Additive manufacturing letters最新文献_第3页

On the role of the preheat temperature in electron-beam powder bed fusion processed IN718 论预热温度在电子束粉末床熔融处理 IN718 中的作用

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-31 DOI: 10.1016/j.addlet.2024.100238

Nana Kwabena Adomako , Michael Haines , Nima Haghdadi , Sophie Primig

{"title":"On the role of the preheat temperature in electron-beam powder bed fusion processed IN718","authors":"Nana Kwabena Adomako , Michael Haines , Nima Haghdadi , Sophie Primig","doi":"10.1016/j.addlet.2024.100238","DOIUrl":"10.1016/j.addlet.2024.100238","url":null,"abstract":"<div><p>Process parameters optimization in additive manufacturing (AM) is usually required to unlock superior properties, and this is often facilitated by modeling. In electron beam powder bed fusion (E-PBF), the preheat temperature is an important parameter to be optimized as it significantly influences the microstructure and properties. Here we compare the effect of two preheat temperatures (1000 and 950°C, above and below δ-phase solvus temperature) on the microstructural evolution of E-PBF IN718 Ni-based superalloy. Using thermal and thermo-kinetic modeling, we predict microstructural changes and compare them with experimental findings. A decrease of only 50°C in the preheat temperature has a low impact on the solidification microstructure with a slight reduction in columnar grain width. In the solid-state, higher preheating causes intergranular δ-phase precipitation, contributing to a higher γ\" precipitation potential, formation of co-precipitates, and higher hardness. The lower preheat temperature induces intergranular and intragranular δ-phase precipitation, reducing the γ\" precipitation potential and hardness. The chemical composition of γ' and γ\" is largely unaffected by the preheat temperature variation. These insights underscore the importance of preheat temperature optimization in microstructure design and property control during E-PBF.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"11 ","pages":"Article 100238"},"PeriodicalIF":4.2,"publicationDate":"2024-08-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S277236902400046X/pdfft?md5=477e53db60389c1888ac301d3dfb2fff&pid=1-s2.0-S277236902400046X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142129481","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Additive manufacturing of novel aluminium matrix composites with enhanced strength and processability via boron nitride functionalization 通过氮化硼功能化快速制造具有更高强度和加工性能的新型铝基复合材料

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-30 DOI: 10.1016/j.addlet.2024.100237

Giuseppe Del Guercio , Federico Bosio , Chinmay Phutela , Stuart Robertson , Nesma T. Aboulkhair

{"title":"Additive manufacturing of novel aluminium matrix composites with enhanced strength and processability via boron nitride functionalization","authors":"Giuseppe Del Guercio , Federico Bosio , Chinmay Phutela , Stuart Robertson , Nesma T. Aboulkhair","doi":"10.1016/j.addlet.2024.100237","DOIUrl":"10.1016/j.addlet.2024.100237","url":null,"abstract":"<div><p>The present work systematically investigates the effects of BN nanopowder functionalization on the processability, microstructure and tensile response of the custom Powder Bed Fusion Laser Beam (PBF-LB) Al alloy ‘AMALLOY3D’. The results show that a minor addition of BN (0.3 % by weight) not only produces near fully dense parts (99.91 %), but is also paired with improved flowability, enhancing the overall processability. Electron backscatter diffraction (EBSD) analysis revealed the transformation to a fully equiaxed grain structure in the BN-functionalized material, resulting in a 40 % increase in yield strength. Energy dispersive spectroscopy using a scanning transmission electron microscope (STEM-EDS) was employed to reveal the intricate secondary phases’ arrangements. These observations coupled with the help of the CALPHAD approach led to the reconstruction of the solidification history of AMALLOY3D and the BN-functionalized material. The present study unravels the complex dynamics leading to the columnar-to-equiaxed transition in BN-reinforced AMCs, proving that such unique microstructures and exceptional tensile properties can be achieved without compromising PBF-LB processability.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"11 ","pages":"Article 100237"},"PeriodicalIF":4.2,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772369024000458/pdfft?md5=5417a120a2449cbec0b7c665db6ad06b&pid=1-s2.0-S2772369024000458-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142129482","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Anomalous temperature-dependent strength of copper alloy manufactured by laser-beam powder bed fusion 用激光束粉末床熔合技术制造的铜合金强度随温度变化的异常现象

