Metals and Materials International最新文献

筛选
英文 中文
Influence of Deposition Sequence and Thermal Cycles on the Microstructure and Wear Behavior of WAAM-Fabricated SS309L and Inconel 625 Bimetallic Structures 沉积顺序和热循环对waam制备SS309L和Inconel 625双金属组织和磨损行为的影响
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-29 DOI: 10.1007/s12540-025-01939-2
Ozan Can Ozaner, Şener Karabulut, Halil Karakoç, Abhay Sharma, Reza Talemi, Tegoeh Tjahjowidodo
{"title":"Influence of Deposition Sequence and Thermal Cycles on the Microstructure and Wear Behavior of WAAM-Fabricated SS309L and Inconel 625 Bimetallic Structures","authors":"Ozan Can Ozaner,&nbsp;Şener Karabulut,&nbsp;Halil Karakoç,&nbsp;Abhay Sharma,&nbsp;Reza Talemi,&nbsp;Tegoeh Tjahjowidodo","doi":"10.1007/s12540-025-01939-2","DOIUrl":"10.1007/s12540-025-01939-2","url":null,"abstract":"<p>This study investigates the influence of deposition sequence and cooling rate on the microstructure and wear performance of bimetallic SS309L–Inconel 625 structures fabricated via wire and arc additive manufacturing (WAAM). Higher cooling rates (~ 11.6 °C/s) refined dendritic structures in Inconel 625, increasing hardness by ~ 15% (from 280 Vicker Hardness (HV) to 322 HV) and improving wear resistance by ~ 18%. Conversely, slower cooling (~ 5.14 °C/s) in SS309L led to coarser skeletal ferrite, reducing wear resistance by ~ 12%. Deposition sequence also played a critical role: Depositing Inconel 625 over SS309L resulted in a 22% increase in wear resistance compared to the reverse order due to reduced thermal exposure and refined interfacial microstructure. The interface region exhibited mixed adhesive and abrasive wear mechanisms, with microhardness varying from 285 HV in SS309L to 340 HV in Inconel 625, influenced by residual stress and interfacial diffusion. These findings provide a framework for optimizing WAAM deposition strategies to enhance the mechanical performance and durability of bimetallic components in high-performance applications.</p>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 11","pages":"3385 - 3408"},"PeriodicalIF":4.0,"publicationDate":"2025-03-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145223735","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Characterization and Growth Kinetics Modelling of Nickel Silicides Formed on Inconel 738 Alloy Inconel 738合金硅化镍的表征及生长动力学模拟
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-29 DOI: 10.1007/s12540-025-01942-7
Tuba Yener, Gözde Celebi Efe, Mourad Keddam, Azmi Erdoğan
{"title":"Characterization and Growth Kinetics Modelling of Nickel Silicides Formed on Inconel 738 Alloy","authors":"Tuba Yener,&nbsp;Gözde Celebi Efe,&nbsp;Mourad Keddam,&nbsp;Azmi Erdoğan","doi":"10.1007/s12540-025-01942-7","DOIUrl":"10.1007/s12540-025-01942-7","url":null,"abstract":"<div><p>In this study, the growth kinetics of the silicide layer on Inconel 738 alloy were reported. The powder mixture containing NH<sub>4</sub>Cl as an activator and Al<sub>2</sub>O<sub>3</sub> as an inert filler, and metallic silicon was used for the siliconizing process on the Inconel 738 alloy for 2, 4, and 6 h at 800, 900 and 950 °C. The morphologies and types of silicides that developed on the surface of Inconel 738 alloy were examined using energy dispersive X-ray spectroscopy (EDS), scanning electron microscopy (SEM), and X-ray diffraction analysis (XR<b>D)</b>. The thickness of the siliicide layer varied between 20 ± 7 and 280 ± 20 μm. The temperature and duration time of treatment had an impact on the hardness of the silicides formed on the samples, ranging from 400 to 1500 HV. With the siliconizing process, a layer with high mechanical properties is created on the alloy surface. In nanoindentation tests, there was an increase in reduced elastic modulus from 212 to 241 GPa and in hardness from 6.7 to 16 GPa. A decrease of up to 84% was observed in the wear losses of siliconized Inconel 738 alloy at 950 °C–6 h due to the presence of silicide layer. Furthermore, the Taylor expansion model was utilized to assess silicon diffusivities within Ni silicide layers, incorporating the silicon diffusion coefficient within the Ni matrix. The activation energy for silicon was determined and compared with data available in the literature. Finally; a comparison was done between the predicted layers’ thicknesses and the experimental measurements.