Ranjan Kumar Vishwakarma, Surjya K Pal, N. D. Chakladar
{"title":"Effect of Carbon Fibre Reinforcement on an Aluminium Metal Matrix Composite Joint Through Upward Friction Stir Processing","authors":"Ranjan Kumar Vishwakarma, Surjya K Pal, N. D. Chakladar","doi":"10.1007/s12540-024-01690-0","DOIUrl":"10.1007/s12540-024-01690-0","url":null,"abstract":"<div><p>The increasing demand for lightweight and high-performance materials aimed at reducing carbon footprints necessitates the development of innovative technologies. In this study, high-strength carbon fibre (CF) was utilized to reinforce the aluminium (Al) matrix for fabricating the metal matrix composite (MMC). It was found that strain, strain rate and temperature gradient play a significant role in non-uniform particle distribution at the advancing and retreating sides of the processed regions. To address these challenges, Upward Friction Stir Processing (UFSP) with a threaded pin tool was proposed to assess the uniformity of the reinforcing carbon fibres on the advancing and retreating sides, which is the novelty in this study. The influence of UFSP tool offset direction on material flow characteristics and particle distribution were analyzed. Carbon fibre agglomeration and band formation within the metal matrix was given special attention during UFSP technique. A double-pass UFSP was introduced which revealed a homogenous dispersion of CF upon microstructural characterisation. Furthermore, results demonstrated a 36% increase in bulk hardness and 54% increase of electrical conductivity compared to base metal. Thus, incorporation of a 2 wt% of CF yielded harder and better electrically conductive UFSP-ed metal matrix composite. This is expected to have a wider application in industrial joining methods while joining of two dissimilar metals or metal based composites.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3107 - 3126"},"PeriodicalIF":3.3,"publicationDate":"2024-05-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141121823","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Soumyajyoti Dey, Ravi Ranjan Kumar, Varsha Florist, Shubham Kumar, Debasis Tripathy, P. Chakravarthy, S. V. S. Narayana Murty
{"title":"Hot Workability and Microstructure Control in Monel K 500 in as Cast Condition: An Approach Using Processing Maps","authors":"Soumyajyoti Dey, Ravi Ranjan Kumar, Varsha Florist, Shubham Kumar, Debasis Tripathy, P. Chakravarthy, S. V. S. Narayana Murty","doi":"10.1007/s12540-024-01693-x","DOIUrl":"10.1007/s12540-024-01693-x","url":null,"abstract":"<div><p>Monel K500 is a high strength, precipitation hardenable, nickel-copper alloy with additions of Al and Ti, having excellent corrosion resistance and ignition resistance to high pressure gaseous oxygen. However, this alloy is highly sensitive to hot workability and is crack prone during hot deformation. This study investigates the effect of hot workability parameters such as temperature, strain rate, and overall strain on the microstructure evolution. The hot deformability of this alloy was studied using isothermal hot compression tests in the temperature range of 850 °C to 1150 °C and at strain rates ranging from 10<sup>− 3</sup> to 10 s<sup>− 1</sup>, using a Gleeble 3800 thermo-mechanical simulator. The flow behaviour was analysed using stress-strain and strain hardening plots. Initial microstructure of the material has as-cast dendritic structure, while microstructural analysis of hot deformed samples revealed gradual reconstitution with increasing temperature and decreasing strain rate. Hot deformed samples showed traces of recrystallized grains and carbides across the matrix at high temperatures and low strain rates. EBSD GROD mapping further elucidates the variation of microstructural features with variation of strain rate. In accordance with the Ziegler instability criterion, processing maps were constructed for a true strain of 0.65, encompassing deformation temperatures between 850 °C and 1150 °C, and strain rates ranging from 0.001 to 10 s<sup>− 1</sup>. Through an examination of strain rate sensitivity map, processing map and analysis of deformation activation energy, both undesirable (unstable) and potentially favourable (stable) hot deformation parameters were identified. Instability regions in the processing maps were validated with the microstructural features of deformed samples of cast Monel K500 alloy.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3155 - 3170"},"PeriodicalIF":3.3,"publicationDate":"2024-05-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141123669","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Qingzhong Xu, Xiao Yang, Junjie Liu, Zhihao Qiu, Gen Li
