Journal of Materials Engineering and Performance最新文献

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Strain Rate Effect on Edge Formability of Complex-Phased Advanced High-Strength Steels in the Hole Expansion Test 孔扩试验中应变速率对复杂相高强钢边缘成形性的影响
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-12 DOI: 10.1007/s11665-024-10601-8
Hwigeon Kim, Jong Youn Park, Hyounyoung Lee, Myoung-Gyu Lee
{"title":"Strain Rate Effect on Edge Formability of Complex-Phased Advanced High-Strength Steels in the Hole Expansion Test","authors":"Hwigeon Kim,&nbsp;Jong Youn Park,&nbsp;Hyounyoung Lee,&nbsp;Myoung-Gyu Lee","doi":"10.1007/s11665-024-10601-8","DOIUrl":"10.1007/s11665-024-10601-8","url":null,"abstract":"<div><p>This study aims to investigate the influence and mechanism of strain rate variation on the hole expansion ratio of complex phase advanced high-strength steels. Two different speeds of hole expansion tests were conducted within the quasi-static range, accompanied by a uniaxial tension test with a deformation mode similar to hole expansion for supplementary analysis. Finite element simulation was utilized to analyze the detailed deformation behavior within the material, particularly at the hole edge where cracks occur during hole expansion. The mechanical and fracture properties obtained from the uniaxial tension test were incorporated into the simulation, taking into account the anisotropy of the material to predict the precise location of crack initiation within the hole edge. To account for the strain rate effect on the experimentally determined hole expansion ratio, a ductile fracture model was introduced and its necessity was validated by considering the occurrence of material fracture before and after crack initiation. By utilizing 3D solid elements, considering material anisotropy, and applying the ductile fracture model, the simulation provided reasonable predictions for the hole expansion ratio, which exhibited variation with strain rate.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 17","pages":"18886 - 18899"},"PeriodicalIF":2.0,"publicationDate":"2025-05-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-024-10601-8.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145011736","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microstructure and Mechanical Properties of Ti-6.5Al-2Zr-1Mo-1V Alloy Fabricated by TIG Additive Connection TIG增材连接制备Ti-6.5Al-2Zr-1Mo-1V合金的组织与力学性能
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-09 DOI: 10.1007/s11665-025-10700-0
Chao Wang, Jingjing Wang, Minghao Xuan, Hongyue Xiao, Lanyun Qin, Guang Yang
{"title":"Microstructure and Mechanical Properties of Ti-6.5Al-2Zr-1Mo-1V Alloy Fabricated by TIG Additive Connection","authors":"Chao Wang,&nbsp;Jingjing Wang,&nbsp;Minghao Xuan,&nbsp;Hongyue Xiao,&nbsp;Lanyun Qin,&nbsp;Guang Yang","doi":"10.1007/s11665-025-10700-0","DOIUrl":"10.1007/s11665-025-10700-0","url":null,"abstract":"<div><p>Tungsten inert gas (TIG) technology can realize the fusion forming of large and complex components in aerospace, vehicle and other fields. In this study, a Ti-6.5Al-2Zr-1Mo-1V alloy base fabricated by hot isostatic pressing (HIP) was connected by TIG technology. Through in-depth analysis of the microstructure of the connected sample, the relationship between the microstructure and mechanical properties was established. In addition, the reasons for the difference in the mechanical properties between the connected and unconnected HIP samples were analyzed in detail. The results indicate that many basketweave structures are distributed inside the columnar grains epitaxially grown in the fusion zone (FZ). The microstructure of the heat affect zone (HAZ) includes equiaxed α, lath α, and massive fine secondary α phases. The microstructure of base metal (BM) is a typical bimodal structure. Compared with the HAZ and BM, the FZ has the highest microhardness of 410 ± 10 HV. The ultimate tensile strength (UTS) and yield strength (YS) of the connected samples are 1033.3 MPa and 970.7 MPa, respectively, which are greater than those of the HIP samples. The elongation (EL) of the connected sample is 8.0%, which is lower than that of the HIP samples. The fracture mode of both the connected and HIP samples was transgranular fracture.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 18","pages":"20407 - 20419"},"PeriodicalIF":2.0,"publicationDate":"2025-05-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145090335","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Comment on the Paper “Study on the Fracture Toughness of 3D Printed Engineering Plastics” by Yang et al. 对Yang等人的论文《3D打印工程塑料断裂韧性研究》的评析
