ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0028
Micah R Hernandez
{"title":"Problems and Methods of Board Level Reliability: Mechanical Shock Testing","authors":"Micah R Hernandez","doi":"10.31399/asm.cp.istfa2023p0028","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0028","url":null,"abstract":"Abstract Board level semiconductor reliability testing (BLTT) is a crucial step in the product development life cycle of modern electronics. While the primary focus of semiconductor reliability historically has been to understand the robustness of the solder joint, there are other aspects of the semiconductor package which are also susceptible to failure after the product has been assembled. Despite its overwhelming importance, there is no one centralized resource outlining best practices for conducting BLRT across industries. Fortunately, industry standards do exist. Among them are outlines for conducting tests including temperature cycling, mechanical shock, humidity dwell among others. In this work we present a case study exploring some of the unique challenges and methods associated with conducting BLRT using mechanical shock testing. Namely, we discuss the practical challenges of conducting these tests in the presence of a constant noise source and performing die level failure analysis on components suffering from warpage while back side films (BSFs) are applied as a protective coating on the package.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353339","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Complete Compressed Sensing System For Scanning Probe Microscopy","authors":"E.L. Principe, K.M. Scammon, B.W. Kempshall, J.J. Hagen","doi":"10.31399/asm.cp.istfa2023p0399","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0399","url":null,"abstract":"Abstract An approach to overcome barriers to practical Compressed Sensing (CS) implementation in serial scanning electron microscopes (SEM) or scanning transmission electron microscopes (STEM) is presented which integrates scan generator hardware specifically developed for CS, a novel and generalized CS sparse sampling strategy, and an ultra-fast reconstruction method, to form a complete CS system for 2D or 3D scanning probe microscopy. The system is capable of producing a wide variety of highly random sparse sampling scan patterns with any fractional degree of sparsity from 0- 99.9% while not requiring fast beam blanking. Reconstructing a 2kx2k or 4kx4k image requires ~150-300ms. The ultra-fast reconstruction means it is possible to view a dynamic reduced raster reconstructed image based upon a fractional real-time dose. This CS platform provides a framework to explore a rich environment of use cases in CS electron microscopy that benefit from the combination of faster acquisition and reduced probe interaction.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353340","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0411
Louise Dumas, Guillaume Bascoul, Christina Villeneuve-Faure, François Marc, Hélène Fremont, Christophe Guerin
{"title":"Nanoprobing on an MRAM Cell, Following a Backside Opening, to Extract Logical Data","authors":"Louise Dumas, Guillaume Bascoul, Christina Villeneuve-Faure, François Marc, Hélène Fremont, Christophe Guerin","doi":"10.31399/asm.cp.istfa2023p0411","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0411","url":null,"abstract":"Abstract The direct measurement of the memory state (i.e. bit at “0” or at “1”) on single magnetic tunnel junction (MTJ) in a commercial magnetic random access memory (MRAM) remains challenging. In this paper, we propose a probing approach to investigate the MTJ resistance and by this way determine the memory state. To reach this goal, the MRAM device needs to be prepared to create an electrical access to both sides of the MTJs. The suitable methodology consists in a backside preparation routine that creates a bevel allowing us to access the bottom side of the MTJs through vias and the top side to the bitlines. After that, two approaches are discussed to establish the electrical connection. First described is the nanoprobing technique where the electrical connection is created by two nanometric tips positioned in contact on vias and bitlines thanks to a scanning electron microscope. It is then possible to collect the current flowing through the MTJs and to evaluate the resistance. A resistance around 12 kΩ and 14 kΩ were determined for “0” and “1” bits respectively, which is in agreement with literature. Secondly, these measurements will be compared to those resulting from a near-field probing experiment done in a conductive mode. A resistance around 19 kΩ and 24 kΩ were determined for “0” and “1” bits respectively. The use of both methods allows for a cross-reference between the resistance values and a discussion on the advantages and drawbacks of both probing techniques.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353345","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0168
Keith A. Serrels, Kris Dickson, Clifford Howard, Jose Garcia, Eric Foote, Gary Clark, Ben Gonzalez, Chinemerem Nwokolo
