T. Perez, S. Mathieu, L. Latu-Romain, Y. Wouters, M. Vilasi
{"title":"Growth of a Single MnCr2O4 Spinel on Ni–25Cr–1.5Mn Alloy by the Rhines Pack Method and Photoelectrochemical and Raman Signatures of MnCr2O4 Spinel","authors":"T. Perez, S. Mathieu, L. Latu-Romain, Y. Wouters, M. Vilasi","doi":"10.1007/s11085-024-10269-4","DOIUrl":"10.1007/s11085-024-10269-4","url":null,"abstract":"<div><p>A single thin MnCr<sub>2</sub>O<sub>4</sub> spinel layer was synthesized on a Ni–25Cr–1.5Mn alloy by a fine control of oxygen partial pressure using the Rhines-pack method, a technique that utilized an appropriate buffering powder mixture. The spinel was characterized using X-Ray diffraction, Raman spectroscopy and photoelectrochemistry. The cubic spinel MnCr<sub>2</sub>O<sub>4</sub> was formed under the oxygen partial pressure close to 5 × 10<sup>–21</sup> atm at 1050 °C controlled by the buffering Ni–25Cr/Cr<sub>2</sub>O<sub>3</sub> powder mixture. Raman MnCr<sub>2</sub>O<sub>4</sub> spectrum is characterized by five vibrational modes, whereas photoelectrochemical characterization revealed the MnCr<sub>2</sub>O<sub>4</sub> band gap measurement at 3.7 eV with an n-type conductivity.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"923 - 933"},"PeriodicalIF":2.1,"publicationDate":"2024-07-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141866550","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Thuan Dinh Nguyen, Jianqiang Zhang, David J. Young
{"title":"Microstructure of Cr2O3 Scales Grown in Ar-5H2O-(5H2) at 850 °C","authors":"Thuan Dinh Nguyen, Jianqiang Zhang, David J. Young","doi":"10.1007/s11085-024-10287-2","DOIUrl":"10.1007/s11085-024-10287-2","url":null,"abstract":"<div><p>Model alloy, Fe-20Cr (wt%), was oxidized in two gas mixtures Ar-5H<sub>2</sub>O-(5H<sub>2</sub>) (vol%) at 850 °C. The alloy formed Cr<sub>2</sub>O<sub>3</sub> scales in both gases. The Cr<sub>2</sub>O<sub>3</sub> scale developed faster in Ar-5H<sub>2</sub>O-5H<sub>2</sub> and contained fine pores, whilst that grown in Ar-5H<sub>2</sub>O was dense. Experiments with inert SiO<sub>2</sub> marker revealed that the Cr<sub>2</sub>O<sub>3</sub> scale growth in Ar-5H<sub>2</sub>O-(5H<sub>2</sub>) was controlled mainly by outward Cr diffusion. When adjusted for grain boundary diffusion effects, Wagner’s theory was successful in describing the hydrogen effect, provided that the Cr<sub>2</sub>O<sub>3</sub> scales are <i>n</i>-type.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 6","pages":"1277 - 1286"},"PeriodicalIF":2.1,"publicationDate":"2024-07-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-024-10287-2.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141866548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Martin, E. Drouelle, J. Rame, J. Cormier, F. Pedraza
{"title":"Low Cycle Fatigue/Corrosion Interactions at 950 °C of AM1 Single Crystal Nickel-Based Superalloy","authors":"A. Martin, E. Drouelle, J. Rame, J. Cormier, F. Pedraza","doi":"10.1007/s11085-024-10255-w","DOIUrl":"10.1007/s11085-024-10255-w","url":null,"abstract":"<div><p>Current nickel-based single crystal superalloys (SX) are mainly designed to increase significant mechanical loading at high temperatures. Therefore, the mechanical resistance is greatly dependant on the microstructure and on the potential metallurgical defects. Corrosion and oxidation at high temperatures may further induce a loss of load-bearing section and lower the overall mechanical performance of such single crystals. While the yet complex mechanical and corrosion mechanisms are relatively well established separately, little is known on their combined effects, let alone on as-cast (AC) versus fully heat-treated (FHT) microstructures. This paper shows that the low cycle fatigue (LCF) at 0.5 Hz, <i>R</i><sub><i>σ</i></sub> = 0.05 and 950 °C is lowered when the AM1 nickel-based single crystal superalloy is pre-corroded with 1 mg/cm<sup>2</sup> Na<sub>2</sub>SO<sub>4</sub> at 950 °C. The degradation increases with increasing pre-corrosion time due to the formation of a porous, brittle corrosion layer that favours the number of crack initiation sites, which are subsequently assisted by hot corrosion and oxidation. In addition, AM1 FHT shows better LCF fatigue resistance than AM1 AC, due to a better creep resistance of the FHT microstructure under these conditions.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"961 - 970"},"PeriodicalIF":2.1,"publicationDate":"2024-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780858","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Martin Batiste, Thomas Perez, Tom Sanviemvongsak, Clara Desgranges, Daniel Monceau