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-09 DOI: 10.1007/s11665-025-11260-z
Liviu Marsavina
{"title":"Comment on the Paper “Study on the Fracture Toughness of 3D Printed Engineering Plastics” by Yang et al.","authors":"Liviu Marsavina","doi":"10.1007/s11665-025-11260-z","DOIUrl":"10.1007/s11665-025-11260-z","url":null,"abstract":"","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 16","pages":"16823 - 16826"},"PeriodicalIF":2.0,"publicationDate":"2025-05-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-025-11260-z.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144897002","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of Solid-Solution Treatment on the Microstructure and Mechanical Properties of a Ni-Cr Based Superalloy Fabricated by Selective Laser Melting 固溶处理对选择性激光熔化制备Ni-Cr基高温合金组织和力学性能的影响
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-08 DOI: 10.1007/s11665-025-10883-6
Bingbing Sun, Ao Liu, Yan Wang, Yu Wu, Lingti Kong, Jinfu Li
{"title":"Influence of Solid-Solution Treatment on the Microstructure and Mechanical Properties of a Ni-Cr Based Superalloy Fabricated by Selective Laser Melting","authors":"Bingbing Sun,&nbsp;Ao Liu,&nbsp;Yan Wang,&nbsp;Yu Wu,&nbsp;Lingti Kong,&nbsp;Jinfu Li","doi":"10.1007/s11665-025-10883-6","DOIUrl":"10.1007/s11665-025-10883-6","url":null,"abstract":"<div><p>A Ni-Cr based superalloy GH3230 was fabricated by selective laser melting and the effect of solid-solution treatment on the microstructure and mechanical properties was studied. The microstructure of the as-built specimen is composed of dendritic matrix, with coarse M<sub>23</sub>C<sub>6</sub> carbides distributing along the grain boundaries and high-density dislocations in the dendritic arms. The solid-solution treatment at 1100 °C makes M<sub>23</sub>C<sub>6</sub> carbides transform into M<sub>6</sub>C carbides, but recrystallization in the matrix is limited. As the solid-solution temperature rises to 1230 °C, a large number of fine M<sub>6</sub>C carbides precipitate, and a complete recrystallization structure form. At a higher solid-solution temperature of 1320 °C, the carbides are almost completely dissolved in the matrix phase and the proportion of low-angle grain boundaries is the lowest. The solid-solution treatment decreases the strength but increases the plasticity of the alloy. The solid-solution treatment of the printed GH3230 alloy at 1320 °C decreases the ultimate tensile strength from 940 to 618 MPa, but increase the tensile elongation from 18.6 to 48.5%. A good combination of strength and plasticity of GH3230 alloy could be achieved by solid-solution treatment.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"23181 - 23189"},"PeriodicalIF":2.0,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284340","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Surface Roughness and Printing Time Minimization in 3D Printed Aramid Fiber Reinforced Polyamide Parts through Taguchi-CoCoSo-Machine Learning Techniques 通过taguchi - cocoso机器学习技术,3D打印芳纶纤维增强聚酰胺部件的表面粗糙度和打印时间最小化
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-08 DOI: 10.1007/s11665-025-11288-1
N. Mohammed Raffic, K. Ganesh Babu, S. Dharani Kumar, B. K. Parrthipan
{"title":"Surface Roughness and Printing Time Minimization in 3D Printed Aramid Fiber Reinforced Polyamide Parts through Taguchi-CoCoSo-Machine Learning Techniques","authors":"N. Mohammed Raffic,&nbsp;K. Ganesh Babu,&nbsp;S. Dharani Kumar,&nbsp;B. K. Parrthipan","doi":"10.1007/s11665-025-11288-1","DOIUrl":"10.1007/s11665-025-11288-1","url":null,"abstract":"<div><p>Fused deposition modeling (FDM) is a fascinating 3D printing method that produces complicated items at low cost and with less wasteful material usage. An intrinsic feature of FDM parts is their poor surface smoothness, which must be managed to increase the industrial use of FDM. The current study adopts Taguchi's L18 orthogonal array to optimize six different FDM parameters, including layer height, extrusion temperature, bed temperature, print speed, raster angle and part orientation, with an objective of minimizing both surface roughness and printing time. Cuboid-shaped samples with circular hole at center in accordance with ASTM standard D-2240 have been considered as experimental sample prepared from nylon filaments reinforced with 8% aramid composites. The measured values of roughness average (Ra), roughness height (Rz) and printing time (PT) have been analyzed through techniques, such as signal-to-noise ratio method, ANOVA, CRITIC-CoCoSo and regression machine learning algorithms. Through CRITIC-CoCoSo, the optimal parameter level which enhances the appraisal score is 0.22 mm layer thickness, 235 °C extrusion temperature, 100 °C print bed temperature, 40 mm/s print speed, 90° raster angle and upright positioned printing. Adaboost algorithm outperformed other regression algorithms with higher R-sq value of 0.99 representing superior performance and decision tree structure developed through has good correlation with ANOVA outcomes and response Table rankings. ANOVA statistical analysis highlights part orientation and print speed as significant parameter for roughness average with 33.76% and 22.29% contribution, part orientation with significant contribution of 39.69% over roughness height, printing time affected by layer thickness and print speed by 62.34% and 28.16%, respectively. Both part orientation and printing speed are effective over final appraisal score with 43.88% and 18.26%, respectively. Sensitivity analysis performed by varying criteria weight values and techniques, such as TOPSIS, MABAC and WASPAS, has represented a strong positive correlation ranging between 0.84 and 0.99 for alternative ranking. Surface and structural examination through FESEM ensure the presence of voids, pores, semi-solidified material and randomly oriented aramid fibers in printed samples.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 11","pages":"9654 - 9680"},"PeriodicalIF":2.0,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145163216","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
CO2 Sequestration in Pervious Concrete and its Impact on Concrete Strength and Alkalinity 透水混凝土中CO2的固存及其对混凝土强度和碱度的影响
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-06 DOI: 10.1007/s11665-025-11364-6
Chenjun Jiang, Jinxia Xu, Han Yu, Shuang Han, Zihui Jiang, Da Li, Feiyue Liu, Yuxuan Wang
{"title":"CO2 Sequestration in Pervious Concrete and its Impact on Concrete Strength and Alkalinity","authors":"Chenjun Jiang,&nbsp;Jinxia Xu,&nbsp;Han Yu,&nbsp;Shuang Han,&nbsp;Zihui Jiang,&nbsp;Da Li,&nbsp;Feiyue Liu,&nbsp;Yuxuan Wang","doi":"10.1007/s11665-025-11364-6","DOIUrl":"10.1007/s11665-025-11364-6","url":null,"abstract":"<div><p>Carbonation curing (CC) of cement-based materials is one attractive way for carbon utilization and sequestration, which is crucial to mitigate the greenhouse effect. The pervious concrete with high permeability and continuous pores is an ideal candidate for the CC to attain a homogeneous carbonation and high CO<sub>2</sub> sequestration efficiency. The aim of this article is to investigate the effect of CC conditions, including pre-curing time, CC time and pressure, on CO<sub>2</sub> sequestration in pervious concrete. Also, the impact on the concrete compressive strength and alkalinity was evaluated. Besides, the microstructure of CO<sub>2</sub> cured pervious concrete was characterized for revealing the mechanism of CO<sub>2</sub> sequestration. The results show that the CO<sub>2</sub> sequestration, alkalinity, and compressive strength of previous concrete are obviously affected by the above CC parameters. As the pre-curing time increases, the amount of CO<sub>2</sub> sequestration first increases and then decreases. Also, when the CC time and pressure raise, the amount of CO<sub>2</sub> sequestration is increased. CC can greatly improve the early-age compressive strength of pervious concrete and make the cement matrix denser, but excessive carbonation results in a decrease in early-age compressive strength. CC can reduce the early-age alkalinity of concrete to some extent, but the effect of CC on the alkalinity is not obvious in the long curing age. Thermodynamic modeling based on GEMS software indicate correctly the CC process of cement.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"23146 - 23155"},"PeriodicalIF":2.0,"publicationDate":"2025-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284365","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of Plasma Electrolytic Oxidation Parameters on Laser Welding of Aluminum Alloy and Glass 等离子体电解氧化参数对铝合金和玻璃激光焊接的影响
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-05-06 DOI: 10.1007/s11665-025-11265-8
Changjun Chen, Jiaqi Shao, Yikai Lu, Chen Tian, Min Zhang, Wei Zhang