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 11","pages":"3190 - 3203"},"PeriodicalIF":4.0,"publicationDate":"2025-03-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s12540-025-01942-7.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145223745","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A Study on the Effect of Bulk Porosity and Surface Roughness on the Biocompatibility of TPMS Gyroid Structures Fabricated via the SLM Process 体积孔隙率和表面粗糙度对SLM法制备TPMS陀螺结构生物相容性影响的研究
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-26 DOI: 10.1007/s12540-025-01936-5
Ki-Seong Park, HoLim Jin, Yoon-A Shin, Aman Gupta, Jae-Kwan Kim, Hui-Nam Rhee, Young-Jin Son, Shi-Hoon Choi
{"title":"A Study on the Effect of Bulk Porosity and Surface Roughness on the Biocompatibility of TPMS Gyroid Structures Fabricated via the SLM Process","authors":"Ki-Seong Park,&nbsp;HoLim Jin,&nbsp;Yoon-A Shin,&nbsp;Aman Gupta,&nbsp;Jae-Kwan Kim,&nbsp;Hui-Nam Rhee,&nbsp;Young-Jin Son,&nbsp;Shi-Hoon Choi","doi":"10.1007/s12540-025-01936-5","DOIUrl":"10.1007/s12540-025-01936-5","url":null,"abstract":"<p>This study quantitatively evaluated the effects of bulk porosity and the average surface roughness on curved surfaces. In this study, we investigate the effects of bulk porosity and surface roughness of TPMS-based Gyroid structures fabricated via selective laser melting on various biocompatibility factors through quantitative linear regression analysis. The results demonstrate that bulk porosity and surface roughness influence biocompatibility parameters in distinct and complementary ways. Bulk porosity exhibited a strong correlation (R<sup>2</sup> &gt; 0.9) with osteogenesis-related factors, including osteoblastic cell activity, BMM, ALP-p, and OPG, indicating its critical role in promoting cell adhesion, proliferation, and early-stage osteogenesis. The high correlation with OPG suggests that bulk porosity contributes significantly to bone tissue stability and regeneration by fostering a conducive microenvironment. Conversely, resorption-related markers (RANKL) and late-stage osteogenesis markers (OCL) showed relatively low correlations with bulk porosity, indicating its primary influence on early osteogenesis processes. In contrast, surface roughness demonstrated strong correlations (R<sup>2</sup> &gt; 0.9) with resorption-related markers (RANKL) and late-stage osteogenesis markers (OCL). This highlights the importance of curved surface characteristics in modulating bone remodeling processes. The strong correlation with OCL (R<sup>2</sup> &gt; 0.98) underscores the role of surface roughness in regulating late-stage osteogenesis, while moderate correlations with ALP-p and OPG (0.38 &lt; R<sup>2</sup> &lt; 0.53) suggest a limited impact on early-stage osteogenesis. These findings reveal that bulk porosity and surface roughness play complementary roles in biocompatibility. Bulk porosity enhances osteogenesis and tissue stability by providing expanded surface area and optimized pore structures, whereas surface roughness directly influences bone resorption and late-stage cellular activity, particularly on curved surfaces. The integration of bulk porosity and surface roughness as design parameters is crucial for optimizing the balance between bone formation and resorption.</p>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 11","pages":"3455 - 3473"},"PeriodicalIF":4.0,"publicationDate":"2025-03-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145223744","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Integrating Machine Learning and Thermodynamic Descriptors for Enhanced Ni-Based Single Crystal Superalloys Creep Life Prediction and Alloy Design 集成机器学习和热力学描述符增强镍基单晶高温合金蠕变寿命预测和合金设计