{"title":"Very Long Transient Oxidation of a Nickel-based Single-Crystal Superalloy at 900 °C and 850 °C","authors":"Martin Batiste, Thomas Perez, Tom Sanviemvongsak, Clara Desgranges, Daniel Monceau","doi":"10.1007/s11085-024-10261-y","DOIUrl":"10.1007/s11085-024-10261-y","url":null,"abstract":"<div><p>The isothermal oxidation of Ni-base single-crystal superalloy AM1 was investigated for up to 3600 h at 850 °C and 900 °C. The aim of the study was to test an existing model of oxidation kinetics that considers transitory oxide growth. The samples were characterized at various intervals to correlate the microstructure of the oxide scale with the oxidation kinetics. Transition alumina (<i>θ</i>) was observed among other transition oxides such as spinel, rutile, and chromia, which helped in understanding the nature and kinetics of the transitory stage. After a sufficiently long duration, all samples formed a continuous <i>α</i>-alumina layer at the metal/oxide interface. The previously published model, based on three kinetic parameters, was validated in the temperature range of 800–1200 °C. The duration of the transient regime characterized in this study at 850 °C and 900 °C was consistent with the kinetics model, with a slight increase in the value of the model parameter describing the lateral growth kinetics of <i>α</i>-alumina. This modification resulted in a slight reduction in the duration of the transient regime at low temperatures.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"935 - 948"},"PeriodicalIF":2.1,"publicationDate":"2024-07-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-024-10261-y.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780856","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Deep Intergranular Fluoride Attack by High-Temperature Corrosion on Alloy 625 by LiF in Air at 600 °C","authors":"Aida Nikbakht, Behnam Bahramian, Christine Geers","doi":"10.1007/s11085-024-10259-6","DOIUrl":"10.1007/s11085-024-10259-6","url":null,"abstract":"<div><p>In most chemical and high-temperature processes, metals are exposed to temperature gradients which, in turn, affect the extent of corrosion phenomena. In this study, a long, continuous strip of alloy 625 was exposed to lithium fluoride in a temperature range of 50–600 °C, air environment. The hottest section of this strip was analyzed as a coupon and compared with two other coupons which were exposed isothermally. One of the isothermal exposures was carried out in a tube furnace, and the other one was in a vertical furnace. Oxygen had three different kinds of access to these three coupons, which, in turn, affected the corrosion process. In order to limit the access of oxygen, a long column of lithium fluoride was used in a vertical furnace. The results of the isothermal exposure showed that more access of oxygen in a horizontal tube furnace facilitated the fluoride ingress to a great extent. However, a long sample exposed to a temperature gradient suffered more corrosion attack than the isothermal coupon, under the same LiF load in the vertical furnace. This was associated with the reduction of oxygen at a larger cathode area reaching into colder regions in Inconel 625 strip. Increased oxygen reduction also increases the efficiency of an inner anode at the hottest section, causing the observed rapid intergranular fluoride uptake. The study proposes a mechanism explaining these observations.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"1055 - 1066"},"PeriodicalIF":2.1,"publicationDate":"2024-07-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-024-10259-6.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780857","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
L. Portebois, S. Mathieu, M. Vilasi, P. Berthod, P-J. Panteix, M. Podgorski
