{"title":"The influence of the Cu-rich nanoprecipitates structure on the hydrogen embrittlement behavior of 17–4PH stainless steel in a high-pressure hydrogen environment","authors":"Chengshuang Zhou , Xiaoping Yan , Zhongwei Zhang , Yin Lv , Yuchen Xie , Changcheng Jiang , Yubin Shen , Haolin Wu , Kaiyu Zhang , Lin Zhang , Jinyang Zheng","doi":"10.1016/j.corsci.2025.113160","DOIUrl":"10.1016/j.corsci.2025.113160","url":null,"abstract":"<div><div>This study investigates the effect of Cu-rich precipitates formed at different aging temperatures on the hydrogen embrittlement (HE) behavior of 17–4PH stainless steel through mechanical tests and microstructure analysis. The result shows that as the aging temperature increased from 480°C to 620°C, the material strength gradually decreases, and the HE resistance first increases and then decreases. Among them, the material aged at 580°C exhibits the lowest HE susceptibility (about 9.96 %). The fracture morphology changes from a cleavage fracture to an intergranular fracture and then to a quasi-cleavage fracture. This is mainly related to the microstructure transformation of the Cu-rich precipitates. The diffuse Cu precipitated at 480°C strongly pins the dislocations, thereby triggering cleavage fracture based on the hydrogen-enhanced decohesion mechanism (HEDE) model. When the precipitated phase transforms into BCC-Cu (520°C), local deformation at the grain boundaries causes intergranular cracking based on the HEDE model and hydrogen-enhanced decohesion mechanism (HELP) model. Moreover, when the aging temperature increases to 580°C, 9R-Cu with a lower distribution density forms. It can generate a large number of dislocation clusters through the Orowan mechanism, thereby inhibiting the segregation of dislocations and hydrogen, and delaying cracking. however, the FCC-Cu formed at 620°C cannot effectively hinder the movement of dislocations, resulting in dislocation segregation caused by the effect of hydrogen, which leads to premature fracture at a relatively low strength. This study suggests that appropriate precipitate phase structure and distribution can enhance the material's resistance to HE by reducing dislocation aggregation and weakening interfacial stress.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"256 ","pages":"Article 113160"},"PeriodicalIF":7.4,"publicationDate":"2025-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144588916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-05DOI: 10.1016/j.corsci.2025.113164
Yuxin Wang , Zixuan Yan , Lei Dai , Daquan Zhang , Zhiling Xin , N.N. Andreev
{"title":"Influence of H2O2 on performance of corrosion inhibition of triazole derivatives for copper in alkaline chemical mechanical polishing slurry","authors":"Yuxin Wang , Zixuan Yan , Lei Dai , Daquan Zhang , Zhiling Xin , N.N. Andreev","doi":"10.1016/j.corsci.2025.113164","DOIUrl":"10.1016/j.corsci.2025.113164","url":null,"abstract":"<div><div>Chemical mechanical polishing (CMP) is a critical process in semiconductor manufacturing. Copper corrosion in the alkaline CMP slurry, particularly in the presence of hydrogen peroxide (H<sub>2</sub>O<sub>2</sub>), poses a significant challenge. The use of corrosion inhibitors, such as 1,2,4-triazole (TAZ) and its derivatives, is essential to improve the performance of copper interconnects. This study investigates the corrosion inhibition of three triazole derivatives, 3-amino-1,2,4-triazole (ATA), 3-mercapto-1,2,4-triazole (MT) and 3-amino-5-mercapto-1,2,4-triazole (AMTA), for copper in alkaline CMP slurry. Electrochemical measurements reveal that ATA exhibited the highest inhibition efficiency of 92.7 % at 10 mM, followed by MT (89.9 % at 20 mM) and AMTA (83.7 % at 20 mM). All three derivatives are mixed-type inhibitors, predominantly exhibiting anodic inhibition characteristics. An antagonistic effect occurs when the mercapto group (-SH) and amino group (-NH<sub>2</sub>) are present within the triazole ring. Surface characterization using atomic force microscopy (AFM) and scanning electron microscopy (SEM) confirms that ATA significantly improves the surface quality of copper. X-ray photoelectron spectroscopy (XPS) analysis shows that the presence of H<sub>2</sub>O<sub>2</sub> oxidizes the -SH into disulfide bonds (S-S), thereby reducing the corrosion inhibition performance of MT and AMTA. Theoretical calculations further show that ATA adsorbs parallel to the copper surface, while MT and AMTA adsorb in an inclined mode. These findings provide guidance for the design and development of new organic azole inhibitors for copper CMP processes.