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-22 DOI: 10.1007/s12540-025-01906-x
Jian Yao, Wanchan Yu, Juncheng Wang, Longfei Zhang, Feng Liu, Weifu Li, Liming Tan, Lan Huang, Yong Liu
{"title":"Integrating Machine Learning and Thermodynamic Descriptors for Enhanced Ni-Based Single Crystal Superalloys Creep Life Prediction and Alloy Design","authors":"Jian Yao,&nbsp;Wanchan Yu,&nbsp;Juncheng Wang,&nbsp;Longfei Zhang,&nbsp;Feng Liu,&nbsp;Weifu Li,&nbsp;Liming Tan,&nbsp;Lan Huang,&nbsp;Yong Liu","doi":"10.1007/s12540-025-01906-x","DOIUrl":"10.1007/s12540-025-01906-x","url":null,"abstract":"<div><p>Ni-based single crystal superalloys play a vital role in critical areas such as aerospace and gas turbines due to their superior high-temperature strength. However, accurately predicting the creep rupture life of these alloys has been a challenge. In this study, an artificial neural network-based prediction model was developed to effectively improve the accuracy of creep life prediction for Ni-based single crystal superalloys by incorporating 15 new descriptors. The R<sup>2</sup> for the test set was 0.8595. Further, the SHAP value results guided the design of new low-cost, high-performance alloys, among which the new designed alloy (5.91 Cr, 6.21 Co, 1.62 Mo, 6.37 W, 5.64 Al, 7.22 Ta, 1.45 Re, 0.52 Ti and Ni balance, wt%) showed a higher creep life than the existing alloy CMSX-4, while having a Re content &lt; 1.5 wt%. The results not only provide new tools for superalloy design, but also confirm the practical value of machine learning in materials science.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 9","pages":"2730 - 2748"},"PeriodicalIF":4.0,"publicationDate":"2025-03-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144909645","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Strategic Method to Enhancing the Formability of Nitinol Foils via Micro-incremental Sheet Forming Processes and Evaluation of Structure–Property 微增量成形工艺提高镍钛诺箔材成形性的策略方法及结构性能评价
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-20 DOI: 10.1007/s12540-025-01938-3
Gunda Yoganjaneyulu, Vigneshwaran Soundararaja Perumal, Subbarayan Sivasankaran, Bhaskar Annamalai, Thiruchinapalli Niranjan
{"title":"Strategic Method to Enhancing the Formability of Nitinol Foils via Micro-incremental Sheet Forming Processes and Evaluation of Structure–Property","authors":"Gunda Yoganjaneyulu,&nbsp;Vigneshwaran Soundararaja Perumal,&nbsp;Subbarayan Sivasankaran,&nbsp;Bhaskar Annamalai,&nbsp;Thiruchinapalli Niranjan","doi":"10.1007/s12540-025-01938-3","DOIUrl":"10.1007/s12540-025-01938-3","url":null,"abstract":"<div><p>The Nitinol alloy foils were deformed incrementally using Single Point Micro Incremental Forming (SPMIF), in which the foils are deformed with the help of a hemispherical end tool. No specific die is required, and the forming limits are primarily influenced by local deformation. The present study investigates the formability, mechanical properties and fracture behavior of Nitinol alloy foils under the SPMIF process. Formability studies were conducted with varying spindle speeds. At higher forming speeds, the formability is greater compared to lower spindle speeds due to the presence of shear strains during incremental forming. The electron backscattered diffraction studies showed nearly 73% of reduction in grain size when the Nitinol foil was formed at highest spindle speed due to frictional heat and promotion of dynamic recrystallization. The Mechanical properties of Nitinol foil deformed with higher forming speeds (200 rpm) showed higher values of 995 MPa and 337 Hv when compared to its counter parts. Fracture behavior was investigated using the void coalescence method. The parameters for void coalescence, such as the void length-to-width (L/W) ratio, void size (µm), d-factor, and ligament thickness, were measured. The relationship between spindle speed and void coalescence parameters were correlated to understand the forming behavior of Nitinol foils.