Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture最新文献_第3页

Fabric defect detection using AI and machine learning for lean and automated manufacturing of acoustic panels 使用人工智能和机器学习进行织物缺陷检测，用于声学面板的精益和自动化制造

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-08 DOI: 10.1177/09544054231209782

Wai Hin Cheung, Qingping Yang

{"title":"Fabric defect detection using AI and machine learning for lean and automated manufacturing of acoustic panels","authors":"Wai Hin Cheung, Qingping Yang","doi":"10.1177/09544054231209782","DOIUrl":"https://doi.org/10.1177/09544054231209782","url":null,"abstract":"Fabric defects in the conventional manufacturing of acoustic panels are detected via manual visual inspections, which are prone to problems due to human errors. Implementing an automated fabric inspection system can improve productivity and increase product quality. In this work, advanced machine learning (ML) techniques for fabric defect detection are reviewed, and two deep learning (DL) models are developed using transfer learning based on pre-trained convolutional neural network (CNN) architectures. The dataset used for this work consists of 1800 images with six different classes, made up of one class of fabric in good condition and five classes of fabric defects. The model design process involves pre-processing of the images, modification of the neural network layers, as well as selection and optimisation of the network’s hyperparameters. The average accuracies of the two CNN models developed in this work, which used the GoogLeNet and the ResNet50 architectures, are 89.84% and 95.45%, respectively, showing statistically significant results. The interpretability of the models is discussed using the Grad-CAM technique. Relevant image acquisition hardware requirements are also put forward for integration with the detection software, which can enable successful deployment of the model for the automated fabric inspection.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"47 S223","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135342564","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Human–machine fusion–based operational complexity measurement approach to assembly lines for smart manufacturing 基于人机融合的智能制造装配线操作复杂性测量方法

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Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-07 DOI: 10.1177/09544054231209158

Guoliang Fan, Zuhua Jiang, Hao Zheng, Yicong Gao, Shanhe Lou

{"title":"Human–machine fusion–based operational complexity measurement approach to assembly lines for smart manufacturing","authors":"Guoliang Fan, Zuhua Jiang, Hao Zheng, Yicong Gao, Shanhe Lou","doi":"10.1177/09544054231209158","DOIUrl":"https://doi.org/10.1177/09544054231209158","url":null,"abstract":"Complexity is an important quantification of uncertain operation in assembly lines and the key source of invisible uncertainty problems in smart manufacturing. The purpose of this paper is to propose a complexity measurement approach to assess the complexity of assembly lines integrating humans, machines and configurations. First, the complexity models of the three states of the operation related to humans and machines are built based on information entropy and the operation time model. Then, an operational complexity model is built at the station level; it is constructed with a single station, parallel stations and sublines based on Kolmogorov entropy. The model quantitatively describes the cumulative complexity along with the material flow. Furthermore, the complexity model of the overall system is given, and the Lempel–Ziv algorithm is applied to measure the complexity flow along with the stations. The complexity equilibrium index is derived to quantify the balancing degree among the stations. The model incorporates uncertain operation into system modeling to quantify the influence of uncertainties on the state of the assembly line. An engine assembly line is used to validate that the approach can measure the complexity from operation to station to system.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"213 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135476108","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Comprehensive extraction technology of key quality characteristics of meta-action unit for CNC machine tools design 数控机床设计元作用单元关键质量特征综合提取技术

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-07 DOI: 10.1177/09544054231209787

