Ziyue Wang, Zixuan Chen, Jianzhuang Xiao, Tao Ding
{"title":"Experimental Study on Interfacial Shear Behavior of 3D Printed Recycled Mortar.","authors":"Ziyue Wang, Zixuan Chen, Jianzhuang Xiao, Tao Ding","doi":"10.1089/3dp.2022.0338","DOIUrl":"10.1089/3dp.2022.0338","url":null,"abstract":"<p><p>A novel shear test method on shear bond behavior of 3D printed interlayer interfaces and interstrip interfaces was proposed in this study. Thereafter, the effect of different replacement ratios of recycled sand, printing intervals, and surface treatments were investigated. The test results showed that under the same printing condition, the interfacial shear strengths of interlayer interface and interstrip interface were similar to each other. The interfacial shear strength slightly decreased with the increase of the replacement ratio of recycled sand, while it sharply decreased with the extension of printing interval time. The interfaces in 3D printed recycled mortar had higher time sensitivity compared with 3D printed natural mortar. Considering that discontinuous construction will introduce inferior interfaces in 3D printed concrete components, effective surface treatments should be conducted. According to the test results, the improvement effect of surface treatments was epoxy paste > cement paste > surface wetting > no treatment.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442413/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41354683","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Microstructure and Mechanical Properties of NiTi Alloy Prepared by Double-Wire + Arc Additive Manufacturing Plus <i>In Situ</i> Heat Treatment.","authors":"Jian Han, Xinya Chen, Guoyang Zhang, Bang Liu, Meiqing Meng, Yangchuan Cai, Hongbing Jiang, Mingjie Bi, Yueqian Hong, Yinbao Tian","doi":"10.1089/3dp.2023.0003","DOIUrl":"10.1089/3dp.2023.0003","url":null,"abstract":"<p><p>In this study, NiTi shape memory alloy was prepared by double-wire + arc additive manufacturing plus <i>in situ</i> heat treatment using TA1 and ER-Ni welding wires as the raw materials. The results show that the microstructural evolution from the bottom to top is NiTi<sub>2</sub> + NiTi → NiTi + Ni<sub>3</sub>Ti + Ni<sub>4</sub>Ti<sub>3</sub> → NiTi + Ni<sub>4</sub>Ti<sub>3</sub> + Ni<sub>3</sub>Ti<sub>2</sub> + Ni<sub>3</sub>Ti + α-Ti. Complex thermal cycles led to the precipitation of Ni<sub>3</sub>Ti, which improves the hardness of the matrix (B2), and the average hardness value of the top region reaches 550.7 HV<sub>0.2</sub>. The fracture stress is 2075 ± 138.4 MPa and the fracture strain is 11.2 ± 1.27%. The sample shows 7.02% residual strain and 5.87% reversible strain after 15 cycles, and the stress hysteresis decreases with an increase in cyclic strain.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442353/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45086178","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Finite Element Simulation of Residual Stress in Laser Additive Manufactured Functionally Gradient Materials Based on Bessel Heat Source Model.","authors":"Zihe Liu, Changyuan Yu, Hongjian Zhao, Chen Liu, Changsheng Liu, Yu Zhan","doi":"10.1089/3dp.2022.0257","DOIUrl":"10.1089/3dp.2022.0257","url":null,"abstract":"<p><p>Laser additive manufacturing (LAM) technology has the advantages of short manufacturing cycles, low material waste rate, and design ability. It is especially suitable for preparing functionally gradient materials (FGM). However, due to the large temperature gradient and the change in material composition, the residual stress is very high, which will seriously affect the mechanical properties and manufacturing accuracy of the structure. In this study, the thermomechanical coupled finite element model based on the Bessel heat source is established, and the residual stress in LAM TC4/TC11 FGM is obtained. The results show that the Bessel heat source can effectively suppress the generation of residual stress in the additive manufacturing process, and the finite element results are consistent with the experimental results. Compared with the traditional Gaussian heat source, the maximal residual tensile stress is reduced by an average of 28.1%. The value of residual stress increases with the increase in the number of printing layers, and it increases with the increase of the laser power and decreases with the increase of the scanning speed. The overall trend is that the two sides are compressive stress and the middle is tensile stress. The research has important reference significance for the reasonable suppression of the residual stress in FGM produced by LAM.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442152/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41608737","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"3D Printed Magnetoelectric Composites for Personalized Wearable Multifunctional Sensors.","authors":"Donglai Zhou, Yaodong Yang, Wei-Feng Rao","doi":"10.1089/3dp.2022.0396","DOIUrl":"10.1089/3dp.2022.0396","url":null,"abstract":"<p><p>Traditional fabrication methods for creating flexible magnetoelectric sensors are often laborious and challenging when it comes to personalization. This article employs fused deposition modeling 3D printing technology to produce flexible multifunctional sensors. (0-3) type composite filaments were prepared using polyvinylidene fluoride and cobalt ferrite (CoFe<sub>2</sub>O<sub>4</sub>, abbreviated as CFO). These filaments can be printed into various shapes, exhibiting good mechanical and electrical properties. Crucial parameters, such as different component ratios and CFO particle sizes, were analyzed. This study can serve as a valuable reference for the future development of personalized wearable sensors.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442426/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42177221","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ximeng Liao, Qian Chen, Ze Zhao, Qiang Yang, Junchao Li
