Welding in the World最新文献

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Hydrogen diffusion in thick-walled S690 saw joints: part 1—experimental determination of microstructure-dependent diffusion coefficients 氢在厚壁S690锯接头中的扩散:第1部分-微观结构相关扩散系数的实验测定
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-23 DOI: 10.1007/s40194-026-02400-7
Denis Czeskleba, Michael Rhode, Karsten Wandtke, Muhammad Dary Irfan, Thomas Kannengiesser
{"title":"Hydrogen diffusion in thick-walled S690 saw joints: part 1—experimental determination of microstructure-dependent diffusion coefficients","authors":"Denis Czeskleba,&nbsp;Michael Rhode,&nbsp;Karsten Wandtke,&nbsp;Muhammad Dary Irfan,&nbsp;Thomas Kannengiesser","doi":"10.1007/s40194-026-02400-7","DOIUrl":"10.1007/s40194-026-02400-7","url":null,"abstract":"<div><p>High-strength low-alloyed steel S690 is widely used in heavy-duty applications, such as structural components, mobile cranes, and industrial plant construction, owing to their high strength and weldability. However, thick-plate submerged arc welding (SAW) can introduce elevated hydrogen levels and residual stresses that promote time-delayed hydrogen-assisted cold cracking (HACC). Accurate, microstructure-specific diffusion data are scarce, limiting predictive HACC assessments. This study presents an experimental determination of hydrogen diffusion coefficients (<i>D</i><sub>H</sub>) in two S690 variants: thermomechanically rolled (S690MC) and quenched and tempered (S690Q). Multi-layer SAW welds were produced from 30-mm-thick plate material at three heat input levels, and diffusion membranes were extracted from weld metal (WM), heat-affected zone (HAZ), and base material (BM). Hydrogen permeation tests, conducted in accordance with DIN En ISO 17081, yielded flux curves normalized in time from which <i>D</i><sub>H</sub> was derived using the inflection-point method. At room temperature, <i>D</i><sub>H</sub> values ranged from 6 × 10<sup>−5</sup> mm<sup>2</sup>/s to 9 × 10<sup>−5</sup> mm<sup>2</sup>/s across all regions and heat inputs, with no significant difference between S690MC and S690Q. Weld metal exhibited marginally lower <i>D</i><sub>H</sub>, attributed to enhanced hydrogen trapping, while base material measurements showed greater variability. These microstructure-resolved diffusion coefficients add quantitative data for modern S690 SAW welds and provide internally consistent input parameters for the numerical simulations presented in part 2. The results support improved parameterization for subsequent assessments of HACC risk through the optimization of welding parameters.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 11","pages":"5353 - 5367"},"PeriodicalIF":3.1,"publicationDate":"2026-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s40194-026-02400-7.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149189798","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The full-life corrosion fatigue crack propagation life of 18Ni (250) angled welded joints based on equivalent initial flaw size 基于等效初始缺陷尺寸的18Ni(250)斜角焊接接头腐蚀疲劳裂纹扩展寿命
IF 2.5 4区 材料科学
Welding in the World Pub Date : 2026-02-23 DOI: 10.1007/s40194-026-02389-z
Yongmei Zhu, Mingjiang Fang, Guanjie Xv, Haijun Wang
{"title":"The full-life corrosion fatigue crack propagation life of 18Ni (250) angled welded joints based on equivalent initial flaw size","authors":"Yongmei Zhu,&nbsp;Mingjiang Fang,&nbsp;Guanjie Xv,&nbsp;Haijun Wang","doi":"10.1007/s40194-026-02389-z","DOIUrl":"10.1007/s40194-026-02389-z","url":null,"abstract":"<div><p>Deep-sea equipment operates in harsh marine environments for extended periods, where the fatigue crack propagation in welded structures under corrosion significantly affects structural safety and service life. Due to the unique nature of corrosion fatigue damage, the process of pit formation, development, and small crack propagation is transferred to long crack life based on the equivalent initial flaw size (EIFS) theory. This work focuses on 18Ni (250) angled welded steel plates to investigate the full-life corrosion fatigue crack propagation life at the weld. Firstly, six 18Ni (250) angled welded joint specimens were prepared, consisting of four normal specimens and two pre-cracked specimens, and then subjected to corrosion fatigue testing. Secondly, the full fatigue life of the specimens was calculated based on experimental data of pre-cracked specimens through a joint simulation of ABAQUS-FRANC3D. A full-life corrosion fatigue crack propagation rate model based on EIFS was established, resulting in the derivation of a corrosion fatigue life prediction formula. Finally, the predicted results were compared with the experimental results to validate the accuracy of the prediction formula. This study provides a reference for fatigue damage prediction and safety operation assessment of deep-sea welded equipment.