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-24 DOI: 10.1016/j.addlet.2024.100236

Dasom Kim , Naoki Takata , Junji Umeda , Toshihiko Shimizu , Makoto Kobashi

{"title":"Anomalous temperature-dependent strength of copper alloy manufactured by laser-beam powder bed fusion","authors":"Dasom Kim , Naoki Takata , Junji Umeda , Toshihiko Shimizu , Makoto Kobashi","doi":"10.1016/j.addlet.2024.100236","DOIUrl":"10.1016/j.addlet.2024.100236","url":null,"abstract":"<div><p>This study reports an anomalous temperature-dependent tensile behavior of laser-beam powder bed fusion (PBF-LB) processed Cu–Cr–Zr alloy. The yield strength of the alloy initially decreases as the temperature increases to 200±5 MPa and then increases to 350±11 MPa at 500°C before reducing to 234±6 MPa at 600°C. The microstructure consists of elongated Cu grains with a high concentration of Cr solute (∼1 mass%), resulting from rapid solidification during the PBF-LB process. Transmission electron microscopy for the specimens deformed at 500°C revealed the presence of numerous nanoscale Cr-rich particles embedded inside the supersaturated solid solution of the Cu matrix. Nanoscale particles can act as barriers to dislocation motion, leading to an increase in internal stress during plastic deformation at elevated temperatures. This work provides the high potential of post heat treatments for achieving superior mechanical performance using high solute supersaturation formed by the PBF-LB process.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"11 ","pages":"Article 100236"},"PeriodicalIF":4.2,"publicationDate":"2024-08-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772369024000446/pdfft?md5=df4647e286e5713b4077aa24a5b81b74&pid=1-s2.0-S2772369024000446-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142086896","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

AMGPT: A large language model for contextual querying in additive manufacturing AMGPT：用于增材制造语境查询的大型语言模型

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-22 DOI: 10.1016/j.addlet.2024.100232

Achuth Chandrasekhar , Jonathan Chan , Francis Ogoke , Olabode Ajenifujah , Amir Barati Farimani

{"title":"AMGPT: A large language model for contextual querying in additive manufacturing","authors":"Achuth Chandrasekhar , Jonathan Chan , Francis Ogoke , Olabode Ajenifujah , Amir Barati Farimani","doi":"10.1016/j.addlet.2024.100232","DOIUrl":"10.1016/j.addlet.2024.100232","url":null,"abstract":"<div><p>Generalized large language models (LLMs) such as GPT-4 may not provide specific answers to queries formulated by materials science researchers. These models may produce a high-level outline but lack the capacity to return detailed instructions on manufacturing and material properties of novel alloys. We introduce “AMGPT”, a specialized LLM text generator designed for metal AM queries. The goal of AMGPT is to assist researchers and users in navigating a curated corpus of literature. Instead of training from scratch, we employ a pre-trained Llama2-7B model from Hugging Face in a Retrieval-Augmented Generation (RAG) setup, utilizing it to dynamically incorporate information from <span><math><mo>∼</mo></math></span>50 AM papers and textbooks in PDF format. Mathpix is used to convert these PDF documents into TeX format, facilitating their integration into the RAG pipeline managed by LlamaIndex. A query retrieval function has also been added, enabling the system to fetch relevant literature from Elsevier journals based on the context of the query. Expert evaluations of this project highlight that specific embeddings from the RAG setup accelerate response times and maintain coherence in the generated text.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"11 ","pages":"Article 100232"},"PeriodicalIF":4.2,"publicationDate":"2024-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772369024000409/pdfft?md5=8d7e38c2365561cad4541597909ff24b&pid=1-s2.0-S2772369024000409-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142086895","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Spatial frequency modulation imaging for laser processing applications 用于激光加工应用的空间频率调制成像技术

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-22 DOI: 10.1016/j.addlet.2024.100231

Seth Cottrell , Scott Hunter , Adriana Eres-Castellanos , Daniel Adams , Amy Clarke , Jonah Klemm-Toole , Jeff Squier