{"title":"Chemical Degradation of the Ternary Al2O3–YAG–ZrO2 Eutectic Ceramic by Molten CMAS","authors":"L. Portebois, S. Mathieu, M. Vilasi, P. Berthod, P-J. Panteix, M. Podgorski","doi":"10.1007/s11085-024-10258-7","DOIUrl":"10.1007/s11085-024-10258-7","url":null,"abstract":"<div><p>Regarding potential high temperature applications of materials based on the ternary Al<sub>2</sub>O<sub>3</sub>-YAG-ZrO<sub>2</sub> (AYZ) eutectic system for turbine blades, their environmental behaviour has to be evaluated in near-service conditions. CMAS attack is one of the phenomena limiting lifetime of ceramic E/TBC coatings for aircraft engines. The present study reports an assessment of the reactivity of AYZ eutectic material facing with two molten CMAS. The effect of test duration (up to 500 h), CMAS composition (with or without Fe<sub>2</sub>O<sub>3</sub>), microstructure (interlamellar distance), temperature (1250 and 1350 °C) as well as thermal cycling resistance were investigated. Results evidenced that the interaction of CMAS with AYZ eutectic ceramic was limited regardless of the microstructure. No infiltration of molten CMAS within the eutectic ceramic nor mechanical rupture between CMAS and AYZ was observed. The dissolution of AYZ leads to the rapid formation of anorthite with the CMAS components that hinders further reactions. The inward growth of MgAl<sub>2</sub>O<sub>4</sub> spinel in place of the Al<sub>2</sub>O<sub>3</sub> network occurs in accordance with the thermodynamic available data and without any effect on AYZ integrity.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"1117 - 1128"},"PeriodicalIF":2.1,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780852","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. Bosonnet, X. Huang, L. Bataillou, L. Martinelli, Paul C. M. Fossati, Laurence Latu-Romain, Yves Wouters, C. Desgranges, D. Monceau
{"title":"Oxidation of Ni–30Cr Alloy at Low Temperature and Low Oxygen Partial Pressure: Experimental Methods to Improve Kinetics Constants Determination","authors":"S. Bosonnet, X. Huang, L. Bataillou, L. Martinelli, Paul C. M. Fossati, Laurence Latu-Romain, Yves Wouters, C. Desgranges, D. Monceau","doi":"10.1007/s11085-024-10270-x","DOIUrl":"10.1007/s11085-024-10270-x","url":null,"abstract":"<div><p>Ni–30Cr model alloy was used to study chromia-scale formation behaviour. During its formation the mass variation signal is weak and it is important to take specific care to measure oxidation kinetics by thermogravimetric analysis. Symmetrical design allows the determination of very small mass changes in compensating buoyancy effects and limiting measurement drift. The mass variation measurement comprises noise coming from different sources that affects the electronic signal. It must be minimised to improve accuracy. This involves keeping the room-temperature constant, strictly balancing the beam and minimising buoyancy effects. By this way it was possible to acquire kinetics and to measured rate constants, <i>k</i><sub><i>p</i></sub>, in a range from 3.10<sup>–5</sup> to 3.10<sup>–10</sup> mg<sup>2</sup>.cm<sup>−4</sup>.s<sup>−1</sup> equivalent to 10<sup>–12</sup> down to 10<sup>–17</sup> cm<sup>2</sup>.s<sup>−1</sup>. Oxygen partial pressure (<span>({P}_{{O}_{2}})</span>) was monitor and revealed an abnormal consumption of oxygen at the beginning of the thermal exposure. Experiments with an inert material showed parasitic reactions identified by mass spectrometry as combustion of impurities. As oxygen consumption is not only due to oxidation of the sample, corrosion kinetics can’t be deduced from it. Hence, to determine whether the oxygen supply from the gas is a limiting parameter, a model, which quantifies oxygen consumption by sample oxidation within the thermobalance, is proposed.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"1197 - 1209"},"PeriodicalIF":2.1,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11085-024-10270-x.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780855","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
G. Dufour, D. Texier, T. Sanviemvongsak, T. Perez, J. Bonnal, S. Knittel, D. Bonina, M. Vilasi, S. Mathieu
