Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology最新文献

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Vacuum compatible spring wire system for mass measurement of vials during lyophilization 真空兼容弹簧线系统,用于小瓶在冻干过程中的质量测量
IF 3.7 2区 工程技术
Steven J. Burcat , Rohan P. Kadambi , Lorenzo Stratta , Richard D. Braatz , Roberto Pisano , Bernhardt L. Trout , Alexander H. Slocum
{"title":"Vacuum compatible spring wire system for mass measurement of vials during lyophilization","authors":"Steven J. Burcat ,&nbsp;Rohan P. Kadambi ,&nbsp;Lorenzo Stratta ,&nbsp;Richard D. Braatz ,&nbsp;Roberto Pisano ,&nbsp;Bernhardt L. Trout ,&nbsp;Alexander H. Slocum","doi":"10.1016/j.precisioneng.2025.07.007","DOIUrl":"10.1016/j.precisioneng.2025.07.007","url":null,"abstract":"<div><div>Pharmaceutical lyophilization (vacuum freeze-drying) stabilizes aqueous formulations, commonly in vials, by removing 99.9% of their water. Failure to remove enough water leads to unstable products, so measuring the amount of water removed throughout the process is critical. Current technologies can measure the total rate of water removal from a batch of vials or destructively measure the final water content of sample vials, but they cannot monitor individual vials in situ. An in-line measurement for the water content of every vial would assess variation in the drying process, enabling process improvements and vial-specific optimizations. This work presents a mass sensor that achieves this individual vial measurement throughout the lyophilization process.</div><div>This mass sensor consists of two partial helical springs holding a suspended vial. As water sublimates from the vial during drying, the position and orientation of the free ends of the helical springs change. This change is amplified by sensing arms and measured by a camera outside of the vacuum chamber. Optical fiducials at the ends of the sensing arms enable high-fidelity measurement of the amplified motion. This sensor provides individual vial mass information, allowing tracking of its sublimation rate, without affecting the lyophilization process.</div><div>The sensor design was evaluated by building ten sensors for 10R vials with a 3 mL fill. After calibration, these sensors achieved a median offline testing error of 13 mg, which improved to 6.5 mg when calibration coefficients were updated using the maximum a posteriori method. When the sensors were tested in a lyophilization environment, the median error in their final mass measured increased to 50 mg, likely due to micro-slip of the sensor assembly contact regions between measurements introduced hysteresis. Nevertheless, per vial sublimation rates are measured accurately and used to infer drying endpoints.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 729-744"},"PeriodicalIF":3.7,"publicationDate":"2025-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144750738","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Dimension optimisation of a dual-arm robot for enhanced stiffness in task-dependent polishing operations 在任务依赖抛光操作中增强刚度的双臂机器人尺寸优化
IF 3.7 2区 工程技术
Si Huang , Jianzhong Yang , Haotian Wu , Xiao Ning , Binhui Pan
{"title":"Dimension optimisation of a dual-arm robot for enhanced stiffness in task-dependent polishing operations","authors":"Si Huang ,&nbsp;Jianzhong Yang ,&nbsp;Haotian Wu ,&nbsp;Xiao Ning ,&nbsp;Binhui Pan","doi":"10.1016/j.precisioneng.2025.07.021","DOIUrl":"10.1016/j.precisioneng.2025.07.021","url":null,"abstract":"<div><div>To address the issue of poor absolute positioning accuracy caused by the low stiffness of serial robot arms, we previously proposed a novel dual-arm robot (DAR) by optimising the configuration of a traditional robot. Building upon this foundation, the present study proposes a dimension optimisation method aimed at further enhancing the stiffness performance of the DAR in task-dependent polishing operations. A new stiffness index, the Polishing Deformation Index (PDI), is proposed to quantitatively evaluate the robot's stiffness under constant-force polishing conditions. The PDI considers both contact force and gravitational effects exerted by the tool and the workpiece. Furthermore, the maximum PDI (MPDI) is employed to characterise the stiffness along the complete polishing trajectory. A dimension optimisation model targeting the minimisation of MPDI and the singularity index is established, incorporating constraints such as joint range limits, kinematic feasibility and trajectory smoothness. Both simulation and experimental results demonstrate the effectiveness of the proposed index and optimisation strategy. Specifically, the surface roughness of the polished blades is reduced by over 25 %.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 692-705"},"PeriodicalIF":3.7,"publicationDate":"2025-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144725009","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Surface pretreatment methods for cemented carbide substrates of the coated cutting tools: A review 涂层刀具硬质合金基体表面预处理方法综述