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"255 ","pages":"Article 113164"},"PeriodicalIF":7.4,"publicationDate":"2025-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144571810","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-05DOI: 10.1016/j.corsci.2025.113158
Zhou Qijie , Wen Jiao , Guo Qian , Li Chun , Li Yuan , Zhou Bangyang , He Jian , Wei Liangliang , Peng Hui , Guo Hongbo
{"title":"Laser-induced microstructure and phase composition modification of YbDS/Si environmental barrier coatings for enhanced CMAS corrosion resistance","authors":"Zhou Qijie , Wen Jiao , Guo Qian , Li Chun , Li Yuan , Zhou Bangyang , He Jian , Wei Liangliang , Peng Hui , Guo Hongbo","doi":"10.1016/j.corsci.2025.113158","DOIUrl":"10.1016/j.corsci.2025.113158","url":null,"abstract":"<div><div>Calcium-magnesium-alumina-silicate (CMAS) corrosion threatens the long-term performance and service stability of environmental barrier coatings (EBCs) for SiC<sub>f</sub>/SiC ceramic matrix composites (CMCs). In this work, ytterbium disilicate (YbDS)/Si EBCs are prepared by atmospheric plasma spraying (APS), and the role of laser treatment on their CMAS resistance is investigated. Laser treatment creates a smooth and dense YbMS-rich layer at surface of the YbDS coating. Short-term corrosion results demonstrate that molten CMAS infiltrates to a depth of ∼23 µm in the untreated YbDS coating, but is blocked at the surface of the laser-treated sample. After long-term corrosion, the untreated YbDS coating is almost fully permeated, whereas nearly one-third of the laser-treated coating remains intact. Further investigation demonstrates that, apart from the reduced roughness and denser surface caused by laser remelting, the YbMS-rich layer also contributes to the improved CMAS resistance. This work reveals that laser treatment simultaneously modifies the microstructure and phase composition of the YbDS coating, providing fundamental insights and practical guidelines for the development of advanced EBCs with superior CMAS resistance.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"256 ","pages":"Article 113158"},"PeriodicalIF":7.4,"publicationDate":"2025-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144588915","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-05DOI: 10.1016/j.corsci.2025.113162
M.M. Liu , W. Emori , X.Q. Chen , X.H. Wang , Z.B. Wang , G.H. Wang , J. Yao , Z.J. Xuan , Y.G. Zheng , C.L. He
{"title":"Corrosion resistance of stainless steels in hot acetic acid: Influence of chloride, phosphate, sulfate, and formic acid","authors":"M.M. Liu , W. Emori , X.Q. Chen , X.H. Wang , Z.B. Wang , G.H. Wang , J. Yao , Z.J. Xuan , Y.G. Zheng , C.L. He","doi":"10.1016/j.corsci.2025.113162","DOIUrl":"10.1016/j.corsci.2025.113162","url":null,"abstract":"<div><div>Driven by the concerns around corrosion failures and their associated environmental risks in acetic acid recovery distillation columns, the corrosion performances of 316 L, 2205, and AL-6XN stainless steels in 60 wt% hot acetic acid solution containing different impurities in varying concentrations (1 −10 ppm Cl<sup>−</sup>, 1 −100 ppm PO<sub>4</sub><sup>3−</sup>, 1 −100 ppm SO<sub>4</sub><sup>2−</sup>, and 100 −1000 ppm HCOOH) were evaluated by cyclic potentiodynamic polarization tests, galvanic corrosion measurements, long-term immersion tests and surface analysis. The results show that the critical Cl<sup>−</sup> concentrations for the pitting corrosion of 316 L, 2205, and AL-6XN in hot acetic acid were 3, 5, and 9 ppm, respectively. In contrast, all three stainless steels demonstrated commendable in the presence of PO<sub>4</sub><sup>3−</sup>, SO<sub>4</sub><sup>2−</sup>, or HCOOH. The tendency for galvanic corrosion was observed in the order of 316 L > AL-6XN > 2205. Long-term immersion tests corroborated this corrosion trend, with 2205 showing the lowest overall corrosion rate (0.0013 mm/a), followed by AL-6XN (0.0099 mm/a) and 316 L (0.1541 mm/a). Furthermore, the high resistance of AL-6XN to Cl<sup>−</sup>-induced pitting corrosion, along with the superior overall corrosion resistance of 2205 in 60 wt% hot acetic acid, was discussed in detail.