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 5","pages":"1991 - 2004"},"PeriodicalIF":2.5,"publicationDate":"2026-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147727645","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Beyond data scarcity: achieving cross-wire generalization in single-pass gas metal arc welding through inter-material feature transfer learning 超越数据稀缺:通过材料间特征迁移学习实现单道气体金属弧焊的跨线泛化
IF 2.5 4区 材料科学
Welding in the World Pub Date : 2026-02-21 DOI: 10.1007/s40194-026-02354-w
Wenguang Luo, Yaonan He, Zixuan Wen, Zidong Lin, Xinghua Yu
{"title":"Beyond data scarcity: achieving cross-wire generalization in single-pass gas metal arc welding through inter-material feature transfer learning","authors":"Wenguang Luo,&nbsp;Yaonan He,&nbsp;Zixuan Wen,&nbsp;Zidong Lin,&nbsp;Xinghua Yu","doi":"10.1007/s40194-026-02354-w","DOIUrl":"10.1007/s40194-026-02354-w","url":null,"abstract":"<div><p>A Random Forest model is developed to predict single-pass GMAW bead width and height from current, voltage, travel speed, derived heat input/polynomial terms, and filler-wire chemistry using a database compiled from published cross-sections. Trained on four steel wires, the model achieves <i>R</i><sup>2</sup> = 0.97 for both targets. With only four ER70S-6 samples added, the transferred model reaches <i>R</i><sup>2</sup> = 0.98 (width) and 0.96 (height) without degrading accuracy on the original wires; the maximum absolute error is 1.21 mm. Against a Box–Behnken response-surface model built from 17 experiments, the proposed approach delivers comparable or lower errors with far fewer new tests. Interpretability analyses (feature importance, decision paths, PCA/t-SNE, and cosine similarity) highlight heat input as the dominant driver and explain the cross-wire generalization.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 4","pages":"1343 - 1359"},"PeriodicalIF":2.5,"publicationDate":"2026-02-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147560500","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of microstructure on the machinability and surface integrity of additively manufactured iron aluminides 微观组织对增材制造铁铝化物可加工性和表面完整性的影响
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-21 DOI: 10.1007/s40194-026-02382-6
J. Witte, K. Treutler, D. Schroepfer, T. Kannengiesser, V. Wesling
{"title":"Influence of microstructure on the machinability and surface integrity of additively manufactured iron aluminides","authors":"J. Witte,&nbsp;K. Treutler,&nbsp;D. Schroepfer,&nbsp;T. Kannengiesser,&nbsp;V. Wesling","doi":"10.1007/s40194-026-02382-6","DOIUrl":"10.1007/s40194-026-02382-6","url":null,"abstract":"<div><p>The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g., milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible, and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 11","pages":"5317 - 5329"},"PeriodicalIF":3.1,"publicationDate":"2026-02-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s40194-026-02382-6.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149190015","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental-numerical insights into heat-affected zone failure of welded aluminum alloys 焊接铝合金热影响区破坏的实验-数值分析
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-21 DOI: 10.1007/s40194-026-02394-2
Shahriar Afkhami, Amir Khodabakhshi, Juho Havia, Sami Kinnunen, Kalle Lipiäinen, Zuheir Barsoum, Tuomas Skriko
{"title":"Experimental-numerical insights into heat-affected zone failure of welded aluminum alloys","authors":"Shahriar Afkhami,&nbsp;Amir Khodabakhshi,&nbsp;Juho Havia,&nbsp;Sami Kinnunen,&nbsp;Kalle Lipiäinen,&nbsp;Zuheir Barsoum,&nbsp;Tuomas Skriko","doi":"10.1007/s40194-026-02394-2","DOIUrl":"10.1007/s40194-026-02394-2","url":null,"abstract":"<div><p>This research elucidates the failure mechanisms of the heat-affected zone in welded aluminum alloys. Heat-affected zone softening, which leads to localized loss of strength and hardness, is a significant issue in welded aluminum components. This issue prevents the welded components from achieving their full load capacity, leading to premature failure in their heat-affected