{"title":"Influence of Plasma Electrolytic Oxidation Parameters on Laser Welding of Aluminum Alloy and Glass","authors":"Changjun Chen,&nbsp;Jiaqi Shao,&nbsp;Yikai Lu,&nbsp;Chen Tian,&nbsp;Min Zhang,&nbsp;Wei Zhang","doi":"10.1007/s11665-025-11265-8","DOIUrl":"10.1007/s11665-025-11265-8","url":null,"abstract":"<div><p>In this experiment, we studied the laser transmission welding of high borosilicate glass and Zl205A aluminum alloy using a millisecond pulse laser to seal of glass and metal. Prior to the laser sealing process, an oxide coating was prepared on the surface of the aluminum alloy using micro-arc oxidation technology. The effects of the micro-arc oxidation process parameters on the shear force, weld morphology, and weld interface of the welded parts were studied, and the mechanism behind weld formation was analyzed. The results showed that the micro-arc oxidation coating can effectively act as an energy absorption layer and a buffer layer for the welded parts. In addition, the main reason for the connection between these two materials is due to the mixed inlay structure that formed inside the weld. When the concentration of sodium phosphate was 10 g/L and the voltage was 440 V, the obtained oxide film was the most suitable for welding metal to glass and could withstand a maximum shear force of 22 N.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"23321 - 23340"},"PeriodicalIF":2.0,"publicationDate":"2025-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284366","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Ti6Al4V Scaffolds Produced by Selective Laser Melting: Influence of Chemical Etching on Powder Removal and Mechanical Properties 选择性激光熔化制备Ti6Al4V支架:化学蚀刻对粉末去除和力学性能的影响
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-04-30 DOI: 10.1007/s11665-024-10080-x
Xinjie Zhang, Shuai Liu, Yude Liu, Wentian Shi, Fu Zhao, Yi Liu
{"title":"Ti6Al4V Scaffolds Produced by Selective Laser Melting: Influence of Chemical Etching on Powder Removal and Mechanical Properties","authors":"Xinjie Zhang,&nbsp;Shuai Liu,&nbsp;Yude Liu,&nbsp;Wentian Shi,&nbsp;Fu Zhao,&nbsp;Yi Liu","doi":"10.1007/s11665-024-10080-x","DOIUrl":"10.1007/s11665-024-10080-x","url":null,"abstract":"<div><p>Additive manufacturing is being used to produce medical orthopedic implants. However, the Ti6Al4V scaffolds formed by selective laser melting (SLM) limited by surface roughness. The chemical etching method have used to treat Ti6Al4V owing to the liquidity. The aim of this study is to investigate the effects of different concentration of hydrofluoric and nitric acids mixtures and times on the surface morphology and mechanical properties of Ti6Al4V scaffolds formed by SLM. The results showed that with the increase of concentration of etchant and times, the surface roughness decreased, and the mechanical properties decreased. Different concentration of etchant be conducive to remove the different shapes of adhering powder. As the best condition of concentration is 1:8 and the time is 16 min, the surface roughness is 8.4 μm, the adhering powder of 96% are removed. Too much time can cause overcorrosion. However, chemical etching weaken the strength of the Ti6Al4V scaffolds in comparison with an as-built structure. The addition of nitric acid can effectively prevent the degradation of mechanical properties by dissolving hydrogen.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 13","pages":"12597 - 12611"},"PeriodicalIF":2.0,"publicationDate":"2025-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145171585","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Performance Analysis of Flax/Polypropylene Laminates Manufactured by Vacuum Bagging Prepreg Process 真空袋装预浸法制备亚麻/聚丙烯层压板的性能分析
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-04-30 DOI: 10.1007/s11665-025-11231-4
G. Parodo, A. Ceccacci, G. Iannitti, A. Ruggiero, L. Sorrentino, S. Turchetta
{"title":"Performance Analysis of Flax/Polypropylene Laminates Manufactured by Vacuum Bagging Prepreg Process","authors":"G. Parodo,&nbsp;A. Ceccacci,&nbsp;G. Iannitti,&nbsp;A. Ruggiero,&nbsp;L. Sorrentino,&nbsp;S. Turchetta","doi":"10.1007/s11665-025-11231-4","DOIUrl":"10.1007/s11665-025-11231-4","url":null,"abstract":"<div><p>The increasing demand for lightweight and sustainable materials in the automotive industry has driven interest in thermoplastic composites reinforced with natural fibers. This study investigates the mechanical behavior of flax fiber-reinforced polypropylene (Flax/PP) laminates, manufactured using a vacuum bagging prepreg process. The laminates were characterized through DSC