{"title":"Reconstruction Mechanism of Surface Integrity for Laser Additive Manufactured 316 L Stainless Steel Subjected to Ultrasonic Surface Rolling Process: Numerical Simulation and Experimental Verification","authors":"Qingzhong Xu, Xiao Yang, Junjie Liu, Zhihao Qiu, Gen Li","doi":"10.1007/s12540-024-01683-z","DOIUrl":"10.1007/s12540-024-01683-z","url":null,"abstract":"<div><p>The ultrasonic surface rolling process (USRP) is a strengthening process to improve the surface properties and enhance the mechanical performances of metal materials based on severe plastic deformation and high strain rates. In this study, a three-dimensional numerical model was established to investigate the reconstruction mechanism of surface integrity for the laser additive manufactured 316 L stainless steel (LAMed 316 L) subjected to USRP. The accuracy of the USRP model was confirmed by experimental results of residual stress, microhardness, and surface roughness. The results showed that the static pressure played a crucial role in causing the plastic deformation and strain hardening, followed by the decreased surface roughness, improved microhardness, and induced compressive residual stresses. The introduction of ultrasonic high-frequency impact with the smaller force contributed to the high strain rate plastic deformation and the surface tensile stress release, and improved the plastic deformation efficiency greatly. The reconstructed surface integrity of LAMed 316 L was attributed to the plastic strain, strain hardening, and grain refinement.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 10","pages":"2745 - 2756"},"PeriodicalIF":3.3,"publicationDate":"2024-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141059557","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Impact of Co on Thermal Aging in Sn58Bi/Cu Solder Joints: IMC Growth and Transformation in Mechanical Properties","authors":"Xi Huang, Liang Zhang, Li-bin Rao, Lei Sun","doi":"10.1007/s12540-024-01699-5","DOIUrl":"10.1007/s12540-024-01699-5","url":null,"abstract":"<div><p>The microstructure, evolution of intermetallic compound (IMC) layers, and mechanical property changes in Sn58Bi/Cu and Sn58Bi–0.3Co/Cu solder joints were studied during thermal aging at 393 K. During aging, the nucleation rate of the Cu<sub>6</sub>Sn<sub>5</sub> phase was significantly enhanced by introducing Co particles, forming a substitution solid solution (Cu, Co)<sub>6</sub>Sn<sub>5</sub> with a small block-like structure that was freely distributed within the matrix. The IMC layer was transformed from Cu<sub>6</sub>Sn<sub>5</sub> to (Cu, Co)<sub>6</sub>Sn<sub>5</sub>, forming a more stable structure that effectively suppressed the Cu<sub>3</sub>Sn layer growth. During the aging process, the size of (Cu, Co)<sub>6</sub>Sn<sub>5</sub> grains was significantly smaller than Cu<sub>6</sub>Sn<sub>5</sub> grains. Furthermore, gradual growth into prismatic shapes was observed in (Cu, Co)<sub>6</sub>Sn<sub>5</sub> grains, with a relatively wide grain size distribution. The introduction of Co effectively inhibited the expansion of cracks during the aging process, and the probability of fracture occurring at the matrix/IMC interface was significantly reduced. Adding Co increased the shear strength of Sn58Bi/Cu solder joints within the identical aging period.