhardness have been determined to gain further insights into the grinding behaviour. The wheel and chip morphology analyses have been performed to support the findings. The findings from this investigation lead to the conclusion that applying nano-MQL improves grinding effectiveness and promotes cleaner grinding outcomes. Hybrid NFs prove especially effective, as the physical synergistic effect enhances and safeguards the surface integrity of the produced ground components.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 81-95"},"PeriodicalIF":3.5,"publicationDate":"2024-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141978728","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Controllable diamond cutting of structured surfaces with subnanometric height features on silicon 可控金刚石切割具有亚纳米高度特征的硅结构表面
IF 3.5 2区 工程技术
Zhongwei Li, Yuan-Liu Chen
{"title":"Controllable diamond cutting of structured surfaces with subnanometric height features on silicon","authors":"Zhongwei Li,&nbsp;Yuan-Liu Chen","doi":"10.1016/j.precisioneng.2024.08.005","DOIUrl":"10.1016/j.precisioneng.2024.08.005","url":null,"abstract":"<div><p>Diamond cutting with a controllable depth of cut at the subnanometric scale is desired for next-generation electronics and optics. However, due to the limits of positioning accuracy of the current machine tools, diamond cutting at subnanometric scale depths remains in realm of molecular dynamic (MD) simulations instead of engineering realization. Cutting force feedback and control is regarded as a potential method to improve the positioning accuracy of machine tools. In this study, an ultra-precision force feedback loop with the resolution down to submillinewton is employed and integrated on an ultra-precision machine tool to enable the capability of cutting at subnanometric scale depth. By this way, the relationship between the cutting force and such small depth of cut needs to be well studied. MD simulations are conducted in this study to analyze the mechanism of material removal and influence of the crystallographic effect on the actual cutting depth and force caused by varied cutting directions at subnanometric to nanometric scale depth in diamond turning. Then, the crystallographic effect of silicon with the depth of cut from subnanometric to nanometric scale is compensated experimentally for accurate cutting at such an extremely small scale. Controllable diamond cutting of structured surfaces with actual depths and amplitudes ranging from several angstroms to a few nanometers on silicon is successfully realized.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 96-107"},"PeriodicalIF":3.5,"publicationDate":"2024-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141997908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Ion beam smoothing of fused silica at atomic-scale assisted by damage recovery using inductively coupled plasma 利用电感耦合等离子体进行损伤恢复,在原子尺度上对熔融石英进行离子束平滑处理
IF 3.5 2区 工程技术
Bing Wu , Shaoxiang Liang , Junqi Zhang , Xuemiao Ding , Tom Chiu , Pei Huang , Yinhui Wang , Hui Deng
{"title":"Ion beam smoothing of fused silica at atomic-scale assisted by damage recovery using inductively coupled plasma","authors":"Bing Wu ,&nbsp;Shaoxiang Liang ,&nbsp;Junqi Zhang ,&nbsp;Xuemiao Ding ,&nbsp;Tom Chiu ,&nbsp;Pei Huang ,&nbsp;Yinhui Wang ,&nbsp;Hui Deng","doi":"10.1016/j.precisioneng.2024.08.003","DOIUrl":"10.1016/j.precisioneng.2024.08.003","url":null,"abstract":"<div><p>For conventional optical manufacturing combining ion beam figuring (IBF) and abrasive finishing, it is difficult to achieve an atomic-scale smooth surface with microroughness below 0.1 nm. Because the abrasives inevitably damage the surface, and the damages are exposed during ion sputtering. To solve this problem, plasma-induced atom migration manufacturing (PAMM) and IBF were combined in this study. PAMM is a damage recovery process based on atom migration effect. In this study, PAMM was employed to recover the subsurface damage and then the damage-less surface was further processed by IBF to remove the form error as well as reduce the roughness to atomic level. Full spatial frequency error convergence was achieved via the combined process of PAMM and IBF. A good surface accuracy of 3.89 nm RMS and an atomically smooth surface with a roughness of 0.044 nm were obtained. The less damage characteristic of the hybrid process was also demonstrated by buffered oxide etching (BOE). This study proposed and verified a hybrid process combining PAMM for damage recovery and IBF for figuring and atomic-scale smoothing, which provided a novel process strategy for manufacturing ultra-precision optics with high quality.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 71-80"},"PeriodicalIF":3.5,"publicationDate":"2024-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141978727","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of the influence of passive joints on kinematic calibration of parallel manipulators based on complete error model 基于完全误差模型的被动关节对平行机械手运动学校准的影响分析
IF 3.5 2区 工程技术
Xin Yuan , Lingyu Kong , Zhuang Zhang , Guanyu Huang , Anhuan Xie , Genliang Chen
{"title":"Analysis of the influence of passive joints on kinematic calibration of parallel manipulators based on complete error model","authors":"Xin Yuan ,&nbsp;Lingyu Kong ,&nbsp;Zhuang Zhang ,&nbsp;Guanyu Huang ,&nbsp;Anhuan Xie ,&nbsp;Genliang Chen","doi":"10.1016/j.precisioneng.2024.08.002","DOIUrl":"10.1016/j.precisioneng.2024.08.002","url":null,"abstract":"<div><p>A complete kinematic error model that contains all potential error sources, is one of the fundamentals to ensure the best result of kinematic calibration. In the case of parallel manipulators, the complete error model includes items of passive joint motions. These motions usually cannot be accurately observed during the identification process but can be derived through kinematic analysis. However, due to kinematic errors, the obtained passive joint motions deviate from their actual values, causing motion errors of passive joints. In other words, the passive joints introduce input errors to the error model, which are of the same order of magnitude as kinematic errors and much larger than other measurement and random noises. This issue can significantly affect the stability and accuracy of parameter identification, but it has not been clearly recognized in the literature. To address this problem, this paper systematically analyzes the influence of passive joints’ motion errors on the kinematic calibration of parallel manipulators. It is found that when the complete error model including the passive joints’ motion errors is used for kinematic calibration of parallel manipulators, the variance of kinematic error parameters solved by the least squares (LS) method greatly increases, leading to iterative divergence even when the identification matrix is column full rank. To improve the stability and accuracy of parameter identification, this study employs the total least squares (TLS) method, which is a dedicated approach for handling input errors, in the identification process. Numerical simulations and experiments of kinematic calibration are conducted on several parallel manipulators. The results validate the correctness and effectiveness of the analysis of the influence of passive joints’ motion errors on the kinematic calibration of parallel manipulators. Furthermore, the results indicate that the TLS method can efficiently and accurately accomplish the identification of kinematic parameters.</p></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"90 ","pages":"Pages 56-70"},"PeriodicalIF":3.5,"publicationDate":"2024-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141964593","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
0
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
相关产品
×
本文献相关产品
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信