Zhongxi Zhang, Junfa Li, Chongyue Shi, Yulong Li, Genbao Zhang

{"title":"Comprehensive extraction technology of key quality characteristics of meta-action unit for CNC machine tools design","authors":"Zhongxi Zhang, Junfa Li, Chongyue Shi, Yulong Li, Genbao Zhang","doi":"10.1177/09544054231209787","DOIUrl":"https://doi.org/10.1177/09544054231209787","url":null,"abstract":"The QCs (quality characteristics) of MAU (meta-action unit) determine the quality of CNC (computer numerical control) machine tools. For improving the accuracy of MAU QCs analysis, and solving the problems that the current methods either only have subjective analysis, or only have objective analysis, or the analysis process that includes both subjective and objective analysis methods is relatively complex, a comprehensive identification method of MAU QCs according to the improved MAHP (multiplicative analytic hierarchy process) method and Shannon entropy is proposed in this paper. Firstly, the QCs of the MAU are divided into quality layer and index layer. Secondly, the expert evaluation weight is introduced to improve the MAHP, then the sub quality layer of the meta-action unit was subjectively analyzed. Thirdly, the index layer of the MAU is objectively analyzed by the Shannon entropy. Finally, the results obtained by WMAHP (weighted multiplication analytic hierarchy process) method and Shannon entropy method are synthesized, and the Pareto principle is adopted to extract the key QCs of the MAU. The proposed method combines the advantages of both subjective and objective analysis, and it can reduce the fluctuation of the analysis results caused by data changes. Meanwhile, the analysis process is relatively simple. Its applicability and superiority have also been confirmed by an experiment and comparisons with various methods. The proposed method is of great significance to improve the quality of CNC machine tools.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"212 2","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135475956","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

A generalized closed-form model of cutting energy for arbitrary-helix cylindrical milling tools and its applications 任意螺旋圆柱铣刀切削能量的广义封闭模型及其应用

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Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-07 DOI: 10.1177/09544054231202084

Chigbogu Ozoegwu

{"title":"A generalized closed-form model of cutting energy for arbitrary-helix cylindrical milling tools and its applications","authors":"Chigbogu Ozoegwu","doi":"10.1177/09544054231202084","DOIUrl":"https://doi.org/10.1177/09544054231202084","url":null,"abstract":"The knowledge of energy consumption of different machine tool production processes leading to products is necessary for energy labeling of machined parts in the increasingly sustainability-aware world thus the need for better machining energy modeling techniques. The milling process dynamics is complicated thus numerical and averaging techniques are hitherto usually applied in the cutting energy modeling thus limiting decision-making. This work proposes a generalized force-based closed-form model for the milling process cutting energy. To the best of the author’s knowledge, the model is the first closed-form cutting energy model for milling which not only applies to the conventional cylindrical milling tools with constant helix angle but also to cylindrical milling tools with any helix angle variation. The demonstrated applications of the proposed model include modeling of milling machine electrical energy consumption, modeling/optimization of milling project energy/efficiency and helix angle optimization for passive reduction of cutting energy. The proposed model is checked with experimentally-verified results in literature. For example, the model agrees with numerically computed cutting energy in literature by absolute error of 0.0320%–0.4025% and modeling of milling machine electrical energy consumption using the proposed model recorded the goodness-of-fit indices of 0.9980 [Formula: see text]-value and −0.1271 mean percentage error compared to a published experimental data. A parametric plot and an optimization based on genetic algorithm showed that increase of helix angle increases cutting energy due to increased influence of edge forces, and the effect is more pronounced at higher helix angles. Various potential applications of the presented model are highlighted in the concluding section.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"210 3","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135475964","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Investigation on active vibration control to improve surface quality in precision milling process 提高精密铣削加工表面质量的振动主动控制研究

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-03 DOI: 10.1177/09544054231207422