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"255 ","pages":"Article 113162"},"PeriodicalIF":7.4,"publicationDate":"2025-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144571811","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-05DOI: 10.1016/j.corsci.2025.113163
Weijian Yang , Xiaofei Qin , Runze Zhang , Jianbo Sun , Chong Sun , Xuexu Xu , Xueqiang Lin
{"title":"Coupling effect of H2S and SO2 on the corrosion behavior of X65 pipeline steel in high-pressure CO2 transport environments","authors":"Weijian Yang , Xiaofei Qin , Runze Zhang , Jianbo Sun , Chong Sun , Xuexu Xu , Xueqiang Lin","doi":"10.1016/j.corsci.2025.113163","DOIUrl":"10.1016/j.corsci.2025.113163","url":null,"abstract":"<div><div>In this work, the coupling effect of H<sub>2</sub>S and SO<sub>2</sub> on the corrosion mechanism of X65 steel under gaseous and supercritical CO<sub>2</sub> phase states was clarified. The impurities in supercritical CO<sub>2</sub> make the corrosion of steel more serious. At the same conditions, SO<sub>2</sub> causes more corrosion than H<sub>2</sub>S by promoting greater H<sup>+</sup> formation in the aqueous phase, which enhances the hydrogen evolution reaction. Noteworthy, under the coupling effects of H<sub>2</sub>S and SO<sub>2</sub>, their reaction products alter the corrosion film of steel. Especially, the formation of H<sub>2</sub>SO<sub>4</sub> intensifies the hydrogen evolution reaction, causing more severe corrosion than with a single impurity.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"256 ","pages":"Article 113163"},"PeriodicalIF":7.4,"publicationDate":"2025-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144572138","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A mechanistic model for the corrosion prediction of bare carbon steel in supercritical CO2-H2S-Cl- environments","authors":"Tiancong Ding, Chong Sun, Jianbo Sun, Yufan Chen, Xiaofeng Zhao, Weimin Zhao, Xueqiang Lin","doi":"10.1016/j.corsci.2025.113161","DOIUrl":"10.1016/j.corsci.2025.113161","url":null,"abstract":"<div><div>In this study, a water chemistry model applicable to supercritical CO<sub>2</sub>-H<sub>2</sub>S-Cl<sup>-</sup> environments is developed to quantitatively characterize the species information in solution. Based on this, the electrochemical corrosion thermodynamic and kinetic models are established to determine possible electrode reactions and predict the corrosion rate of bare carbon steel. The accuracy and reliability of corrosion prediction model are validated by the results of high-pressure electrochemical tests. The contributions of various cathodic reactions to corrosion and their rate-determining steps are determined by the mechanistic model. Concurrently, the role of H<sub>2</sub>S in altering the electrochemical reaction mechanism of bare carbon steel is elucidated.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"256 ","pages":"Article 113161"},"PeriodicalIF":7.4,"publicationDate":"2025-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144572139","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-04DOI: 10.1016/j.corsci.2025.113159
Liesbet Deconinck , Pedro A. Ferreirós , Haiyang Yu , Chandrahaasan Soundararajan , Roy Johnsen , Zaiqing Que , Xu Lu