IF 3.5 2区 工程技术
Mingfeng Ke , Lanying Shao , Yuyang Chen , Hengmei Yuan , Jiahuan Wang , Honglin Li , Saurav Goel , Xingsheng Wu , Binghai Lyu
{"title":"Surface pretreatment methods for cemented carbide substrates of the coated cutting tools: A review","authors":"Mingfeng Ke ,&nbsp;Lanying Shao ,&nbsp;Yuyang Chen ,&nbsp;Hengmei Yuan ,&nbsp;Jiahuan Wang ,&nbsp;Honglin Li ,&nbsp;Saurav Goel ,&nbsp;Xingsheng Wu ,&nbsp;Binghai Lyu","doi":"10.1016/j.precisioneng.2025.07.019","DOIUrl":"10.1016/j.precisioneng.2025.07.019","url":null,"abstract":"<div><div>Surface pretreatment of cemented carbide substrates is utilized to eliminate defects such as burrs, chips, and grinding marks resulting from the grinding process. It also optimizes the physicochemical properties of the coating-substrate interface and enhances the adhesion strength between the coating and substrate, ultimately improving cutting performance and extending the service life of cutting tools. This research provides a comprehensive and systematic review of advancements in tool pretreatment technologies, outlining visions for their future development. Initially, it offers a concise overview of commonly utilized coating materials for cemented carbide coated cutting tools. Subsequently, it delves into the mechanisms through which the surface characteristics of cemented carbide substrates influence the adhesion properties of coatings. Building upon existing processing technologies, new pretreatment methods are explored, with a systematic summary and analysis of their principles, advantages, and limitations. These pretreatment methods are categorized into common and non-conventional methods. A comparative analysis of these methods is conducted, considering factors such as surface quality, coating adhesion strength, processing efficiency, processing difficulty, cost, and general availability. Finally, the prospective trajectory for the evolution and advancement of tool pretreatment technologies is delineated in the research.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 663-691"},"PeriodicalIF":3.5,"publicationDate":"2025-07-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144704128","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tool wear mechanisms and failure modes in side milling of ultra-high strength steel under different sustainable cooling conditions 不同持续冷却条件下超高强度钢侧铣刀具磨损机理及失效模式
IF 3.5 2区 工程技术
Bangfu Wu , Guoliang Liu , Minxiu Zhang , Wenfeng Ding , Biao Zhao
{"title":"Tool wear mechanisms and failure modes in side milling of ultra-high strength steel under different sustainable cooling conditions","authors":"Bangfu Wu ,&nbsp;Guoliang Liu ,&nbsp;Minxiu Zhang ,&nbsp;Wenfeng Ding ,&nbsp;Biao Zhao","doi":"10.1016/j.precisioneng.2025.07.022","DOIUrl":"10.1016/j.precisioneng.2025.07.022","url":null,"abstract":"<div><div>Ultra-high strength steels (UHSSs) are extensively utilized in the aerospace field because of their exceptional material properties. However, in green manufacturing processes, the issue of rapid tool wear hampers machining efficiency and raises production costs. The atomization modes of cutting fluids are considered a sustainable and effective method for cooling and lubrication, significantly reducing tool wear. The current paper carried out the comparative milling experiments on UHSSs to identify appropriate machining conditions, including dry machining, high-pressure air cooling (HPAC), air atomization of cutting fluid (AACF), and ultrasonic atomization of cutting fluid (UACF). The wear behavior of the coated carbide tool was investigated under various sustainable cooling conditions, focusing on tool life, tool wear types, wear mechanisms, and failure mode. Results showed that the lubrication ability in the milling process was more crucial than the cooling performance for improving the tool life. The UACF process extended the tool life by 19.2 % compared to AACF conditions. This was attributed to the fact that ultrasonic atomization enables the production of small droplet diameter, uniform droplet distribution, and high droplet number density, thereby enhancing the cooling and lubrication capabilities of the droplets. The predominant wear types on the coated tool encompassed abrasion, adhesion, coating detachment, and chipping. Additionally, the primary wear mechanisms observed on both the rake face and flank face were abrasive wear, adhesive wear, and oxidative wear regardless of cooling conditions. The failure mode of the coated carbide tool was attributed to the transgranular fracture of WC grains and ductile fracture of Co binder phase, leading to sudden tool breakage.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 640-652"},"PeriodicalIF":3.5,"publicationDate":"2025-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144703392","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Material removal and damage formation mechanisms during ultrasonic vibration-assisted grinding of high volume fraction SiCp/Al composites 高体积分数SiCp/Al复合材料超声振动辅助磨削过程中的材料去除及损伤形成机制