{"title":"Low-Temperature Hot Corrosion Behavior of DS200 + Hf Nickel-Based Superalloy At 650 °C","authors":"G. Dufour, D. Texier, T. Sanviemvongsak, T. Perez, J. Bonnal, S. Knittel, D. Bonina, M. Vilasi, S. Mathieu","doi":"10.1007/s11085-024-10262-x","DOIUrl":"10.1007/s11085-024-10262-x","url":null,"abstract":"<div><p>The morphologies of Type-II hot corrosion attacks were investigated at 650 °C for the DS200 + Hf nickel-based superalloy. The relationship between corrosion rate and microstructural features, i.e., grain boundaries, carbides, eutectics, dendrites, was considered at different scales and for three environments. Corrosion tests and related characterizations were carried out on a total of forty-five samples, including different sampling strategies, test conditions (air, air + 150 ppm SO<sub>2</sub> and air+ 400 ppm SO<sub>2</sub>) and exposure times (24, 50 and 100 h). The amount of SO<sub>2</sub> in the inlet gas was found to be the main factor in the degradation, affecting both the duration of the incubation period and directly the corrosion rate. The proportion of grain boundaries as well as their orientation did not have any influence on the degradation kinetics. On the contrary, MC carbides and γ + γ′ eutectic pools, i.e., the interdendritic area resulting from the solidification stage, underwent deeper attacks for all gaseous atmospheres. The global mechanism can be explained by the SO<sub>3</sub>-induced hot corrosion mechanism.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"1027 - 1039"},"PeriodicalIF":2.1,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780853","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of Oxidation Temperature on the Tensile Behaviour in a 2.5 D Needled Carbon/Carbon Composite for Aircraft Brakes","authors":"Théo Zubiaurre, Matteo Lunghi, Jérome Favergeon, Zoheir Aboura","doi":"10.1007/s11085-024-10254-x","DOIUrl":"10.1007/s11085-024-10254-x","url":null,"abstract":"<div><p>An air-oxidized carbon/carbon (c/c) composite was studied under tensile conditions to examine oxidation temperature’s influence on its behaviour and on the residual mechanical properties. Three oxidation temperatures were tested with oxidation duration chosen to obtain the same weight loss on the samples at each temperature. Notable differences were found in the material’s behaviour depending on the oxidation temperatures. These results show that the weight loss criterion commonly used in the literature to quantify c/c composite oxidation needs to be complete to reflect the actual state of the material after oxidation. Microscopic observations revealed different oxidation patterns that underlined a heterogeneous consumption of the material from one temperature to another. Consequently, a non-destructive-test based on ultrasonic signals was explored in order to complete the weight loss criterion. Variations of weight loss at each exposure oxidation temperature were correctly assessed, and the technique was able to discriminate the oxidation temperatures above 5% of weight loss. The low-temperature oxidation behaviour is discussed and an explanation based on a variation on the attack of the fibre/matrix interfaces that could explain the difference of the tensile behaviour is proposed.</p></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 5","pages":"983 - 995"},"PeriodicalIF":2.1,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780854","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Nicholas A. Anderson, Philip Zolfaghari, Souvik Bhattacharya, Lorenzo Capponi, Trey Oldham, R. Mohan Sankaran, Gregory S. Elliott, Francesco Panerai
{"title":"Flow Reactor Experiments of High-Temperature Graphite Oxidation and Nitridation","authors":"Nicholas A. Anderson, Philip Zolfaghari, Souvik Bhattacharya, Lorenzo Capponi, Trey Oldham, R. Mohan Sankaran, Gregory S. Elliott, Francesco Panerai","doi":"10.1007/s11085-024-10253-y","DOIUrl":"10.1007/s11085-024-10253-y","url":null,"abstract":"<div><p>Predicting the gas-surface interactions of solid carbon is necessary for the design of many engineering systems that employ graphite. Experimental determination of the reaction rates improves the fidelity of those predictions. Here, we studied oxidation and nitridation of graphite by thermal and nonthermal plasma assisted processes. Experiments were conducted at a pressure of 2 kPa, higher than previous flow reactor experiments of this kind and closer to the conditions experienced in engineering applications. At these higher pressures, the limitations of mass transport and the interference between oxygen and nitrogen species become important. Reaction rates were determined from mass loss, reaction products were identified with mass spectrometry, and surface roughening was characterized by electron microscopy.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":724,"journal":{"name":"Oxidation of Metals","volume":"101 1 supplement","pages":"185 - 201"},"PeriodicalIF":2.1,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141780859","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}