{"title":"On the improved hydrogen embrittlement resistance in stress relieved laser powder bed fused 316L stainless steel over the hot isostatic pressed equivalent","authors":"Liesbet Deconinck , Pedro A. Ferreirós , Haiyang Yu , Chandrahaasan Soundararajan , Roy Johnsen , Zaiqing Que , Xu Lu","doi":"10.1016/j.corsci.2025.113159","DOIUrl":"10.1016/j.corsci.2025.113159","url":null,"abstract":"<div><div>The onset and mechanisms of hydrogen embrittlement are investigated in stress relieved (SR) and hot isostatic pressed (HIP) laser powder bed fused (L-PBF) 316L austenitic stainless steel. An improved resistance of SR L-PBF 316L to hydrogen-assisted degradation is uncovered by complementary modelling and in-depth experimental characterisation, including transmission electron microscopy. Novel insights show that the dislocation cells, characteristic for the SR L-PBF microstructure, form a beneficial hydrogen trap and establish an effective barrier against hydrogen-induced crack propagation and hydrogen embrittlement. Furthermore, the chemical heterogeneity in the dislocation cells contributes to crack arrest. In contrast, the mobile dislocations in HIP L-PBF 316L make this homogeneous microstructure significantly more prone to hydrogen embrittlement due to the promoted hydrogen-induced martensite formation, driving brittle crack propagation. Therefore, a dual HEDE-HELP synergetic mechanism is proposed for the hydrogen-induced embrittlement of SR L-PBF 316L, whereas HIP L-PBF 316L is dominated by the HEDE embrittlement mechanism. These insights highlight the potential of tailored post-processing in L-PBF microstructures, offering promising strategies to reduce hydrogen-assisted degradation in austenitic stainless steels.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"256 ","pages":"Article 113159"},"PeriodicalIF":7.4,"publicationDate":"2025-07-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144604925","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-03DOI: 10.1016/j.corsci.2025.113156
Chen Hua , Taihong Huang , Yantong Man , Rongfeng Zhou , Ruixiong Zhai , Chenghui Su , Yali Yang , Xuan He , Peng Song
{"title":"Nacre-inspired design: Synergistic enhancement of diffusion control and fracture toughness in gradient TBCs on TiAl Alloy","authors":"Chen Hua , Taihong Huang , Yantong Man , Rongfeng Zhou , Ruixiong Zhai , Chenghui Su , Yali Yang , Xuan He , Peng Song","doi":"10.1016/j.corsci.2025.113156","DOIUrl":"10.1016/j.corsci.2025.113156","url":null,"abstract":"<div><div>A bioinspired CoNiCrAlY-Y<sub>2</sub>O<sub>3</sub>-Cr<sub>3</sub>C<sub>2</sub>/8YSZ nacre-like gradient coating was successfully fabricated on a Ti-43.5Al-4Nb-1Mo-0.1B alloy substrate using atmospheric plasma spraying (APS). The gradient structure was achieved by regulating the dual-tube powder injection, enabling tailored composition and microstructure across the thickness. Upon cyclic oxidation at 900 °C, a dense interfacial diffusion barrier composed of in-situ formed Ti<sub>2</sub>CN and Ti<sub>2</sub>AlN phases effectively suppressed the inward diffusion of Co and Ni, thereby enhancing interfacial stability. Microstructural characterization and thermodynamic analysis revealed that Ti<sub>2</sub>CN formed preferentially at early oxidation stages, followed by the growth of Ti<sub>2</sub>AlN, jointly establishing a multilayered barrier. Mechanical evaluation, including microhardness and indentation analysis, demonstrated improved hardness compatibility and crack resistance across the interface. This study provides new insights into the design of functionally graded thermal barrier coatings (TBCs) for advanced TiAl-based components, emphasizing the synergistic optimization of diffusion control and mechanical reliability.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"255 ","pages":"Article 113156"},"PeriodicalIF":7.4,"publicationDate":"2025-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144548990","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-07-03DOI: 10.1016/j.corsci.2025.113157
Arkadiusz Żydek , Marzena Mitoraj-Królikowska , Jakub Marchewka , Arkadiusz Szewczyk , Pavel A. Korzhavyi , Marcela E. Trybula
