3D Printing and Additive Manufacturing最新文献_第2页

Suppressing Metal Nanoparticle Ablation with Double-Pulse Femtosecond Laser Sintering. 双脉冲飞秒激光烧结抑制金属纳米颗粒烧蚀

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0229

Janghan Park, Zefang Ye, Hugo Celio, Yaguo Wang

引用次数: 0

Development of Fused Deposition Modeling of Multiple Materials (FD3M) Through Dynamic Coaxial Extrusion. 动态同轴挤压多材料熔融沉积模型（FD3M）的研制

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0197

Robert G Lahaie, Christopher J Hansen, David O Kazmer

{"title":"Development of Fused Deposition Modeling of Multiple Materials (FD3M) Through Dynamic Coaxial Extrusion.","authors":"Robert G Lahaie, Christopher J Hansen, David O Kazmer","doi":"10.1089/3dp.2022.0197","DOIUrl":"10.1089/3dp.2022.0197","url":null,"abstract":"Multimaterial additive manufacturing is expanding the design space realizable with 3D printing, yet is largely constrained to sequential deposition of each individual material. The ability to coextrude two materials and change the ratio of materials while printing would enable custom-tailored polymer composites. Here, the evolution of a dynamic material coextrusion process for additive manufacturing capable of printing any ratio between and including two neat input materials is described across 3 hot-end generations and 14 implemented design iterations. The designs evolved with increased understanding of manufacturing constraints associated with the additive manufacturing of metal components with internal flow bore diameters on the order of 2 mm and typical bore length around 50 mm. The second generation overcame this issue by partitioning the design into two pieces to locate the flow channel geometry at the interface between the components so that the details could be easily printed on the components' external surfaces. The third concept generation then focused on minimizing flow channel volume to reduce the average length when transitioning between materials by 92%. The third-generation design was also used to investigate the improvements in dimensional stability during annealing of acrylonitrile butadiene styrene (ABS) made possible by coextruding ABS with a polycarbonate (PC) core. The standard deviation of part shrinkage after annealing was 7.08% for the neat ABS but reduced to 0.24% for the coextruded ABS/PC components.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11057573/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44497598","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Crack Formation and Control in an AlCoCrFeNi High Entropy Alloy Fabricated by Selective Laser Melting. 选择性激光熔化制备AlCoCrFeNi高熵合金裂纹的形成与控制

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0142

Shuimiao Wei, Pan Ma, Yacheng Fang, Zhiyu Zhang, Zhilu Yang, Xuerong Shi, Konda Gokuldoss Prashanth

引用次数: 0

A Novel Cryogenic Approach to 3D Printing Cytocompatible, Conductive, Hydrogel-Based Inks. 一种新的低温方法3D打印细胞兼容，导电，水凝胶基油墨

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0169

Aida Shoushtari Zadeh Naseri, Cormac Fay, Andrew Nattestad, Gregory Ryder, Sepidar Sayyar, Zhilian Yue, Xiao Liu, David L Officer, Gordon G Wallace

{"title":"A Novel Cryogenic Approach to 3D Printing Cytocompatible, Conductive, Hydrogel-Based Inks.","authors":"Aida Shoushtari Zadeh Naseri, Cormac Fay, Andrew Nattestad, Gregory Ryder, Sepidar Sayyar, Zhilian Yue, Xiao Liu, David L Officer, Gordon G Wallace","doi":"10.1089/3dp.2022.0169","DOIUrl":"10.1089/3dp.2022.0169","url":null,"abstract":"In the field of tissue engineering and regenerative medicine, developing cytocompatible 3D conductive scaffolds that mimic the native extracellular matrix is crucial for the engineering of excitable cells and tissues. In this study, a custom cryogenic extrusion 3D printer was developed, which afforded control over both the ink and printing surface temperatures. Using this approach, aqueous inks were printed into well-defined layers with high precision. A conductive hydrogel ink was developed from chitosan (CS) and edge-functionalised expanded graphene (EFXG). Different EFXG:CS ratios (between 60:40 and 80:20) were evaluated to determine both conductivity and printability. Using the novel customized cryogenic 3D printer, conductive structures of between 2 and 20 layers were produced, with feature sizes as small as 200 μm. The printed structures are mechanically robust and are electrically conducting. The highest Young's modulus and conductivity in a hydrated state were 2.6 MPa and ∼45 S/m, respectively. Cytocompatibility experiments reveal that the developed material supports NSC-34 mouse motor neuron-like cells in terms of viability, attachment, and proliferation. The distinctive mechanical and electrical properties of the 3D-printed structures would make them good candidates for the engineering of 3D-structured excitable cells. Moreover, this novel printing setup can be used to print other hydrogel-based inks with high precision and resolution.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11057540/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49039371","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Rapid Continuous 3D Printing via Orthogonal Dual-Color Photoinitiation and Photoinhibition. 正交双色光引发和光抑制快速连续3D打印