</p><h3>Graphical abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 11","pages":"3370 - 3384"},"PeriodicalIF":4.0,"publicationDate":"2025-03-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145223728","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanism Study on Microstructure and Properties of Ti6321 Alloy Welding by Transverse Magnetic Field Ti6321合金横向磁场焊接组织与性能机理研究
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-18 DOI: 10.1007/s12540-025-01937-4
Laifa Ding, Zheng Zhang, Zhibin Zeng, Binhao Qin, Khaskin Vladyslav, Lijia Chen, Yupeng Zhang, Haiyan Wang
{"title":"Mechanism Study on Microstructure and Properties of Ti6321 Alloy Welding by Transverse Magnetic Field","authors":"Laifa Ding,&nbsp;Zheng Zhang,&nbsp;Zhibin Zeng,&nbsp;Binhao Qin,&nbsp;Khaskin Vladyslav,&nbsp;Lijia Chen,&nbsp;Yupeng Zhang,&nbsp;Haiyan Wang","doi":"10.1007/s12540-025-01937-4","DOIUrl":"10.1007/s12540-025-01937-4","url":null,"abstract":"<div><p>The influence of transverse magnetic field (MF) on the microstructure and mechanical properties of Ti6321 alloy welding joints is studied. The influence of MF on welding arc and molten pool flow is explored by combining simulation and experiment. Adding transverse MF increases the width of fusion and depth of fusion of the joint, and the size of <i>α’</i> in the joint is significantly reduced. Applying MF during welding can enhance the microhardness of the WZ, which increases from 293.6 HV to 310.7 HV. Applying MF during welding can increase the tensile strength of the WZ, which increases from 845.1 MPa to 883.3 MPa, and the plasticity increases from 12.9 to 13.5%. The addition of alternating MF produces Lorentz force, which causes the arc to oscillate periodically, promoting side wall fusion. The Lorentz force causes the molten pool to flow, increasing convection and reducing temperature gradient. This refines the grains and reduces the residual stress of the WZ, improving the tensile strength and elongation of the WZ.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 11","pages":"3356 - 3369"},"PeriodicalIF":4.0,"publicationDate":"2025-03-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145223734","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Machine Learning-Assisted Efficient Design of Mg–Gd–Y Based System Alloys 机器学习辅助Mg-Gd-Y系合金的高效设计
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-17 DOI: 10.1007/s12540-025-01933-8
Minglei Zhang, Xiaoya Chen, Quanan Li, Zheng Wu, Jiaqi Xie
{"title":"Machine Learning-Assisted Efficient Design of Mg–Gd–Y Based System Alloys","authors":"Minglei Zhang,&nbsp;Xiaoya Chen,&nbsp;Quanan Li,&nbsp;Zheng Wu,&nbsp;Jiaqi Xie","doi":"10.1007/s12540-025-01933-8","DOIUrl":"10.1007/s12540-025-01933-8","url":null,"abstract":"<div><p>With the rapid development of machine learning technology, its application in materials science is gradually becoming an important tool for mechanical property prediction and alloy design. In this paper, a machine learning based multi-objective optimization method is proposed to predict and optimize the yield strength (YS), ultimate tensile strength (UTS) and elongation (EL) of Mg–Gd–Y system alloys. Various advanced algorithms were used to construct efficient prediction models for YS, UTS, and EL, and the hyperparameters were tuned by a Bayesian optimization algorithm to improve the prediction accuracy. Subsequently, an innovative use of genetic algorithm (NAGA-III) was implemented for the multi-objective co-optimization of YS, UTS and EL to obtain the optimal solution for the alloy properties. On this basis, Shapley Additive Explanations interpretable analysis method was applied to dig deeper into the non-linear relationship between alloy composition and properties as well as the interactions of various factors, revealing the key influencing factors in alloy design. The experimental results show that the proposed method can effectively improve the accuracy of alloy property prediction and provide theoretical guidance and practical basis for the multi-objective design of Mg–Gd–Y system alloys.