{"title":"Atom level insight into corrosion behavior of modified aluminum in chloride solution: Reactive atomistic simulations vs experiment","authors":"Arkadiusz Żydek , Marzena Mitoraj-Królikowska , Jakub Marchewka , Arkadiusz Szewczyk , Pavel A. Korzhavyi , Marcela E. Trybula","doi":"10.1016/j.corsci.2025.113157","DOIUrl":"10.1016/j.corsci.2025.113157","url":null,"abstract":"<div><div>Atomic-level investigations of adsorption behavior of 1<em>H</em>- benzotriazole (BTAH) on Al surface are presented. Combination of reactive molecular dynamics method with experimental measurements is used for describing behavior of BTAH layer on oxide-coated Al surface upon contact with chloride-containing solution at 298 K. A thick BTAH layer formed on Al surface consists of two regions, a pseudo-monolayer at the BTAH/oxide interface and a loosely packed layer with randomly oriented BTAH molecules at the BTAH/aqueous solution interface. Physical adsorption dominates over chemisorption of BTAH to oxide-coated Al surface. Corrosion inhibition by a self-assembled BTAH layer was discovered. A protective action by the self-assembled layer was first detected by EIS data and then supported with analysis of electrochemical parameters by using equivalent electrical circuit (EEC) model to observe a strong capacitive behavior. Dissolution of BTAH layer becomes a critical factor controlling its inhibition action caused by weakening of intermolecular hydrogen bonding between BTAH molecules. Al-Cl bonds formed confirming pitting corrosion occurrence on oxide-coated Al surface. An increase in surface roughness with increasing immersion times was also observed for unmodified Al as well as for BTAH-modified Al surface.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"255 ","pages":"Article 113157"},"PeriodicalIF":7.4,"publicationDate":"2025-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144556656","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-06-30DOI: 10.1016/j.corsci.2025.113155
Song Zhang , Pei Zhou , Yun Li , Yujie Qiang , Zhenzhen Feng , Jian Peng
{"title":"Enhancing mechanical and anti-corrosion properties of waterborne epoxy coatings with (+)-catechin and tea polyphenol copolymerized nanosheets","authors":"Song Zhang , Pei Zhou , Yun Li , Yujie Qiang , Zhenzhen Feng , Jian Peng","doi":"10.1016/j.corsci.2025.113155","DOIUrl":"10.1016/j.corsci.2025.113155","url":null,"abstract":"<div><div>Mild steels are essential in marine engineering, but their susceptibility to electrochemical corrosion in high-salt, high-humidity environments poses significant challenges. With the functional fillers addressing hydrophilic nature and enhancing barrier integrity, waterborne epoxy (WEP) coatings have emerged as a promising solution. Tea polyphenols (TPs) and (+)-catechins as bio-derived fillers offer unique advantages, including antioxidative properties, excellent compatibility with epoxy resins, and alignment with circular economy principles. However, their particulate monomers fail to establish durable barriers due to discontinuous passivation layers and weak resin interactions. Herein, we design two-dimensional copolymerized nanosheets (CTPNS) derived from TPs and (+)-catechins <em>via</em> Mn(II)-catalyzed oxidative polymerization to optimize their application capability. The optimized CTPNS<sub>0.5</sub>/WEP composite coating demonstrated exceptional anti-corrosion performance, retaining a low-frequency impedance modulus of 2.25 × 10<sup>10</sup> Ω·cm<sup>2</sup> after 70 days of immersion in NaCl solution, which is four orders of magnitude higher than pure WEP. Remarkably, mechanical performances are simultaneously elevated, outperforming conventional biocomposites. Mechanistic studies reveal a dual protection mechanism: CTPNS forms self-passivating Fe-O coordination layers on substrates, while its aligned nanosheet structure prolongs the diffusion pathways of corrosive species, collectively ensuring durable barrier performance. By pioneering bio-derived 2D nanosheets as dual-functional additives, this work establishes an eco-conscious paradigm for anti-corrosion coatings, paving the way for the use of renewable biomaterials in anti-corrosion technologies.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"255 ","pages":"Article 113155"},"PeriodicalIF":7.4,"publicationDate":"2025-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144571809","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}