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3127 - 3139"},"PeriodicalIF":3.3,"publicationDate":"2024-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141059750","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Synergistic Improvement of Mechanical and Corrosion Properties of Mg-9.1Y-1.8Zn Alloys by Hot Extrusion","authors":"Xianzheng Lu, Zijian Chen, Xianjun Zou, Jian Zhang, Yu Tu, Xiaojie Zhou, Xiaomin Chen, Chiping Lai, Luenchow Chan, Gang Zeng","doi":"10.1007/s12540-024-01691-z","DOIUrl":"10.1007/s12540-024-01691-z","url":null,"abstract":"<div><p>Magnesium (Mg) alloy is expected to be the promising medical implant material because of its similar strength and Young’s modulus to human bone, good biocompatibility and biodegradability. In the present study, as-cast Mg-9.1Y-1.8Zn (WZ92) alloy was homogenized first and then hot extruded to regulate its mechanical and corrosion properties. The as-cast alloy composes of α-Mg matrix, Mg<sub>24</sub>Y<sub>5</sub> eutectic phase and interdendritic 18R-long period stacking ordered (LPSO) phase, in which the continuous block- or rod-like 18R-LPSO phase can act as corrosion barrier to prevent the corrosion penetration. After heat treatment, the precipitation of intragranular fine lamellar 14 H-LPSO phase not only reduces the ductility of the alloy, but also provides channels for corrosion intrusion, thus severe corrosion pits are formed. First-principles calculation reveals that the 14 H-LPSO phase is more likely adsorbed with Cl atom, and chemical bonds are formed in the 14 H-LPSO/Cl interface, which results in the worst corrosion resistance of the homogenized alloy. Further extrusion improves the yield strength and ductility (266.7 MPa and 6.8% respectively) of the alloy significantly through fine-grain strengthening, particle dispersion strengthening and kink band strengthening. Meanwhile, the corrosion resistance of the extruded alloy is enhanced through the corrosion barrier effect of long strip LPSO phase, stable product film protection as well as the formation of uniform corrosion mode. This study proves that hot extrusion is an effective method to synergistically improve the mechanical properties and corrosion resistance of WZ alloys, which can provide a favorable reference for the preparation of high-performance medical Mg alloys.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3141 - 3154"},"PeriodicalIF":3.3,"publicationDate":"2024-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141059607","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Min-Seok Baek, Abdul Wahid Shah, Shae K. Kim, Hyun-Kyu Lim, Kee-Ahn Lee
{"title":"Tensile and Fatigue Strength, Fatigue Crack Propagation Rate, and Fracture Behavior of CaO-Added AM30 Alloy","authors":"Min-Seok Baek, Abdul Wahid Shah, Shae K. Kim, Hyun-Kyu Lim, Kee-Ahn Lee","doi":"10.1007/s12540-024-01695-9","DOIUrl":"10.1007/s12540-024-01695-9","url":null,"abstract":"<div><p>This work investigated the tensile and fatigue strength, fatigue crack propagation rate and corresponding mechanism, and fracture behavior (under the tensile and cyclic loading) of the extruded CaO-AM30 alloy. The microstructure observations shown that the average grain size of AM30 base alloy was 7.8 μm, which decreased to 3.5 μm in the CaO-AM30 alloy. In both alloys, Mg<sub>17</sub>Al<sub>12</sub> and Al6(Mn, Fe) phases were present, and C15 ((Mg, Al)<sub>2</sub>Ca) phases were additionally present in the CaO-AM30 alloy. Also, the average size of the Mg<sub>17</sub>Al<sub>12</sub> and Al6(Mn, Fe) phases was much smaller in the CaO-AM30 alloy than those in the AM30 alloy. As a result of the smaller grains and fine evenly distributed second phases, CaO-AM30 alloy shown an improved tensile strength along with a 25% increase in the elongation. Accordingly, the CaO-AM30 alloy showed higher fatigue strength (168 MPa) than the AM30 alloy (130 MPa) after ~ 10<sup>7</sup> number of cycles. Nevertheless, fatigue crack growth test revealed that the CaO-AM30 alloy has a lower threshold <i>∆K</i><sub><i>th</i></sub> value than the AM30 base alloy. Also, the calculated value for <i>m</i> (log slope of <i>da/dN</i> and <i>∆K</i>) was 13.64 for AM30 alloy, which increased to 14.15 for the CaO-AM30 alloy. The relatively higher crack propagation rate of the CaO-AM30 was most likely related to the presence of larger plastic deformation zone in it than its grain size, causing the suppression of fatigue crack closure mechanism during the unloading half of the cycle. Hence, this study suggested that the fine grains improve the strength and high-cycle fatigue properties of the Mg alloys, but adversely affect the fatigue crack propagation resistance.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3082 - 3093"},"PeriodicalIF":3.3,"publicationDate":"2024-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141059609","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Caner Bulut, Fatih Yıldız, Temel Varol, Gürkan Kaya, Tevfik Oğuzhan Ergüder