Miaoxian Guo, Wanliang Xia, Jin Liu, Weicheng Guo, Chongjun Wu

{"title":"Investigation on active vibration control to improve surface quality in precision milling process","authors":"Miaoxian Guo, Wanliang Xia, Jin Liu, Weicheng Guo, Chongjun Wu","doi":"10.1177/09544054231207422","DOIUrl":"https://doi.org/10.1177/09544054231207422","url":null,"abstract":"The tool-workpiece vibration in the precision milling process plays a pivotal role in influencing the surface quality. To solve the machining problem coming with the process vibration, the active vibration control model as well as the corresponding platform are developed, and the active vibration control algorithms are applied to reduce the relative vibrations and improve the surface quality. Firstly, the milling vibration reduction and surface quality improvement are modeled based on the active control algorithms and the system dynamic characteristics. Then, applying the different algorithm control strategies, such as PID, Fuzzy PID, BP neural network, and BP neural network PID control, the control effect is simulated and analyzed. Finally, an experimental platform is established to validate the system’s reliability. The efficiency of various active control methods is compared in terms of frequency vibration control and surface finish roughness improvement. The results indicate that under different milling parameters, the four algorithm control strategies exhibit optimal effects of 13.5%, 30.4%, 28.8%, and 40.1% respectively. These findings provide valuable insights into selecting the optimal vibration control method for precision milling.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"34 10","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135819610","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Effect of in situ and furnace thermal annealing on the mechanical properties and sustainability of 3D printed carbon-peek composites 原位退火和炉内退火对3D打印碳peek复合材料力学性能和可持续性的影响

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-03 DOI: 10.1177/09544054231209797

Iacopo Bianchi, Archimede Forcellese, Michela Simoncini, Alessio Vita

{"title":"Effect of in situ and furnace thermal annealing on the mechanical properties and sustainability of 3D printed carbon-peek composites","authors":"Iacopo Bianchi, Archimede Forcellese, Michela Simoncini, Alessio Vita","doi":"10.1177/09544054231209797","DOIUrl":"https://doi.org/10.1177/09544054231209797","url":null,"abstract":"The present work aims at investigating the impact of heat treatments on the mechanical, environmental and economic performances of components in carbon fibre polyetheretherketone (PEEK) composite produced using the Fused Deposition Modelling technique. The mechanical properties of PEEK can be strongly improved by performing heat treatments to maximize the degree of crystallinity in PEEK. To this purpose, the typical annealing heat treatment in a furnace, that is energy and time intensive, was compared to an innovative in situ annealing process named Direct Annealing System (DAS), which is performed during the 3D printing process. In order to evaluate the effect of heat treatment on mechanical properties of 3D printed parts, tensile tests were carried out on samples treated both using the annealing in a furnace and DAS processes. Similarly, the environmental and economic impacts of the different heat treatments were analysed by means of Life Cycle Assessment and Life Cycle Costing methodologies. The results demonstrated that the DAS system allows the improvement of the mechanical properties of carbon fibre PEEK composite, even though the highest performances can be obtained using a heat treatment in furnace. On the other hand, the DAS system is characterized by lower environmental and economic impacts than the annealing in furnace, denoting its more sustainability.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"31 12","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135820211","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Study on forming process of equal wall thickness metal spiral pipe by single screw pump 单螺杆泵成形等壁厚金属螺旋管工艺研究

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-03 DOI: 10.1177/09544054231203736

Changshuai Shi, Haoyang Zeng, Xiaohua Zhu, Ao Wang

{"title":"Study on forming process of equal wall thickness metal spiral pipe by single screw pump","authors":"Changshuai Shi, Haoyang Zeng, Xiaohua Zhu, Ao Wang","doi":"10.1177/09544054231203736","DOIUrl":"https://doi.org/10.1177/09544054231203736","url":null,"abstract":"To solve the problems of poor high temperature resistance of conventional screw pump stator and difficult machining of screw pump stator with equal wall thickness, this paper created a finite element model of equal wall thickness metal spiral pipe for single screw sump with 42CrMo based on tube hydroforming (THF). In this paper, the forming effects of different processes were evaluated by analysing the average pitch, wall thickness thinning rate and inner contour accuracy. Due to the particularity of design section and irregular plastic flow of material, the wall thickness of internal high pressure forming decreases seriously; on the other hand, because the diameter of the designed section is relatively large, the minimum ratio of D 2 to D min is 1.12, which shows that wrinkles appear in external high pressure forming. As a result, based on the problems of internal and external high pressure forming, a coupling forming process was proposed. The results show that different parameters of coupling forming have little effect on the average pitch of metal spiral tube, and its maximum deviation is 1.08%; while thickness reduction ratio is proportional to initial diameter and thickness. Besides, when the liquid pressure is 350 MPa, the diameter is 60 mm and the wall thickness is 7.5 mm, the contour matching degree is higher; but the material accumulation and wrinkling will happen when the pipe diameter greater than 60 mm.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"33 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135819482","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Cooling-assist friction stir welding: A case study on AA6068 aluminum alloy and copper joint 辅助冷却搅拌摩擦焊:以AA6068铝合金与铜接头为例