引用次数: 0

High-temperature tensile behaviors of an ultra-strong aluminum alloy fabricated by additive manufacturing 增材制造超强铝合金的高温拉伸行为

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-17 DOI: 10.1016/j.addlet.2024.100234

Anyu Shang, Benjamin Stegman, Xuanyu Sheng, Ke Xu, Yifan Zhang, Chao Shen, Emiliano Flores, Tanner McElroy, Haiyan Wang, Xinghang Zhang

引用次数: 0

On the use of slurry as an alternative to dry powder for laser powder bed fusion of 316L stainless steel 在 316L 不锈钢激光粉末床熔化中使用浆料替代干粉

IF 4.2

Additive manufacturing letters Pub Date : 2024-08-17 DOI: 10.1016/j.addlet.2024.100230

Sebastian Meyers, Kopila Gurung, Yannis Kinds, Brecht Van Hooreweder

{"title":"On the use of slurry as an alternative to dry powder for laser powder bed fusion of 316L stainless steel","authors":"Sebastian Meyers, Kopila Gurung, Yannis Kinds, Brecht Van Hooreweder","doi":"10.1016/j.addlet.2024.100230","DOIUrl":"10.1016/j.addlet.2024.100230","url":null,"abstract":"<div><p>Laser powder bed fusion (LPBF) is a well-established additive manufacturing process for producing high-quality metal components with unparallelled design freedom. However, LPBF also has its limitations, including a limited materials palette, low productivity and high costs, mainly due to the expensive feedstock powders. These powders must meet highly stringent requirements regarding particle size (15–<span><math><mrow><mn>45</mn><mspace></mspace><mi>μ</mi><mi>m</mi></mrow></math></span>), particle size distribution (mono-modal) and morphology (spherical), which is achievable only through expensive gas- and plasma-atomised powders. This paper investigates slurry-LPBF as an alternative to conventional dry powder LPBF. The use of slurry removes some of the stringent powder requirements by allowing deposition of smaller particles with a variety of particle morphologies. Slurry-LPBF can therefore increase the useful yield of the atomisation process and expand the materials palette for LPBF, by enabling the use of powders for which atomised variants are not commercially available. This study used 316L stainless steel powder with an average particle size <span><math><mrow><mo><</mo><mn>18</mn><mspace></mspace><mi>μ</mi><mi>m</mi></mrow></math></span>. An existing slurry-LPBF machine was re-designed and re-built, allowing successful slurry processing. Two optimal parameter sets were obtained, resulting in component density of 99.4%. Tensile testing revealed an ultimate tensile strength (UTS) of 622 ± 2 MPa and an elongation at break of 66 ± 2%. These results are consistent, and fall within the range of reported values in literature for dry-powder LPBF, with the UTS being on the lower side of the range, whilst elongation at break being on the higher side.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"11 ","pages":"Article 100230"},"PeriodicalIF":4.2,"publicationDate":"2024-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772369024000380/pdfft?md5=5e6b605faf1666b404a4bcade4865925&pid=1-s2.0-S2772369024000380-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142048633","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Economics of 3D printing ceramic cores for gas turbine investment castings 三维打印燃气轮机熔模铸造陶瓷芯的经济性

IF 4.2

Additive manufacturing letters Pub Date : 2024-07-01 DOI: 10.1016/j.addlet.2024.100223