{"title":"Effects of Selective Laser Melting Process Parameters on Structural, Mechanical, Tribological and Corrosion Properties of CoCrFeMnNi High Entropy Alloy","authors":"Caner Bulut, Fatih Yıldız, Temel Varol, Gürkan Kaya, Tevfik Oğuzhan Ergüder","doi":"10.1007/s12540-024-01694-w","DOIUrl":"10.1007/s12540-024-01694-w","url":null,"abstract":"<div><p>The structural, tribological, mechanical, corrosion, and other properties of materials produced by laser-based powder bed fusion additive manufacturing methods are significantly affected by production parameters and strategies. Therefore, understanding and controlling the effects of the parameters used in the manufacturing process on the material properties is extremely important for determining optimum production conditions and for saving time and materials. This study aimed to determine the optimal laser parameter values for CoCrFeMnNi high-entropy alloy powders using the selective laser melting (SLM) method. The layer thickness was kept constant during experimentation. 5 different laser powers and 10 varying laser scanning speeds were tested, with hatch spacing from 30 to 90%. After determining the optimal laser parameters for SLM, prismatic samples were fabricated in different build orientations (0°, 45°, and 90°), and subsequently, their structural, mechanical, tribological, and corrosion properties were compared. Melt pool morphology could not be obtained at 20—40 and 60W laser powers and at all laser scanning speeds used at these laser powers. At 100 W laser power, 600 mm/s laser scanning speed, and 70% hatch spacing parameters, an ultimate tensile stress of 550 MPa and elongation of 48% were obtained. Among the samples produced in different build orientations, the sample produced with a 0° build orientation exhibited the highest relative density (99.94%), the highest microhardness (201.2 HV<sub>0.1</sub>), the lowest friction coefficient (0.7025), and the lowest wear and corrosion rates (0.7875 mpy). Additionally, SLM parameters were evaluated to have a significant impact on the performance of all properties of the samples.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"2982 - 3004"},"PeriodicalIF":3.3,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s12540-024-01694-w.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140932555","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Impact of Controlled Thermal Oxidation on Phase Transition and Tailoring Properties of Sb2S3/Sb2O3 Composites","authors":"Chatkaew Chailuecha, Reungruthai Sirirak, Tawat Suriwong, Arrak Klinbumrung","doi":"10.1007/s12540-024-01692-y","DOIUrl":"10.1007/s12540-024-01692-y","url":null,"abstract":"<div><p>The study investigates the synthesis and characterisation of the Sb<sub>2</sub>S<sub>3</sub>/Sb<sub>2</sub>O<sub>3</sub> composite materials through thermal oxidation at 350 °C with varying heating times. The structural, morphology, and electrical behaviours were characterised using XRD, FT-IR, SEM, EDS, UV–Vis spectroscopy, PL, and EIS. The phase transformation from stibnite (Sb<sub>2</sub>S<sub>3</sub>) to Sb<sub>2</sub>O<sub>3</sub> phases (senarmontite and valentinite) is observed and discussed. The FT-IR spectra confirm the presence of characteristic Sb–S and Sb–O vibrations. The absorbance spectrum reveals a shift in the energy bandgap (E<sub>g</sub>) with values of 1.58–2.23 eV, indicating the compositional changes due to prolonged heating. The emergence of electron donor Sb<sup>5+</sup> ions (at 541.36 eV) and Sb<sup>3+</sup> (at 540 eV) was investigated in the XPS study. In association, PL emission at 560 nm is attributed to the oxidative transformation of Sb<sup>3+</sup> to Sb<sup>5+</sup>, suggesting the redox transformations within the composite. EIS analysis reveals the fastest interfacial charge-transfer process in the 60 min—heated sample. As a result, the prolonged heating time influences the phase transition and composition, resulting in the properties tailoring of the Sb<sub>2</sub>S<sub>3</sub>/Sb<sub>2</sub>O<sub>3</sub> composites.