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0278

Min Hu, Haobo Cheng, Yunpeng Feng

{"title":"Rapid Continuous 3D Printing via Orthogonal Dual-Color Photoinitiation and Photoinhibition.","authors":"Min Hu, Haobo Cheng, Yunpeng Feng","doi":"10.1089/3dp.2022.0278","DOIUrl":"10.1089/3dp.2022.0278","url":null,"abstract":"Stereolithographic additive manufacturing technology has developed from point-by-point scanning exposure to layer-by-layer masking curing and even volumetric printing. Rapid prototyping is one of the important goals pursued by researchers. A continuous three-dimensional (3D) printing system based on the dual-color photoinitiation and photoinhibition is proposed with the aim of further improving printing speed. The process of continuous 3D printing is realized through the anti-polymerization layer between the cured part and the window generated by the ultraviolet (UV) light sheet (355 nm), and dynamic masking with the blue light (470 nm). The volume of the anti-polymerization layer can be adjusted by the intensity ratio of the incident lights (IUV, 0/Iblue,0) and the size of UV laser spot to enhance the reflow filling rate of the liquid resin. For the orthogonal Gaussian anti-polymerization layer, an intensity ratio of 28.6 allows for an inhibition volume of 97.1% of the desired rectangular anti-polymerization zone with a height of 1 mm. The simulation analysis of continuous 3D printing process by flow-structure interaction reveals that the increase of the thickness of the anti-polymerization layer effectively improves the filling rate of the resin and the cross-sectional area of printing, and reduces the stress of the cured part. The experiments with two different 3D structures printing demonstrate that the filling rate and the stress have virtually no effect on the printing process at a large-scale thickness of the anti-polymerization layer, and the printing speed is capable of reaching 200 μm/s. Certainly, the printing volume and complexity can be further improved with the improvement of the system and the optimization of the resin.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11057690/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45600561","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Three-Dimensional Printable Magnetic Microfibers: Development and Characterization for Four-Dimensional Printing. 三维可打印磁性微纤维:四维打印的发展和表征

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0103

Yanwen Han, Qing Lu, Jing Xie, Ki-Young Song, Dun Luo

{"title":"Three-Dimensional Printable Magnetic Microfibers: Development and Characterization for Four-Dimensional Printing.","authors":"Yanwen Han, Qing Lu, Jing Xie, Ki-Young Song, Dun Luo","doi":"10.1089/3dp.2022.0103","DOIUrl":"10.1089/3dp.2022.0103","url":null,"abstract":"This study proposes a novel and simple fabrication method of magnetic microfibers, employing filament stretching three-dimensional (3D) printing, and demonstrates the capacity of four-dimensional (4D) printing of the proposed magnetic microfibers. A ferromagnetic 3D printing filament is prepared by the mixture of neodymium-iron-boron (NdFeB) and polylactic acid (PLA), and we investigate the characteristics of the ferromagnetic filament by mixing ratio, magnetic properties, mechanical properties, and rheological properties through experiments. By thermal extrusion of the ferromagnetic filament through a 3D printer nozzle, various thicknesses (80-500 μm) and lengths (less than ∼5 cm) of ferromagnetic microfibers are achieved with different printing setups, such as filament extrusion amount and printing speed. The printed ferromagnetic microfibers are magnetized to maintain a permanent magnetic dipole moment, and 4D printing can be achieved by the deformations of the permanently magnetized microfibers under magnetic fields. We observe that the mixing ratio, the thickness, and the length of the magnetized microfibers provide distinct deformation of the microfiber for customization of 4D printings. This study exhibits that the permanently magnetized microfibers have a great potential for smart sensors and actuators. Furthermore, we briefly present an application of our proposed magnetic microfibers for bionic motion actuators with various unique undulating and oscillating motions.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11057696/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46010797","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