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 10","pages":"2823 - 2836"},"PeriodicalIF":4.0,"publicationDate":"2025-03-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145128629","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of T6 Treatment on AA6061 Composite Reinforced with AlCoFeNiMn HEA Particles via Friction Stir Processing T6处理对搅拌摩擦增强铝fenimn HEA颗粒AA6061复合材料的影响
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-17 DOI: 10.1007/s12540-025-01935-6
Lokeswaran Ravi, Prince Wesley Vanaraj, S. Shashi Kumar,  Ravikirana
{"title":"Effect of T6 Treatment on AA6061 Composite Reinforced with AlCoFeNiMn HEA Particles via Friction Stir Processing","authors":"Lokeswaran Ravi,&nbsp;Prince Wesley Vanaraj,&nbsp;S. Shashi Kumar,&nbsp; Ravikirana","doi":"10.1007/s12540-025-01935-6","DOIUrl":"10.1007/s12540-025-01935-6","url":null,"abstract":"<div><p>This study investigates the fabrication of an AA6061 metal matrix composite reinforced with dual-phase AlCoFeNiMn high-entropy alloy (HEA) particles using friction stir processing (FSP). HEA particles, prepared via high-energy ball milling to an average size of 10 μm, served as effective strengthening agents within the aluminum matrix. Post-fabrication, the FSP-Al6061 composite (FSP-AMC) underwent T6 heat treatment to re-precipitate the β′′ phase dissolved during FSP. The heat-treated FSP-AMC exhibited refined, equiaxed grains in the stir zone (SZ) with an average grain size of 4 μm and a surface hardness of 115 HV, higher than the as-received AA6061. Tensile testing showed that the FSP-AMC with T6 treatment reached a tensile strength of 315 MPa with an elongation of 12%, retaining the strength of the as received AA6061 while slightly reducing ductility. Additionally, wear testing demonstrated enhanced resistance compared to the as-received AA6061, achieving a wear rate of 1.04 × 10⁻³ mm³/Nm. The enhanced interfacial bonding between the HEA particles and the matrix after heat treatment contributed to the composite’s increased mechanical and wear performance. These findings underscore the potential of HEA particles as reinforcement in AA6061 alloys for automotive and aerospace applications, where improved strength and wear resistance are crucial.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 10","pages":"3088 - 3106"},"PeriodicalIF":4.0,"publicationDate":"2025-03-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145128688","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A Study of Strengthening and Hardening Micro-mechanisms in Additively Built AlSi10Mg Using Crystal Plasticity Simulations 基于晶体塑性模拟的增材AlSi10Mg强化硬化微观机制研究
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-17 DOI: 10.1007/s12540-025-01931-w
Manoj Singh Bisht, Vidit Gaur, I. V. Singh
{"title":"A Study of Strengthening and Hardening Micro-mechanisms in Additively Built AlSi10Mg Using Crystal Plasticity Simulations","authors":"Manoj Singh Bisht,&nbsp;Vidit Gaur,&nbsp;I. V. Singh","doi":"10.1007/s12540-025-01931-w","DOIUrl":"10.1007/s12540-025-01931-w","url":null,"abstract":"<div><p>The Al-Si cellular microstructure in additively manufactured AlSi10Mg plays a pivotal role in dictating its mechanical properties, such as strength and work-hardening. However, the micro-mechanism leading to the inter-relationship between the mechanical properties and microstructure is not yet well understood. Therefore, this investigation explores the processing-structure-property correlation in AlSi10Mg using a realistic 3D microstructure-based crystal plasticity (CP) approach. The