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3069 - 3081"},"PeriodicalIF":3.3,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140932556","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Microstructure Evolution and Strengthening Mechanism of AlCrFe2NiCuMox High Entropy Alloys","authors":"Junhui Zhao, Jinshuai Zhang, Xiaoyi Li, Xujie Gao, Nana Guo, Chengcheng Shi, Guangming Zhu, Jinhua Ding, Fengshi Yin","doi":"10.1007/s12540-024-01687-9","DOIUrl":"10.1007/s12540-024-01687-9","url":null,"abstract":"<div><p>The AlCrFe<sub>2</sub>NiCuMo<sub><i>x</i></sub> multiphase high entropy alloys were designed, prepared and characterized. The effect of Mo addition on the microstructure evolution and mechanical properties of AlCrFe<sub>2</sub>NiCuMo<sub><i>x</i></sub> high entropy alloys was investigated. The microstructure of AlCrFe<sub>2</sub>NiCuMo<sub><i>x</i></sub> alloy consists of B2 + BCC + FCC + σ phases with a typical dendritic morphology. The addition of the Mo element promotes the generation of the σ phase in the alloy, while the B2 phase is gradually replaced by the σ phase. The hardness test and room temperature compression test results show that AlCrFe<sub>2</sub>NiCuMo<sub>0.6</sub> alloy has a compressive rupture strength of 2030 MPa, a yield strength of 1462 MPa, a compressive strain limit of 18.18%, and a hardness of 488 HV, which has good comprehensive mechanical properties. With the increase of Mo element addition, the BCC solid solution phase and the ordered B2 phase separated in the alloy, and the σ phase precipitate from the BCC solid solution phase, and the mechanical properties of the alloy become worse at room temperature.</p><h3>Graphic Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 11","pages":"3005 - 3013"},"PeriodicalIF":3.3,"publicationDate":"2024-05-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140932483","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of Shear Angle on Microstructure and Mechanical Properties of AZ61 Mg Alloy During Extrusion-Shear Process","authors":"Chaowei Zeng, Wei Peng, Ting Yuan, Zengwei Sun, Yisong Zhou, Xufeng Xie, Hongjun Hu","doi":"10.1007/s12540-024-01688-8","DOIUrl":"10.1007/s12540-024-01688-8","url":null,"abstract":"<div><p>To enhance the strength and plasticity of the AZ61 Mg alloy, a process called extrusion-shear (ES) was proposed. The process is based on conventional extrusion with the addition of two equal extrusion channels (ECAP). ES process is a severe plastic deformation process that can effectively enhance the microstructure and mechanical properties of Mg alloy. However, the impact of shear angle on the process and mechanism remains unclear. Two channel angles, 120 and 135°, were designed for processing. The properties of the center and edge zones of the formed billets were investigated. This process is performed on AZ61 Mg alloys in the as-cast state with a processing temperature of 440 °C. The results show a significant increase in strength, with the yield strength reaching 193 MPa in the center zone of the ES-135° sample and the ultimate tensile strength reaching 241.9 MPa in the edge zone of the ES-120° sample. The increase in strength is attributed to second-phase precipitates, bimodal grain structure and high-density dislocations. ES-120° and ES-135° samples show less weakening of the basal texture in the edge zone than in the center zone. The ES-120° sample’s edge zone exhibited a fracture elongation of 18.2%. Excellent plasticity attributed to active slip system and bimodal grains. The microstructure results for the central and edge zones of the samples show that the shear angle leads to differences in the crystal orientation of the Mg alloys, and that different zones of the same sample also have different texture intensity due to the incorporation of ECAP. This study aims to reveal the deformation mechanism of Mg alloys in different shear angles and to provide a way to improve the plastic forming ability and comprehensive performance of Mg alloys.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":703,"journal":{"name":"Metals and Materials International","volume":"30 10","pages":"2808 - 2829"},"PeriodicalIF":3.3,"publicationDate":"2024-05-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140932477","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}