IF 3.5 2区 工程技术
Xuebin Yao , Jianhao Peng , Ruihong Zhou , Rui Wang , Guojun Li , Wenfeng Ding , Biao Zhao
{"title":"Material removal and damage formation mechanisms during ultrasonic vibration-assisted grinding of high volume fraction SiCp/Al composites","authors":"Xuebin Yao ,&nbsp;Jianhao Peng ,&nbsp;Ruihong Zhou ,&nbsp;Rui Wang ,&nbsp;Guojun Li ,&nbsp;Wenfeng Ding ,&nbsp;Biao Zhao","doi":"10.1016/j.precisioneng.2025.07.023","DOIUrl":"10.1016/j.precisioneng.2025.07.023","url":null,"abstract":"<div><div>High volume fraction silicon carbide particle-reinforced aluminum matrix (SiC<sub>p</sub>/Al) composites are applied in aerospace industries owing to their superior properties. However, the hardness, brittleness, and uneven distribution of SiC particles often lead to fluctuations in grinding force and surface damage during conventional grinding (CG). At high volume fraction, the overall brittleness of SiC particles increases, resulting in a higher grinding force and exacerbated machining defects. Ultrasonic vibration-assisted grinding (UVAG) has shown significant advantages in machining brittle and hard materials. In this study, comparative experiments were performed on SiCp/Al composites with 60 vol% SiC particles using a single abrasive grain under CG and UVAG conditions, aiming to reveal the material removal and damage formation mechanisms. The results indicate that UVAG reduced the normal grinding force <em>F</em><sub>n</sub> by 19.8 %–29.3 % and the tangential grinding force <em>F</em><sub>t</sub> by 21.3 %–30.1 %, while also decreasing the specific grinding energy by 26.7 %–35.4 % compared to CG. Additionally, the scratching quality was also improved, with the surface roughness <em>S</em><sub>a</sub> reduced by 16.0 %–23.2 % and the average pile-up ratio lowered by 17.1 %–20.8 %. UVAG also effectively suppressed radial crack propagation due to the dense interactions between SiC particles, which inhibited slip and reduced severe subsurface damage. This study promotes the practical application of UVAG in high volume fraction SiC<sub>p</sub>/Al composites.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 625-639"},"PeriodicalIF":3.5,"publicationDate":"2025-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144703391","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Electrochemistry assisted shear thickening polishing of Ti-6Al-4V 电化学辅助剪切增厚抛光Ti-6Al-4V
IF 3.5 2区 工程技术
Zewei Tang , Mingfeng Ke , Jiahuan Wang , Lanying Shao , Binghai Lyu
{"title":"Electrochemistry assisted shear thickening polishing of Ti-6Al-4V","authors":"Zewei Tang ,&nbsp;Mingfeng Ke ,&nbsp;Jiahuan Wang ,&nbsp;Lanying Shao ,&nbsp;Binghai Lyu","doi":"10.1016/j.precisioneng.2025.07.020","DOIUrl":"10.1016/j.precisioneng.2025.07.020","url":null,"abstract":"<div><div>In order to obtain a high-quality Ti-6Al-4V surface, an electrochemistry assisted shear thickening polishing (E-STP) method is proposed in this paper. In order to investigate the material removal synergistic effect of mechanical and electrochemical in the polishing process, this paper mainly investigates the effects of current, voltage, and polishing speed on surface roughness (<em>S</em><sub>a</sub>) and material removal rate (MRR). The results show that at the same polishing speed, as the current intensity or voltage intensity increases, the surface material removal rate first rises and then falls, and the surface roughness <em>S</em><sub>a</sub> first falls and then rises. At a polishing speed of 80 rpm with a 160 mA current, the optimal synergy between the electrochemical effect and the shear thickening effect was achieved, resulting in the highest MRR of 543.4 nm/min and the lowest surface roughness Sa of 1.4 nm. As polishing speed increases, a higher current density is required to achieve the highest MRR and lowest <em>S</em><sub>a</sub>. This is because faster speeds enhance mechanical removal, necessitating stronger electrochemical action to maintain balance. According to the EDS results, at 80 mA and 80 rpm, the oxide content is 0, indicating a balance between mechanical and electrochemical effects, leading to efficient material removal and optimal surface roughness. At 160 mA, the oxide content is 4.57 %, with the electrochemical effect slightly stronger, achieving the optimal synergy and polishing results.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 609-624"},"PeriodicalIF":3.5,"publicationDate":"2025-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144703390","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Wet etching after femtosecond laser machining for efficient fabrication of consistent inverted pyramid microstructures on monocrystalline silicon surfaces 飞秒激光加工后湿法蚀刻在单晶硅表面高效制备一致倒金字塔微结构