work hardening in AlSi10Mg has been explored based on two mechanisms: (i) load bearing by the Si-phase and (ii) dislocation-driven hardening. The strain incompatibility introduced by the harder Si-phase generates geometrically necessary dislocations, which influence the hardening behavior. The role of the slip system interaction based on the slip activity on all active slip planes was also explored in understanding the work hardening behavior. The transformation in silicon morphology after the heat-treatment changes the interaction of dominant slip systems, thus leading to higher work hardening in the as-built condition during tensile deformation. The result of this study predicts that the tailoring of the Al-Si cellular structure can help to achieve the desired mechanical properties in the additively manufactured AlSi10Mg.</p><h3>Graphic Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 10","pages":"2855 - 2874"},"PeriodicalIF":4.0,"publicationDate":"2025-03-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145128602","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Ultrasonic Vibration Treatment on Microstructure and Properties of Semi-Solid SnSbCu11-6 Alloy 超声振动处理对半固态SnSbCu11-6合金组织和性能的影响
IF 4 3区 材料科学
Metals and Materials International Pub Date : 2025-03-16 DOI: 10.1007/s12540-025-01930-x
Xiaobin Luo, Lei Wang, Hongbo Lu, Jinzhi Peng, Yuanwei Jia, Yongkun Li, Rongfeng Zhou
{"title":"Effect of Ultrasonic Vibration Treatment on Microstructure and Properties of Semi-Solid SnSbCu11-6 Alloy","authors":"Xiaobin Luo,&nbsp;Lei Wang,&nbsp;Hongbo Lu,&nbsp;Jinzhi Peng,&nbsp;Yuanwei Jia,&nbsp;Yongkun Li,&nbsp;Rongfeng Zhou","doi":"10.1007/s12540-025-01930-x","DOIUrl":"10.1007/s12540-025-01930-x","url":null,"abstract":"<div><p>SnSbCu11-6 alloy is a commercial material for plain bearings, and the size and distribution of phases in the microstructure determine the properties and application of the material. In this paper, SnSbCu11-6 alloy semi-solid slurry was prepared by ultrasonic vibration treatment (UVT) process. The effects of UVT termination temperature on microstructure size, distribution and properties were studied. The results show that UVT can significantly refine the SnSb phase and Cu<sub>6</sub>Sn<sub>5</sub> phase and improve the distribution uniformity. The SnSb phase are tightly bound to the matrix α-Sn phase and exist semi-coherent interface matching in (111)<sub>SnSb</sub>//(200)<sub>α−Sn</sub>. On the contrary, the Cu<sub>6</sub>Sn<sub>5</sub>/α-Sn interface is clear and well-bonded but no orientation relationship exists. The average grain size of SnSb phase and the average length of Cu<sub>6</sub>Sn<sub>5</sub> phase decreased first and then increased with the decrease of the termination temperature of UVT. The optimal termination temperature of the UVT is 260 ℃ near the precipitation temperature of SnSb phase, at which the average grain size of SnSb phase is 48.8 ± 8.8 μm and the average length of Cu<sub>6</sub>Sn<sub>5</sub> phase is 10 ± 4.2 μm. The tensile strength and elongation are 70.3 MPa and 3.6%, respectively, which are 6.0% and 140% higher than that of liquid casting. It is likely attributed to the fine grain strengthening with the semi-coherent interface SnSb phase and microstructure homogenization. Moreover, the fracture mechanism indicates that the fine SnSb phase can effectively prevent crack propagation and significantly improve the plasticity of the alloy. This work can make a significant contribution to the preparation of high performance tin-based babbitt alloy.</p><h3>Graphic Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"31 10","pages":"3062 - 3074"},"PeriodicalIF":4.0,"publicationDate":"2025-03-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145128571","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
0
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
相关产品
×
本文献相关产品
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信