{"title":"On Demand Bit-Level SRAM Validation using CW 785nm Laser-Induced Fault Analysis (LIFA)","authors":"Keith A. Serrels, Kris Dickson, Clifford Howard, Jose Garcia, Eric Foote, Gary Clark, Ben Gonzalez, Chinemerem Nwokolo","doi":"10.31399/asm.cp.istfa2023p0168","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0168","url":null,"abstract":"Abstract We present the first experimental demonstration of on demand bit-level Static Random Access Memory (SRAM) validation and isolation through the exploitation of a continuous wave (CW) 785nm Laser-Induced Fault Analysis (LIFA) system. Through careful test pattern edits and the observation of a simple pass/fail flag, the ability to spatially map the physical location of pre-selected bits in 40nm, 16nm, and 5nm SRAM arrays using correlation units is confirmed. This work demonstrates a novel and highly-efficient methodology for rapid bit-level logical-to-physical identification. It also improves localization efficacy over conventional bitmap validation best-known methods (BKM) which typically rely on post-fail Photo-Emission Microscopy (PEM) and/or Soft Defect Localization / Laser-Assisted Device Alteration (LADA) performed on an actual fail unit. This new technique re-defines the state-of-the-art in SRAM bitmap validation and localization and offers a pathway to significantly improve cycle time for both product bitmap qualification and subsequent root cause identification.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353485","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0194
Jisung Cheon, Yangsun Park, Minsik Kim, Hyerim Yoo, Eunyeong Oh, Sungho Lee
{"title":"In-Situ TEM Observation of Tungsten Migration at Elevated Temperatures","authors":"Jisung Cheon, Yangsun Park, Minsik Kim, Hyerim Yoo, Eunyeong Oh, Sungho Lee","doi":"10.31399/asm.cp.istfa2023p0194","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0194","url":null,"abstract":"Abstract The growing demand for flash memory in the artificial intelligence and big data industries has driven the development of Negative AND (NAND) gates. To increase yield and cost competitiveness, NAND has evolved to stack gates vertically, resulting in vertical NAND (VNAND) technology. However, this advancement has led to challenges, such as high aspect ratio-related difficulties and word line (WL) metal Tungsten (W) substitution process defects. In this study, we investigated Voltage Blocking Oxide Barrier (VBB) defects in VNAND cells under high-temperature conditions using in-situ heating TEM. By artificially creating VBB defect environments within VNAND cells and analyzing structural and chemical changes, we identified VBB defects expression phenomenon caused by residual HF(g) in metal voids during post-metal replacement processes. Our findings offer insights into defect-inducing heat treatment conditions affecting VBB in VNAND devices and propose directions for next-generation NAND flash processes.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353487","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0045
Christopher S. Mahinay, Christian Reyes, Ricardo Calanog, Raymond Mendaros
{"title":"Intricacies in the Failure Analysis of Integrated Capacitors","authors":"Christopher S. Mahinay, Christian Reyes, Ricardo Calanog, Raymond Mendaros","doi":"10.31399/asm.cp.istfa2023p0045","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0045","url":null,"abstract":"Abstract Integrated capacitors use metal plates such as in Metal-Insulator-Metal (MIM) and Metal-Oxide-Metal (MOM) capacitors while Polysilicon and Silicon (Si) substrate for metal-oxide-semiconductor (MOS) capacitors. Three major challenges and solutions were discussed in this technical paper. First, the failure site localization of a subtle defect in the capacitor plates. To determine the specific location of the defect site, Electron Beam Induced Current (EBIC) analysis was performed while the part was biased using a nano-probe set-up under Scanning Electron Microscopy (SEM) environment. Second, Failure Mechanism contentions between Electrically Induced Physical Damage (EIPD) or Fabrication process defect particularly, for damage site that is not at the edge of the capacitor and without obvious manifestations of Fabrication process anomalies such as bulging, void, unetched material or shifts in the planarity of the die layers. To further understand the defect site, Scanning Transmission Electron Microscopy (STEM) coupled with Energy-Dispersive X-ray Spectroscopy (EDS) were utilized to obtain high magnification imaging and elemental area mapping. Third, misled conclusion to be an EIPD site manifested by burnt and reflowed metallization. The EIPD site was only a secondary effect of a capacitor dielectric breakdown. This has been uncovered after understanding the circuit connectivity, inspections of the capacitors connected to the EIPD site, fault isolation and further physical failure analysis were performed. As results of the Failure Analysis (FA), Customer and Analog Devices Incorporated (ADI) manufacturing hold lots were accurately dispositioned and related corrective actions were precisely identified and implemented.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353489","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0001
James De La Torre, Don Kent, David Pivin, Eric St Pierre