{"title":"Densification and Properties of Bimodal 316L Stainless Steel Produced by Binder Jetting Printing with Addition of B<sub>4</sub>C.","authors":"Ximeng Liao, Qian Chen, Ze Zhao, Qiang Yang, Junchao Li","doi":"10.1089/3dp.2022.0250","DOIUrl":"10.1089/3dp.2022.0250","url":null,"abstract":"<p><p>Boron-based aids are commonly introduced to tackle the unsatisfactory densification of SS316L parts fabricated by binder jetting (BJ) technology. However, there is scarce study on the effect of sintering aids on the mechanical performance. This work investigates the effect of B<sub>4</sub>C aids and sintering temperature on the mechanical performance and microscopic morphology of BJ printing SS316L parts. SS316L powders with a bimodal size distribution were adopted to enhance density and reduce the shape distortion. Besides, B<sub>4</sub>C was added as a sintering aid to promote densification during sintering. The results show that the bimodal powder is in favour of the density increase and the sintering process. The sintering temperature is largely reduced with the addition of B<sub>4</sub>C. Further, the mechanical performance is mainly affected by the final density and B<sub>4</sub>C content. In view of a comprehensive evaluation of shape retention and properties, B<sub>4</sub>C content of 1 wt.% and sintering temperature of 1250°C are expected to be the optimal parameters.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442154/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42603898","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Viola Hobiger, Anna-Lea Kutsch, Jürgen Stampfl, Robert Liska, Stefan Baudis, Peter Krajnc
{"title":"Thiol-Acrylate polyHIPEs via Facile Layer-by-Layer Photopolymerization.","authors":"Viola Hobiger, Anna-Lea Kutsch, Jürgen Stampfl, Robert Liska, Stefan Baudis, Peter Krajnc","doi":"10.1089/3dp.2022.0289","DOIUrl":"10.1089/3dp.2022.0289","url":null,"abstract":"<p><p>A highly reactive thiol-ene high internal phase emulsion based on the monomers 1,6-hexanediol diacrylate and tris 2-(3-mercaptopropionyloxy)ethyl isocyanurate was developed for the purpose of light-driven additive manufacturing, resulting in highly porous customizable poly(high internal phase emulsion) materials. The formulation was specifically designed to facilitate short irradiation times and low amounts of photoinitiator. Furthermore, the developed emulsion does not rely on employing harmful solvents to make scale-up and industrial applications feasible. The selected thiol was added to the printing formulation as a chain-transfer agent, decreasing the brittleness of the acrylate-based system and potential of oxygen inhibition. The thickness of the printed layers lay <50 μm, and the average pore size of all samples was <5 μm.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442182/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44927423","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Optimization of 3D Printing Parameters of Polylactic-Co-Glycolic Acid-Based Biodegradable Antibacterial Materials Using Fused Deposition Modeling.","authors":"Dandan Dou, Lizhen Wang, Kaixiang Jin, Yingxiang Han, Xiaofei Wang, Lihua Song, Yubo Fan","doi":"10.1089/3dp.2022.0340","DOIUrl":"10.1089/3dp.2022.0340","url":null,"abstract":"<p><p>A high incidence of ureteral diseases was needed to find better treatments such as implanting ureteral stents. The existing ureteral stents produced a series of complications such as bacterial infection and biofilm after implantation. The fused deposition modeling (FDM) of 3D printing biodegradable antibacterial ureteral stents had gradually become the trend of clinical treatment. But it was necessary to optimize the FDM 3D printing parameters of biodegradable bacteriostatic materials to improve the precision and performance of manufacturing. In this study, polylactic-co-glycolic acid (PLGA), polycaprolactone (PCL), and nanosilver (AgNP) were mixed by the physical blending method, and the 3D printing parameters and properties were studied. The relationship between printing parameters and printing errors was obtained by single-factor variable method and linear fitting. The performance of 3D printing samples was obtained through infrared spectrum detection, molecular weight detection, and mechanical testing. The printing temperature and the printing pressure were proportional to the printing error, and the printing speed was inversely proportional to the printing error. The 3D printing has little effect on the functional groups and molecular weights of biodegradable antibacterial materials. The addition of AgNP increases the compressive strength and breaking strength by 8.332% and 37.726%, which provided ideas for regulating the mechanical properties. The parameter range of biodegradable bacteriostatic materials for thermal melting 3D printing was precisely established by optimizing the parameters of printing temperature, printing pressure, and printing speed, which would be further applied to the advanced manufacturing of biodegradable implant interventional medical devices.