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-03 DOI: 10.1177/09544054231209779

Hamed Aghajani Derazkola, Majid Elyasi

引用次数: 0

Influence of post-processing treatment on the surface roughness of polyamide PA12 samples manufactured using additive methods in the context of the production of orthoses 在矫形器生产的背景下，后处理对使用添加剂方法制造的聚酰胺PA12样品表面粗糙度的影响

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-03 DOI: 10.1177/09544054231202423

Paweł Turek, Anna Bazan, Andrzej Zakrecki

{"title":"Influence of post-processing treatment on the surface roughness of polyamide PA12 samples manufactured using additive methods in the context of the production of orthoses","authors":"Paweł Turek, Anna Bazan, Andrzej Zakrecki","doi":"10.1177/09544054231202423","DOIUrl":"https://doi.org/10.1177/09544054231202423","url":null,"abstract":"Additive techniques are gaining popularity, primarily due to the emergence of new 3D printing methods, advancements in 3D printers, and the availability of innovative materials. Models produced using additive processes can undergo additional post-processing and dyeing to modify their functional and visual properties. This article presents the results of surface roughness tests conducted on samples made of polyamide PA12, using the Selective Laser Sintering (SLS) and HP MultiJet Fusion (MJF) methods. Regarding the processing methods, chemical surface treatment contributed to reducing Ra and Rz parameters by about 80% for both analyzed printing methods, while mechanical surface treatment resulted in a reduction of approximately 40% for SLS samples and 30% for MJF samples. On the other hand, dyeing and applying an antibacterial coating did not significantly affect the Ra and Rz parameter values. Considering the obtained results, the recommended manufacturing method for orthosis is the MJF method, and the finishing process should include mechanical treatment followed by dyeing.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135873568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Research on an epoxy resin magnetoelastic abrasive: Application in tool edge preparation 环氧树脂磁弹性磨料的研究及其在刀具刃口制备中的应用

3区工程技术

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture Pub Date : 2023-11-03 DOI: 10.1177/09544054231205100

Yin Yuan, Xuefeng Zhao, Ke You, Xiaolong Yin

{"title":"Research on an epoxy resin magnetoelastic abrasive: Application in tool edge preparation","authors":"Yin Yuan, Xuefeng Zhao, Ke You, Xiaolong Yin","doi":"10.1177/09544054231205100","DOIUrl":"https://doi.org/10.1177/09544054231205100","url":null,"abstract":"Magnetoelastic abrasive grains have low elastic modulus and magnetism, which can create magnetic brushes in magnetic fields. When magnetoelastic abrasive particles come into contact with a workpiece, they can cause deformation, which increases the effective contact surface area and improves machining quality and efficiency. A method for preparing epoxy resin magnetoelastic abrasives was proposed first. The magnetic particle micromorphology was detected through scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Secondly, based on the theory of particle-filled composite materials and mechanics, the representative volume element (RVE) model was developed using the finite element software ABAQUS. The size ratio of iron and silicon carbide filler particles, particle shape, and arrangement of stress and strain were found to further improve the magnetoelastic abrasive preparation process. To investigate the effect of time, abrasive size, tool speed, disc speed, and disc spacing on the flank face value, rake face value, and shape factor, double disc magnetic preparation was subjected to magnetoelastic abrasive. Compared to traditional drag finishing methods, the magnetoelastic abrasive demonstrated high efficiency and quality. Exploring the application of magnetoelastic abrasives, new technology and methods of edge preparation, and promoting progress in magnetic efficient processing and magnetic optical finishing technology is of great theoretical and practical value.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"35 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135819907","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0