zone, despite acceptable weld quality. Accordingly, this study investigates the failure mechanisms of the heat-affected zone in non-heat-treatable 5754-H22 and heat-treatable 6082-T6 aluminum alloys. Samples are welded with different welding processes and heat inputs to clarify the influence of the welding procedure on the failure mechanism. Microstructural analyses, simulated thermal gradients using finite element, CALPHAD, and strength analytical approaches were employed to investigate the softening phenomenon. According to the results, the softening in the non-heat-treatable base metal was mainly due to dislocation recovery, while precipitation coarsening caused softening in the heat-treatable base metal. Tensile tests conducted in conjunction with digital image correlation revealed that the mechanical behavior of the welded joints followed that of their softened heat-affected zone. Furthermore, hardness-strength and stress-plastic strain empirical models were capable of predicting the deformation behavior of softened heat-affected zones, and thus, welded aluminum structures. However, the model parameters need to be adjusted for each specific base metal. Finally, autogenous laser welding showed reduced softening. However, it led to undercut defects and premature failure due to the absence of filler material, suggesting that using filler material in laser welding could be a viable solution to reduce softening in aluminum alloys.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 11","pages":"5331 - 5351"},"PeriodicalIF":3.1,"publicationDate":"2026-02-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s40194-026-02394-2.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149190014","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of post-heat treatment conditions on the fatigue life of T-type plate fillet welds 热处理后条件对t型钢板角焊缝疲劳寿命的影响
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-20 DOI: 10.1007/s40194-026-02369-3
Nizam Khan Sazid, Kyong-Ho Chang, Mikihito Hirohata
{"title":"Influence of post-heat treatment conditions on the fatigue life of T-type plate fillet welds","authors":"Nizam Khan Sazid,&nbsp;Kyong-Ho Chang,&nbsp;Mikihito Hirohata","doi":"10.1007/s40194-026-02369-3","DOIUrl":"10.1007/s40194-026-02369-3","url":null,"abstract":"<div><p>Improving the fatigue life of welded steel structures remains a critical topic in structural engineering. Numerous studies have shown that residual stress and welding-induced deformation significantly influence fatigue performance. Post-weld heat treatment (PWHT) is widely employed to relieve residual stress; however, its effectiveness varies depending on the treatment temperature and method. Moreover, while PWHT can reduce residual stress, it may also increase or decrease welding deformation depending on the applied process, thereby affecting fatigue life. In this study, fatigue finite element (FE) analyses were conducted to evaluate the heating temperature and optimal positions of post-weld heat treatment (PWHT) to enhance the fatigue life of T-type plate fillet welds. Fillet welding was applied to a T-shaped steel specimen to reproduce welding-induced residual stress and deformation. The study investigated how the reduction in residual stress by post-weld heat treatment (PWHT), along with the accompanying welding deformation, affects fatigue life. A three-stage FE simulation was performed: (1) 3D non-steady heat conduction FE analysis to reproduce the post-heat treatment temperature, (2) 3D thermo-elasto-plastic FE analysis to assess the reduction in residual stress and changes in deformation, and (3) 3D fatigue analysis to investigate the resulting effects on fatigue life. The findings provide insight into optimizing PWHT parameters for improving the fatigue performance of welded steel structures.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 11","pages":"5297 - 5315"},"PeriodicalIF":3.1,"publicationDate":"2026-02-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149189642","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
On the precipitation of secondary phases in duplex stainless steels and welds 双相不锈钢及焊缝中二次相析出的研究
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-18 DOI: 10.1007/s40194-026-02365-7
Sten Wessman, Elin M. Westin, Staffan Hertzman