and TGA analyses, ensuring thermal stability and defining optimal processing conditions. Their mechanical performance was evaluated via uniaxial tensile tests at different fiber orientations (0°, 45°, 90°), highlighting anisotropic behavior. Additionally, hail impact tests were conducted to assess the material’s resistance to localized dynamic loads. To complement the experimental results, finite element simulations were performed to model both tensile behavior and impact resistance, providing insights into the laminate's structural response. The findings support the potential use of Flax/PP composites in lightweight applications, while further studies are needed to validate their suitability for demanding automotive components.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 15","pages":"15345 - 15358"},"PeriodicalIF":2.0,"publicationDate":"2025-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144832246","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Q235/20# Steel Towing Bracket Leg Welding Sequence Optimization and Experimental Study Q235/20#钢拖曳支架支腿焊接顺序优化及试验研究
IF 2 4区 材料科学
Journal of Materials Engineering and Performance Pub Date : 2025-04-25 DOI: 10.1007/s11665-025-10998-w
Yu Yang, Hongchao Ji, Guofa Cui, Shijie Liu, Liyan Feng, Xiaomin Huang
{"title":"Q235/20# Steel Towing Bracket Leg Welding Sequence Optimization and Experimental Study","authors":"Yu Yang,&nbsp;Hongchao Ji,&nbsp;Guofa Cui,&nbsp;Shijie Liu,&nbsp;Liyan Feng,&nbsp;Xiaomin Huang","doi":"10.1007/s11665-025-10998-w","DOIUrl":"10.1007/s11665-025-10998-w","url":null,"abstract":"<div><p>The towing bracket legs are crucial for the fixation and support of the towing bracket, and their welding quality directly affects the safety and stability of the truck. One effective method for welding these components is argon arc welding, which provides a clean and controlled environment for the welding process. This technique utilizes an inert argon gas to shield the weld from contamination, reducing the risk of defects. Improper welding sequences can lead to welding defects such as residual stress concentration and severe deformation, which significantly impact the performance and service life of the towing bracket legs. Therefore, using argon arc welding can help ensure a high-quality weld, enhancing the overall durability and reliability of the towing bracket system. In this paper, five welding sequence schemes are designed to simulate the ABAQUS simulation of Q235/20# steel heterogeneous steel traction seat legs, and the residual stress, strain, and temperature field in the results are analyzed. The residual stress of the specific path is detected by x-ray diffraction method to ensure the accuracy and reliability of the simulation model. The optimal welding sequence scheme was applied to the experimental welding, and it was found that the simulated melt pool characteristics highly agreed with the actual welding melt pool characteristics. Analysis with a scanning electron microscope indicated that the microstructure of the weld joints in the heterogeneous steel was more compact and consistent than that in the homogeneous steel weld joints. No obvious porosity or crack defects caused by welding were found in either type of steel weld joint, and the composition and chemical elements showed gradient distribution to varying degrees. The microhardness curves of the two types of weld joints showed a consistent trend, with the highest hardness in the weld metal area of the 20# side. Performance tests, including dynamic tests and static lifting tests, showed no visible cracks or fractures in the towing bracket legs and the connector plate deformation within allowable limits. In conclusion, a welding strategy of “short to long, internal to external” was developed. The operation of this strategy is to first weld the shorter welds and the internal parts of the weldment to reduce heat input and control the temperature distribution of the joint, followed by the completion of longer welds and the external parts. The method described above is capable of notably decreasing residual stresses in the joint, which in turn helps to limit distortion during welding and boosts the overall mechanical strength of the joint.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"23211 - 23226"},"PeriodicalIF":2.0,"publicationDate":"2025-04-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284450","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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