The Roles of Microprobe in Localized Electrodeposition: Electrolyte Localized Transport and Force-Displacement Sensitivity. 微探针在局部电沉积中的作用：电解质的局部输运和力位移灵敏度

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0238

Wanfei Ren, Manfei Wang, Xiaoqing Sun, Edgar Hepp, Jinkai Xu

{"title":"The Roles of Microprobe in Localized Electrodeposition: Electrolyte Localized Transport and Force-Displacement Sensitivity.","authors":"Wanfei Ren, Manfei Wang, Xiaoqing Sun, Edgar Hepp, Jinkai Xu","doi":"10.1089/3dp.2022.0238","DOIUrl":"10.1089/3dp.2022.0238","url":null,"abstract":"Facing the rapid development of 6G communication, long-wave infrared metasurface and biomimetic microfluidics, the performance requirements for microsystems based on metal tiny structures are gradually increasing. As one of powerful methods for fabrication metal complex microstructures, localized electrochemical deposition microadditive manufacturing technology can fabricate copper metal micro overhanging structures without masks and supporting materials. In this study, the role of the microprobe cantilever (MC) in localized electrodeposition was studied. The MC can be used for precise deposition with electrolyte localized transport function and high accuracy force-displacement sensitivity. To prove this, the electrolyte flow was simulated when the MC was in bending or normal state. The simulation results can indicate the influence of turbulent flow on the electrolyte flow velocity and the pressure at the end of the pyramid. The results show that the internal flow velocity increased by 8.9% in the bending probe as compared with normal. Besides, this study analyzed the force-potential sensitivity characteristics of the MC. Using the deformation of the MC as an intermediate variable, the model of the probe tip displacement caused by the growth of the deposit and the voltage value displayed by the photodetector was mathematically established. In addition, the deposition of a single voxel was simulated by simulation process with the simulated height of 520 nm for one voxel, and the coincidence of simulation and experimental results was 93.1%. In conclusion, this method provides a new way for localized electrodeposition of complex microstructures.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11058414/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44843239","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Simulation of Binder Jetting and Analysis of Magnesium Alloy Bonding Mechanism. 粘合剂喷射模拟与镁合金粘合机理分析。

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0252

Qiang Yang, Mei Li, Ze Zhao, Ximeng Liao, Junchao Li

{"title":"Simulation of Binder Jetting and Analysis of Magnesium Alloy Bonding Mechanism.","authors":"Qiang Yang, Mei Li, Ze Zhao, Ximeng Liao, Junchao Li","doi":"10.1089/3dp.2022.0252","DOIUrl":"10.1089/3dp.2022.0252","url":null,"abstract":"Binder jetting (3DP) is a kind of additive manufacturing at room temperature and atmospheric environment, which can reduce the risk of magnesium alloy forming. Magnesium alloy powder is bonded to a certain structure by a binder, so the appropriate binder is very important in 3DP. In this study, according to the characteristics of magnesium alloy, a simple and easy-to-obtain water-based low-molecular alcohol binder was used to reduce the difficulty of magnesium alloy 3DP. Additionally, we use COMSOL Multiphysics simulation software to establish a simulation model of the movement and deposition process of the binder. The results show that the increase in jet velocity will increase the quality and saturation of droplets. More importantly, the larger the jet velocity is, the larger the spreading width of the binder droplet after impacting the powder bed, which seriously affects the dimensional accuracy of the green part. In addition, lower binder saturation will weaken the formation of interparticle bonding neck and cannot form a stable structure. Furthermore, we analyzed the bond reactants of the binder and magnesium alloy powder, which eventually decompose into MgO, and the experimental results show that the final sintered sample has considerable performance.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11058416/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"60697458","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Synthesis and Investigation of Mechanical Properties of the Acrylonitrile Butadiene Styrene Fiber Composites Using Fused Deposition Modeling. 熔融沉积法合成丙烯腈-丁二烯-苯乙烯纤维复合材料及其力学性能研究