{"title":"On the precipitation of secondary phases in duplex stainless steels and welds","authors":"Sten Wessman,&nbsp;Elin M. Westin,&nbsp;Staffan Hertzman","doi":"10.1007/s40194-026-02365-7","DOIUrl":"10.1007/s40194-026-02365-7","url":null,"abstract":"<div><p>Duplex stainless steels (DSSs), containing roughly equal amounts of ferrite and austenite, offer an attractive combination of high strength and good corrosion resistance. These alloys exhibit good resistance to localized corrosion including stress corrosion cracking. This study builds on previous work using computational thermodynamics to investigate the precipitation of secondary phases in DSSs. The focus lies on austenite and the detrimental sigma phase and nitrides; phases critical for corrosion resistance and mechanical properties. Simulations were carried out for the duplex grades LDX 2101, 2304, 2205 and 2507, covering lean to super duplex compositions, as well as a 2509 filler to examine the influence of slightly increased nickel content on austenite formation. Reduced nitrogen levels were also studied to capture the effect of nitrogen loss during processing and welding. Austenite formation was assessed through a new approach, defining critical transformation boundaries based on a 30 vol.-% austenite threshold, relevant for weld metal performance. Nitrogen content, cooling rate, and cell size were found to significantly affect the transformation ferrite to austenite. Nitrogen loss, as can occur during welding, delayed austenite formation and shifted phase stability, especially in lower-alloyed DSSs. The onset of Cr<sub>2</sub>N nitride precipitation was closely tied to insufficient austenite formation, with the critical austenite fraction varying by alloy composition and cell size. Sigma phase simulations based on realistic ferrite composition profiles revealed that both nitrogen content and microstructure refinement accelerate formation. A model extension allowed concurrent simulation of Cr<sub>2</sub>N precipitation during austenite growth, improving insight into the competitive phase evolution.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 11","pages":"5279 - 5296"},"PeriodicalIF":3.1,"publicationDate":"2026-02-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s40194-026-02365-7.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149189710","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Numerical simulation and research on organizational properties of explosion welding of Ni/T2 copper/304 stainless steel trimetallic plate Ni/T2铜/304不锈钢三金属板爆炸焊接组织性能的数值模拟与研究
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-15 DOI: 10.1007/s40194-026-02380-8
Ran Zhuo, Xinghua Xie, Can Wang
{"title":"Numerical simulation and research on organizational properties of explosion welding of Ni/T2 copper/304 stainless steel trimetallic plate","authors":"Ran Zhuo,&nbsp;Xinghua Xie,&nbsp;Can Wang","doi":"10.1007/s40194-026-02380-8","DOIUrl":"10.1007/s40194-026-02380-8","url":null,"abstract":"<div><p>Nickel/steel alloy composites are extensively utilized in industrial applications due to their exceptional performance. The Ni/T2 copper/304 stainless steel composite plate was successfully fabricated using explosive welding technology. The high-velocity oblique impact welding process was numerically simulated with the smoothed particle hydrodynamics (SPH) method. Microstructural characteristics of the composite plates were analyzed using SEM, EDS, and EBSD techniques, while mechanical properties were evaluated through tensile tests and microhardness measurements. The results revealed that both bonding interfaces of the composite plates displayed characteristic wavy bonding patterns without visible defects, aligning with the findings from numerical simulations. Interface density variations facilitated elemental diffusion. Intense plastic deformation during the adiabatic welding process influenced grain recrystallization, leading to the formation of fine grains with diverse orientations at the bonding interface. The tri-metal composite plates demonstrated exceptional mechanical properties, achieving a tensile strength of 668 MPa and an elongation at fracture of 44%.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 11","pages":"5259 - 5278"},"PeriodicalIF":3.1,"publicationDate":"2026-02-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149189189","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of post-weld treatments on fatigue strength of 5083 aluminum transverse attachment joints 焊后处理对5083铝横向连接接头疲劳强度的影响
IF 2.5 4区 材料科学
Welding in the World Pub Date : 2026-02-13 DOI: 10.1007/s40194-026-02383-5
Juho Havia, Kalle Lipiäinen, Antti Ahola, Tuomas Skriko