IF 3.5 2区 工程技术
Qingwei Wang , Peng Yao , Haizhong Wang , Xuerui Xin , Dongkai Chu , Shuoshuo Qu , Hongtao Zhu , Hanlian Liu , Bin Zou , Chuanzhen Huang
{"title":"Wet etching after femtosecond laser machining for efficient fabrication of consistent inverted pyramid microstructures on monocrystalline silicon surfaces","authors":"Qingwei Wang ,&nbsp;Peng Yao ,&nbsp;Haizhong Wang ,&nbsp;Xuerui Xin ,&nbsp;Dongkai Chu ,&nbsp;Shuoshuo Qu ,&nbsp;Hongtao Zhu ,&nbsp;Hanlian Liu ,&nbsp;Bin Zou ,&nbsp;Chuanzhen Huang","doi":"10.1016/j.precisioneng.2025.07.017","DOIUrl":"10.1016/j.precisioneng.2025.07.017","url":null,"abstract":"<div><div>Monocrystalline silicon is an important semiconductor material. Monocrystalline silicon with appropriate surface structure has been used in the field of microelectronics and microsolar cells due to its improved mechanical and optical properties. However, due to its brittle and hard properties, the high-quality preparation of microstructures is difficult. In this study, femtosecond laser-assisted wet chemical etching was utilized to fabricate well-defined inverted pyramidal etch pits and array structures on monocrystalline silicon surfaces, while the actual angle between the (100) and (111) crystallographic planes was determined. Firstly, the morphology of ablation holes under different laser parameters was studied. Secondly, wet etching was conducted at 20 °C and 80 °C to investigate the morphology evolution of inverted pyramid etching pits. The optical properties of monocrystalline silicon were tested. The experimental results demonstrate that the inverted pyramid-structured m-Si exhibits an absorptivity exceeding 95 % within the wavelength range of 400–900 nm. This is of great significance for improving the optical performance of monocrystalline silicon.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 600-608"},"PeriodicalIF":3.5,"publicationDate":"2025-07-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144702842","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A-novel adjustable pre-pressure ultrasonic motor designed for variable temperature rotational speed environments 一种新型可调预压超声电机,专为变温度转速环境设计
IF 3.5 2区 工程技术
Xiaopeng Liu , Jiru Wang , Langlang Yan , Dubang Mao , Baoshan Tong , Hongwei Zhao
{"title":"A-novel adjustable pre-pressure ultrasonic motor designed for variable temperature rotational speed environments","authors":"Xiaopeng Liu ,&nbsp;Jiru Wang ,&nbsp;Langlang Yan ,&nbsp;Dubang Mao ,&nbsp;Baoshan Tong ,&nbsp;Hongwei Zhao","doi":"10.1016/j.precisioneng.2025.07.018","DOIUrl":"10.1016/j.precisioneng.2025.07.018","url":null,"abstract":"<div><div>The traveling wave ultrasonic motors (TWU-motors), operating based on the friction drive method have the advantages of low speed and large torque, fast response speed, no electromagnetic interference. However, the friction driving effect is very sensitive to the changes of the pre-pressure and friction contact area, and the inappropriate contact mode will not only reduce the performance of the TWU-motor, but also accelerate the wear of the TWU-motor and produce noise. In this study, we propose a novel TWU-motor design that incorporates a flexible rotor (FR) to enhance both speed and load capacity. The FR is designed to increase the contact area between the rotor and stator. Furthermore, the stator structure and rotor vibration performance of the TWU-motor were optimized through experiments and finite element simulations. An experimental setup was constructed to evaluate the electromechanical performance of the TWU-motor and to test how its performance varies with changes in ambient temperature. Experimental results revealed that the TWU-motor achieved a maximum rotational speed of 101 r/min, a minimum speed of 1 r/min, a peak torque of 878 mN m, and maintained normal operation within a temperature range of 20 °C–190 °C. This study has potential applications in camera autofocus systems, precision control of miniature robots, and spacecraft control systems.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 653-662"},"PeriodicalIF":3.5,"publicationDate":"2025-07-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144704127","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Revealing the microscopic material removal process and mechanism of electrical discharge machining of silicon carbide: A molecular dynamics study 揭示电火花加工碳化硅微观材料去除过程及其机理:分子动力学研究
IF 3.5 2区 工程技术
Ruirui Cui, Xiaodong Yang, Xiaoming Duan