{"title":"Dimensionality Reduction and Clustering by Yield Signatures to Identify Candidates for Failure Analysis","authors":"James De La Torre, Don Kent, David Pivin, Eric St Pierre","doi":"10.31399/asm.cp.istfa2023p0001","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0001","url":null,"abstract":"Abstract The job of yield and failure analysis (YA and FA) engineers is to identify the root cause of low-yielding wafers. While physical FA is the most definitive method for determining root cause, resource limitations require YA engineers to search for root cause by identifying other wafers with similar yield signatures. The immense number of yield parameters, or features, collected in modern semiconductor processes makes this a difficult task. This paper presents a workflow employing multiple AI techniques to separate groups of wafers by their distinct yield signatures and determine the parameters most important to defining each group. This aids in the disposition of new low-yield wafers, maximizes the learning from previously collected FA wafers, and allows FA resources to be allocated more effectively, prioritizing them for the highest-impact, unknown fail modes.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353494","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0459
Melanie Cajita, Renald Dechino, Marionne Javien, Nico Deus Villafranca
{"title":"Finite Element Analysis (FEA) and Fractography : Complementary Methods in Understanding the Factors Resulting to Hairline Die Crack on Chip-On-Lead (COL) Devices","authors":"Melanie Cajita, Renald Dechino, Marionne Javien, Nico Deus Villafranca","doi":"10.31399/asm.cp.istfa2023p0459","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0459","url":null,"abstract":"Abstract Several failures in Chip-On-Lead (COL) package from the customer were returned for Failure Analysis (FA). Containment activities were able to find similar failures. The connectivity of the silicon die to the leads uses gold wire. The die is in live bug position with respect to the package and is being held in place using non-conductive die attach epoxy. The identification of the Failure Mechanism (FMECH) utilized analysis flow involving non-destructive and destructive FA techniques. A hairline crack was found on the die between the two (2) corner pins. Based on lot history reviews, hairline die crack had a very low detectability at electrical test. Further collaboration with the process owners showed the need to identify the crack initiation, propagation and the factors that could result to this FMECH. Analysis of fracture or fractography was utilized in identifying the crack initiation point and propagation. Due to low detectability, identifying the factors resulting to die crack would require several evaluations and process mappings. Finite element analysis (FEA) was utilized to create models and simulation to identify factors that would result to highly stressed area identified through fractography. These additional data for the hairline crack were vital on the identification of root cause and formulation of corrective/preventive actions.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136353500","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023p0151
Zhigang Song, Franco Stellari, Phong Tran
{"title":"Photon Emission Intensity Analysis for Leakage Source Identification","authors":"Zhigang Song, Franco Stellari, Phong Tran","doi":"10.31399/asm.cp.istfa2023p0151","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023p0151","url":null,"abstract":"Abstract Photon Emission Microscopy (PEM) is a popular technique for microelectronics failure analysis by detecting the photon emission from a defective circuit, when a failing device is electrically exercised at certain voltage. The photon emission contains physical location information, photon emission spectral information and photon emission intensity information. People often use the physical location information to localize a defective circuit and guide the follow-up physical failure analysis to find the defects. However, this procedure does not always work. Sometimes, it shows no defect found (NDF). In this paper, we propose a new computer vision-based analysis of the photon emission intensity for identifying the root cause of the excessively high IDDQ at elevated Vdds. The procedure includes collecting photon emissions at different Vdds and a follow-up photon emission intensity analysis with computer vision techniques. The procedure was applied on a case of microprocessor chip. After analyzing the dependencies of photon emission intensity on Vdd for 4 types of circuits, it was concluded that the SRAM circuit leakage is the root cause of the excessively high IDDQ at elevated Vdd.","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136352363","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ProceedingsPub Date : 2023-11-12DOI: 10.31399/asm.cp.istfa2023tpu1
Victor K.F. Chia
{"title":"Metrologies to Monitor Contamination Fallout in the Cleanroom","authors":"Victor K.F. Chia","doi":"10.31399/asm.cp.istfa2023tpu1","DOIUrl":"https://doi.org/10.31399/asm.cp.istfa2023tpu1","url":null,"abstract":"Abstract Presentation slides for the ISTFA 2023 Tutorial session “Metrologies to Monitor Contamination Fallout in the Cleanroom.”","PeriodicalId":20443,"journal":{"name":"Proceedings","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136352528","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}