Eduardo Maristany , Zachary C. Cordero , Jesse Boyer , Lynnora O. Grant

{"title":"Economics of 3D printing ceramic cores for gas turbine investment castings","authors":"Eduardo Maristany , Zachary C. Cordero , Jesse Boyer , Lynnora O. Grant","doi":"10.1016/j.addlet.2024.100223","DOIUrl":"https://doi.org/10.1016/j.addlet.2024.100223","url":null,"abstract":"<div><p>Recent supply chain issues affecting the airfoil casting industry have renewed interest in industrial-scale 3D printing of ceramic cores. Ceramic cores are conventionally manufactured through injection molding. However, injection molding of low-volume production runs can be challenging because of the long lead times and high costs associated with mold tooling. 3D printing can mitigate up-front tooling costs, but there are other trade-offs, e.g., higher material costs of 3D printing feedstocks. Here, we develop a techno-economic model that accounts for costs (materials, tooling, equipment), core size, experience curve effects, and other important variables to determine threshold production volumes for which 3D printing is less expensive than conventional processing techniques. Using market data from 2019, our analysis shows that 3D printing a single dedicated core design with typical dimensions for aeroengine applications is less expensive than injection molding below ∼1,800 units. By simultaneously printing multiple core designs, this threshold increases to 120,000 units, or approximately 2 % of the 2019 aeroengine market demand. This threshold value decreases with increasing core size, indicating 3D printing is less favorable for large castings used in industrial gas turbines. These results are compared against the demand for ceramic cores in engine development, engine sustainment, and new engine manufacturing.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"10 ","pages":"Article 100223"},"PeriodicalIF":4.2,"publicationDate":"2024-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772369024000318/pdfft?md5=513763866f7c987f0368cd3cd50d5036&pid=1-s2.0-S2772369024000318-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141595178","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Reproducing wrought grain structure in additive IN718 through nanosecond laser induced cavitation 通过纳秒激光诱导空化再现添加剂 IN718 中的锻造晶粒结构

IF 4.2

Additive manufacturing letters Pub Date : 2024-07-01 DOI: 10.1016/j.addlet.2024.100229

Hannah Sims , Lonnie J. Love , Jonathan Pegues , Michael J. Abere

{"title":"Reproducing wrought grain structure in additive IN718 through nanosecond laser induced cavitation","authors":"Hannah Sims , Lonnie J. Love , Jonathan Pegues , Michael J. Abere","doi":"10.1016/j.addlet.2024.100229","DOIUrl":"10.1016/j.addlet.2024.100229","url":null,"abstract":"<div><p>Pulsed laser assisted additive manufacturing has been demonstrated as a promising technology for controlling grain structure in 3D-printing processes. The integration of a nanosecond laser onto a wire arc additive manufacturing tool has enabled the localized printing of Inconel 718 with grain sizes meeting ASTM 9 standards (average measured grain size of <span><math><mrow><mn>13</mn><mo>.</mo><mn>7</mn><mspace></mspace><mi>μ</mi><mi>m</mi></mrow></math></span>) for wrought material within a single bead under solidification conditions that would otherwise produce <span><math><mrow><mn>340</mn><mspace></mspace><mi>μ</mi><mi>m</mi></mrow></math></span> columnar grains. The observed grain refinement holds promise, provided scale up is possible, for overcoming the highly anisotropic mechanical properties and microcracking associated with large columnar grains of Inconel 718 that have long stood in the way of leveraging the advantages of direct energy deposition printing techniques of difficult to machine alloys. Experiments on large bead sizes allowed for decoupling surface versus bulk nanosecond laser/liquid metal interaction mechanisms to determine that the source of the observed grain refinement is the collapse of cavitation bubbles originating from acoustic waves generated by momentum transfer into the melt of an ablation plasma. Additionally, experiments that increased the cavitation bubble density within the mushy zone during solidification by tuning the nanosecond laser scan path went beyond the 25 times reduction in grain size to a 70 times factor of refinement with a minimum average grain diameter approaching <span><math><mrow><mn>4</mn><mspace></mspace><mi>μ</mi><mi>m</mi></mrow></math></span>.</p></div>","PeriodicalId":72068,"journal":{"name":"Additive manufacturing letters","volume":"10 ","pages":"Article 100229"},"PeriodicalIF":4.2,"publicationDate":"2024-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772369024000379/pdfft?md5=ada98bcd10763fcf7aecb0356eb93822&pid=1-s2.0-S2772369024000379-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141993039","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Tracking the chemical composition of 3D printed 94 % alumina during the thermal post-process 在热后处理过程中跟踪 3D 打印 94% 氧化铝的化学成分

IF 4.2

Additive manufacturing letters Pub Date : 2024-07-01 DOI: 10.1016/j.addlet.2024.100225

Sofia G Gomez , Dale Cillessen , Jonathon Duay , Kevin Strong , Katrina Sadzewicz , Eric MacDonald

引用次数: 0