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442416/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46198185","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Experimental Investigation on Friction Behavior of Selective Laser Sintering Processed Parts.","authors":"Prithvirajan Rajendran, Arumaikkannu Ganesan","doi":"10.1089/3dp.2022.0249","DOIUrl":"10.1089/3dp.2022.0249","url":null,"abstract":"<p><p>Selective laser sintering (SLS) is a powder bed fusion additive manufacturing process that uses polymer powders to produce functional parts directly from digital 3D models. SLS supports small- to medium-batch fabrication of customized products for various end-use applications. These parts can be used as tooling to support conventional manufacturing and inspection where mechanical and tribological behaviors are important. This article evaluates the friction behavior of parts fabricated by SLS polyamide (PA12) and glass bead-filled polyamide (PA-GF) materials. Pin-on-Disk tribometer was used to characterize the behavior in dry sliding conditions with part build orientation, load, and speed as factors. Taguchi's approach and analysis of variance are used to quantify the influence of these factors on the friction coefficient. Both materials show reduction in friction coefficient with the increase in load; on the other hand, an increase in speed affects adversely. However, the influence of part orientation is comparatively lesser than the other two factors considered in this study. The debris, pin, and disk wear surfaces were examined to learn wear mechanisms. It is observed that surface porosity resulting from the fabrication process plays a significant role in friction behavior. The glass beads in PA-GF material function as reinforcement against load and influences the friction behavior. Low friction and wear characteristics make both materials as a prospective contender for tooling application.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442188/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49106878","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Sidra Tul Muntaha, Ari Hokkanen, Mikko Harjanne, Matteo Cherchi, Pekka Suopajärvi, Petri Karvinen, Markku Pekkarinen, Matthieu Roussey, Timo Aalto
{"title":"3D Printed Lenses for Vertical Beam Collimation of Optical Phased Arrays.","authors":"Sidra Tul Muntaha, Ari Hokkanen, Mikko Harjanne, Matteo Cherchi, Pekka Suopajärvi, Petri Karvinen, Markku Pekkarinen, Matthieu Roussey, Timo Aalto","doi":"10.1089/3dp.2022.0314","DOIUrl":"10.1089/3dp.2022.0314","url":null,"abstract":"<p><p>This article presents the design, fabrication, and characterization of edge-coupled 1D optical phased arrays (OPAs) combined with collimating lenses. Our concept was tested with two OPAs having different collimation ranges. Both OPA designs have 3-μm waveguide spacing and the maximum beam steering range is about 30° based on wavelength tuning around 1550 nm. The first generation had 37 channels with 108 μm of waveguide array width and the second generation had 512 channels with 1.5 mm array width. As the array outputs are edge coupled, suitable lenses are required to collimate the beam vertically. We report the comparison between a commercially available straight cylindrical lens and custom 3D printed curved cylindrical lenses. In the experiments, we demonstrate 1D beam steering of the light outcoupled from the waveguide facets and collimated by these lenses and analyzed parameters such as Rayleigh range and beam divergence. These parameters are estimated to be 9.9 mm and 7.0 mrad (0.4°), respectively, for the commercial lens, whereas 40.1 mm and 3.5 mrad (0.2°) for the dedicated 3D printed lens, showing a clear improvement.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442161/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49338100","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Fabrication of Zirconia Ceramic Dental Crowns by Digital Light Processing: Effects of the Process on Physical Properties and Microstructure.","authors":"Faqiang Zhang, Yangbo Zuo, Kesheng Zhang, Hairui Gao, Shupei Zhang, Haishen Chen, Guangwang Liu, Xia Jin, Jingzhou Yang","doi":"10.1089/3dp.2022.0342","DOIUrl":"10.1089/3dp.2022.0342","url":null,"abstract":"<p><p>Highly dense zirconia ceramic dental crowns were successfully fabricated by a digital light processing (DLP) additive manufacturing technique. The effects of slurry solid content and exposure density on printing accuracy, curing depth, shrinkage rate, and relative density were evaluated. For the slurry with a solid content of 80 wt%, the curing depth achieved 40 μm with minimal overgrowth under an exposure intensity of 16.5 mW/cm<sup>2</sup>. Solid content and sintering temperature had remarkable effects on physical properties and microstructure. Higher solid content resulted in better structural integrity, higher relative density, and denser microstructure. Compressive strength, Vickers hardness, fracture toughness, and wear resistance significantly increase with lifting solid content, reaching values of 677 MPa, 12.62 GPa, 6.3 MPa·m<sup>1/2</sup>, and 1.5 mg/min, respectively, for 1500°C sintered zirconia dental crowns printed from a slurry with 80 wt% solid content. DLP is deemed a promising technology for the fabrication of zirconia ceramic dental crowns for tooth repair.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442358/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42316511","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}