{"title":"Effect of post-weld treatments on fatigue strength of 5083 aluminum transverse attachment joints","authors":"Juho Havia,&nbsp;Kalle Lipiäinen,&nbsp;Antti Ahola,&nbsp;Tuomas Skriko","doi":"10.1007/s40194-026-02383-5","DOIUrl":"10.1007/s40194-026-02383-5","url":null,"abstract":"<div><p>The fatigue of welded joints is a key design criterion in cyclically loaded aluminum structures. Post-weld treatments (PWTs) can be applied to overcome this issue by providing enhanced fatigue capacity in welded joints. Different PWT techniques and design recommendations are well covered for welded steel materials, while welded aluminum joints have received much less attention. This study investigates the applicability and fatigue enhancement of various PWTs in welded 5083-H111 joints in fillet-welded double-sided transverse stiffeners. Constant amplitude loading fatigue tests with the applied stress ratio of <i>R</i> = 0.1 were carried out for post-weld-treated transverse attachment joints. PWTs included residual stress modification techniques, covering high-frequency mechanical impact (HFMI) treatment (with two different process parameters) and shot peening, as well as weld geometry improvement techniques, including weld toe burr grinding and TIG dressing. The fatigue test results were compared to the as-welded reference group. The residual stresses and local weld geometries were measured from specimen series. HFMI treatment with recommended process parameters for steel joints improved fatigue capacity by a factor of 1.3, while lower intensity HFMI treatment provided a significantly higher enhancement with a factor of 2.4. TIG dressing had similar performance to low-intensity HFMI, while shot peening and weld toe burr grinding had slightly poorer performance with improvement factors of 2.2 and 2.0, respectively. The results of this study indicate the high potential of PWTs to enhance the fatigue strength of welded aluminum structures.</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 5","pages":"1971 - 1989"},"PeriodicalIF":2.5,"publicationDate":"2026-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s40194-026-02383-5.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147727392","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of epoxy adhesive on the weldability and mechanical behavior of 22MnB5 in weld bonding 环氧胶粘剂对22MnB5焊接性能和力学性能的影响
IF 3.1 4区 材料科学
Welding in the World Pub Date : 2026-02-13 DOI: 10.1007/s40194-025-02323-9
Henry Leon-Henao, Nicholas Avedissian, Antonio J. Ramirez
{"title":"Influence of epoxy adhesive on the weldability and mechanical behavior of 22MnB5 in weld bonding","authors":"Henry Leon-Henao,&nbsp;Nicholas Avedissian,&nbsp;Antonio J. Ramirez","doi":"10.1007/s40194-025-02323-9","DOIUrl":"10.1007/s40194-025-02323-9","url":null,"abstract":"<div><p>Weld bonding is a hybrid joining technique that integrates structural adhesive bonding with resistance spot welding, combining the benefits of both chemical adhesion and metallurgical fusion. This study presents a comprehensive experimental and numerical framework for analyzing the weld bonding process in 1.5-mm-thick 22MnB5 steel sheets. A primary focus is placed on the rheological behavior and thermal degradation of the epoxy adhesive during squeeze-out, which was characterized experimentally and implemented into a finite element model using Simufact Forming. The model accurately captures the adhesive flow, weld nugget formation, surface indentation, and hardness evolution by coupling temperature-dependent material properties with phase transformation kinetics. Experimental validation confirms the simulation’s ability to predict nugget size (within 0.3 mm accuracy), adhesive spreading, and joint performance under lap shear and cross tension loading. Weld-bonded joints demonstrated enhanced mechanical performance compared to adhesive bonding and resistance spot welding alone, owing to increased nugget size and improved energy absorption. The integrated modeling strategy offers a robust predictive tool for optimizing hybrid joining processes in automotive and structural applications involving ultra-high-strength steels (UHSS).</p></div>","PeriodicalId":809,"journal":{"name":"Welding in the World","volume":"70 7","pages":"2941 - 2954"},"PeriodicalIF":3.1,"publicationDate":"2026-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s40194-025-02323-9.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148261643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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