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0199

Ali Zahid, Muhammad Tuoqeer Anwar, Arslan Ahmed, Yasir Raza, Ghulam Abbas Gohar, Muhammad Jamshaid

{"title":"Synthesis and Investigation of Mechanical Properties of the Acrylonitrile Butadiene Styrene Fiber Composites Using Fused Deposition Modeling.","authors":"Ali Zahid, Muhammad Tuoqeer Anwar, Arslan Ahmed, Yasir Raza, Ghulam Abbas Gohar, Muhammad Jamshaid","doi":"10.1089/3dp.2022.0199","DOIUrl":"10.1089/3dp.2022.0199","url":null,"abstract":"Additive manufacturing is becoming a global phenomenon due to its versatile properties and numerous benefits, which is not possible by conventional machining processes. Fused deposition modeling (FDM) shows a huge potential of shift from rapid prototyping toward the rapid manufacturing. Nowadays, the strength of the FDM-printed parts is very important to consider along with all the printing parameters, which affect the strength of these parts. This study includes the investigation of printing parameters (infill density, layer thickness, and shell count) on the strength of FDM-printed parts of acrylonitrile butadiene styrene (ABS) and carbon fiber-reinforced ABS (ABS-CF). These printing parameters directly affect the quality as well as the strength of the 3D-printed parts through FDM. Tensile tests were performed on the universal testing machine on both types of printed parts. The optimized parameters for the 3D-printed samples of the pristine ABS are found to be 0.1045 mm of layer thickness, 57.72% of infill density, and 7.63 numbers of shell count, while the optimum parameters obtained for ABS-CF are 0.2780 mm of layer thickness, 28.37% of infill density, and 9.88 numbers of shell count. The results show that the layer thickness and shell count have a significant effect on the ultimate tensile strength of the 3D-printed parts.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11057687/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41931691","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Energy Absorption of 3D Printed ABS and TPU Multimaterial Honeycomb Structures. 3D打印ABS和TPU多材料蜂窝结构的能量吸收

IF 3.1 4区工程技术

3D Printing and Additive Manufacturing Pub Date : 2024-04-01 Epub Date: 2024-04-16 DOI: 10.1089/3dp.2022.0196

Nava Raj Khatri, Paul F Egan

{"title":"Energy Absorption of 3D Printed ABS and TPU Multimaterial Honeycomb Structures.","authors":"Nava Raj Khatri, Paul F Egan","doi":"10.1089/3dp.2022.0196","DOIUrl":"10.1089/3dp.2022.0196","url":null,"abstract":"Advances in multimaterial 3D printing are enabling the construction of advantageous engineering structures that benefit from material synergies. Cellular structures, such as honeycombs, provide high-energy absorption to weight ratios that could benefit from multimaterial strategies to improve the safety and performance of engineered systems. In this study, we investigate the energy absorption for honeycombs with square and hexagonal unit cells constructed from acrylonitrile butadiene styrene (ABS) and thermoplastic polyurethane (TPU). Honeycombs were fabricated and tested for out-of-plane and in-plane compression using ABS, TPU, and a combination of ABS with a central TPU band of tunable height. Out-of-plane energy absorption for square honeycombs increased from 2.2 kN·mm for TPU samples to 11.5 kN·mm for ABS samples and energy absorption of hexagonal honeycombs increased from 2.9 to 15.1 kN·mm as proportions of TPU/ABS were altered. In-plane loading demonstrated a sequential collapse of unit cell rows in square honeycombs with energy absorption of 0.1 to 2.6 kN·mm and a gradual failure of hexagonal honeycombs with energy absorption of 0.6 to 2.0 kN·mm. These results demonstrate how multimaterial combinations affect honeycomb compressive response by highlighting their benefits for controlled energy absorption and deformation for tunable performance in diverse engineering applications.","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11057531/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48263753","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0