{"title":"Revealing the microscopic material removal process and mechanism of electrical discharge machining of silicon carbide: A molecular dynamics study","authors":"Ruirui Cui,&nbsp;Xiaodong Yang,&nbsp;Xiaoming Duan","doi":"10.1016/j.precisioneng.2025.07.010","DOIUrl":"10.1016/j.precisioneng.2025.07.010","url":null,"abstract":"<div><div>Electrical discharge machining (EDM) presents strong potential as a preferred machining process for silicon carbide (SiC) wafers due to its thermal removal mechanism, which is not constrained by the high hardness and brittleness of SiC. Furthermore, its cost-effectiveness enhances its feasibility for industrial applications. Therefore, a thorough understanding the material removal mechanisms of SiC in EDM is crucial for enhancing machining efficiency and improving surface quality. However, the above mechanisms are difficult to reveal due to the complexity of the machining process. To address this issue, a molecular dynamics (MD) model is developed in this study to investigate the material removal process and the formation of discharge craters at the micro-scale during the EDM of SiC. The results showed that different from ordinary metal materials, chemical changes such as thermal decomposition reaction and combination reaction, as well as physical changes such as gasification, melting and peritectic reaction occur in the EDM of SiC, generating the elemental carbon (C), elemental silicon (Si), and carbon-silicon compound (Si<sub>x</sub>C<sub>y</sub>). The removed material includes a significant amount of Si<sub>x</sub>C<sub>y</sub> gases, C vapor, Si vapor, and molten Si<sub>x</sub>C<sub>y</sub>. After discharge, the surface of the discharge crater mainly contains a large amount of amorphous Si<sub>x</sub>C<sub>y</sub> with a small amount of amorphous C and amorphous Si. The amorphous Si<sub>x</sub>C<sub>y</sub> and amorphous C collect on the surface of the discharge crater to form particles causing rough surface. Additionally, a large amount of thermally decomposed material, which is not removed, re-solidifies on the surface of the SiC during EDM, limiting machining efficiency and deteriorating surface quality. This study enhances the understanding of the material removal mechanisms of SiC during EDM, providing a foundation for the optimization of processing techniques.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 548-562"},"PeriodicalIF":3.5,"publicationDate":"2025-07-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144663215","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
High-precision electro-hydraulic position servo system for machine tools utilizing mathematical model identification and control techniques 利用数学模型辨识与控制技术的高精度机床电液位置伺服系统
IF 3.5 2区 工程技术
Wanjun Zhang , Baomin Wang , Zaixin Wu , Feng Zhang , Jingxuan Zhang , Siyan Zhang , Jingyi Zhang , Jingyan Zhang , Honghong Sun , Kristian E. Waters , Hao Ma
{"title":"High-precision electro-hydraulic position servo system for machine tools utilizing mathematical model identification and control techniques","authors":"Wanjun Zhang ,&nbsp;Baomin Wang ,&nbsp;Zaixin Wu ,&nbsp;Feng Zhang ,&nbsp;Jingxuan Zhang ,&nbsp;Siyan Zhang ,&nbsp;Jingyi Zhang ,&nbsp;Jingyan Zhang ,&nbsp;Honghong Sun ,&nbsp;Kristian E. Waters ,&nbsp;Hao Ma","doi":"10.1016/j.precisioneng.2025.07.011","DOIUrl":"10.1016/j.precisioneng.2025.07.011","url":null,"abstract":"<div><div>The electro-hydraulic servo control system often suffers from low accuracy and poor stability due to its nonlinear and time-varying parameters. To tackle this, an experimental model was created using a third-order nonlinear open-loop system with a unit step input. Through xPC semi-physical simulation, stability and identification analyses led to the development of a mathematical identification model. A composite control switching method was proposed, highlighting the relationship between control methods and self-adjusting factors. An online self-adjusting fuzzy PID control approach allows real-time adjustments of control rules, aiming to enhance performance. The proposed algorithm's stability is set for theoretical and quantitative analysis, with feasibility validated through simulation. Additionally, challenges arise from severe nonlinearity, time-varying internal parameters, and external load interference, impacting both static and dynamic control performance. To mitigate these issues, a switching control method combining fuzzy PID schemes was suggested. This approach effectively reduces response times and errors while improving stability and control accuracy near operating points. Simulations using xPC semi-physical setups and MATLAB demonstrated that the online self-adjusting fuzzy PID method significantly enhanced control accuracy in high-precision electro-hydraulic servo systems, boosting speed and dynamic performance while eliminating stability errors.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"96 ","pages":"Pages 563-586"},"PeriodicalIF":3.5,"publicationDate":"2025-07-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144663216","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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