Journal of Materials Engineering and Performance最新文献_第3页

Investigating Optimum Hot Working Window of 2205 Duplex Stainless Steel Using Modified Dynamic Material Modeling 基于改进动态材料模型的2205双相不锈钢最佳热加工窗口研究

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-19 DOI: 10.1007/s11665-024-10099-0

Elvis M. Gonya, Mamookho E. Makhatha, Charles W. Siyasiya, Ndumiso M. Silubane, Ngeleshi M. Kibambe

{"title":"Investigating Optimum Hot Working Window of 2205 Duplex Stainless Steel Using Modified Dynamic Material Modeling","authors":"Elvis M. Gonya, Mamookho E. Makhatha, Charles W. Siyasiya, Ndumiso M. Silubane, Ngeleshi M. Kibambe","doi":"10.1007/s11665-024-10099-0","DOIUrl":"10.1007/s11665-024-10099-0","url":null,"abstract":"<div><p>This paper uses a modified dynamic material modeling (MDMM) suggested by Murty and Rao to develop processing maps (PM) of 2205 duplex stainless steels (DSS). Gleeble 1500D, a thermo-mechanical simulator was used to conduct single hit compression tests at a temperature between 850 and 1050 °C and strain rates of 0.001-5 s<sup>−1</sup>. Additionally hot compression tests at a strain rate of 15 s<sup>−1</sup> and same temperature range were also conducted on a Bahr 805 dilatometer. As per general procedure acquired stress-strain data were corrected for friction and adiabatic heating, before constructing PMs at true strains of 0.1, 0.3, 0.5 and 0.8. Microstructures to validate the PM were prepared from safe domains and instability regimes belonging to PM of 0.8 true strain. Results showed that hot processing at intermediate to high strain rates and temperature leads to formation of flow instabilities such as mechanical twins and adiabatic shear bands. Safe domain located within the temperature range of (850-925) °C, strain rates of (2.6-15) s<sup>−1</sup> and peak η = 35% gave an inhomogeneous microstructure with presumably non-uniform mechanical properties. This region was considered ideal for hot processing of 2205 DSS provided that deformation conditions are carefully controlled to optimise DRX. Low Z conditions also provided an optimum hot working for hot processing.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"33 24","pages":"13897 - 13915"},"PeriodicalIF":2.2,"publicationDate":"2024-11-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-024-10099-0.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142826485","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Optimizing Cold Metal Transfer-Wire Arc Additive Manufacturing Parameters for Enhanced Mechanical Properties and Microstructure of ER5356 Aluminum Alloy Using Artificial Neural Network and Response Surface Methodology 基于人工神经网络和响应面法优化ER5356铝合金冷金属转移丝电弧增材制造参数，提高ER5356铝合金的力学性能和显微组织

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-18 DOI: 10.1007/s11665-024-10403-y

Nagarajan Manikandan, Mathivanan Arumugam

{"title":"Optimizing Cold Metal Transfer-Wire Arc Additive Manufacturing Parameters for Enhanced Mechanical Properties and Microstructure of ER5356 Aluminum Alloy Using Artificial Neural Network and Response Surface Methodology","authors":"Nagarajan Manikandan, Mathivanan Arumugam","doi":"10.1007/s11665-024-10403-y","DOIUrl":"10.1007/s11665-024-10403-y","url":null,"abstract":"<p>With significant benefits in resource consumption and production efficiency, wire arc additive manufacturing (WAAM) has become a critical method in manufacturing metal components. The goal of this research is to maximize bead width (BW) and bead height (BH) by optimizing the welding parameters current, voltage, and traverse speed in the gas metal arc welding (GMAW) cold metal transfer (CMT) process utilizing response surface methodology (RSM) and artificial neural networks (ANNs). Initially, ANNs were employed to predict bead geometry, demonstrating high predictive accuracy with <i>R</i><sup>2</sup> values of 0.964 for BW and 0.9713 for BH. Employing Design Expert 13 software, predictive models were developed, revealing the relationships between these parameters and bead characteristics. Optimal parameters were identified as a current of 135 A, voltage of 16 V, and traverse speed of 40 cm/min, achieving a bead width of 5.8 mm and bead height of 3.65 mm. Microstructural analyses via x-ray diffraction (XRD) and scanning electron microscopy (SEM) highlighted significant variations, with distinct crystallographic orientations and micro-cracks observed across different sections of the Al5356 material. Electron backscatter diffraction (EBSD) further illustrated grain structure and orientation variations. Mechanical properties tests demonstrated that the bottom section exhibited the highest ultimate tensile stress (UTS) at 294.11 MPa and yield strength (YS) at 190.38 MPa. In contrast, the middle section had the highest hardness value at 74 HV. This research underscores the importance of optimizing WAAM parameters to enhance mechanical properties and microstructural integrity, providing valuable insights for future applications in additive manufacturing.</p>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 6","pages":"4853 - 4872"},"PeriodicalIF":2.2,"publicationDate":"2024-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143845743","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Advances and Challenges in Interference-Fit Technology for Enhancing the Mechanical Performance of Joints 提高关节力学性能的干涉配合技术进展与挑战

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-18 DOI: 10.1007/s11665-024-10418-5

Qiliang Zhang, Yangjie Zuo, Zongwei Hu, Yingshan Xu, Xiaopeng Liu

{"title":"Advances and Challenges in Interference-Fit Technology for Enhancing the Mechanical Performance of Joints","authors":"Qiliang Zhang, Yangjie Zuo, Zongwei Hu, Yingshan Xu, Xiaopeng Liu","doi":"10.1007/s11665-024-10418-5","DOIUrl":"10.1007/s11665-024-10418-5","url":null,"abstract":"<div><p>In industries such as aerospace, defense, and automotive, mechanical joining methods are widely adopted. However, the stress concentration effects have diminished the fatigue performance of these connections. Interference fit has emerged as a method proven to effectively enhance the fatigue resistance of such joints, yet traditional theoretical frameworks have not fully elucidated the mechanisms behind its fatigue strengthening, hindering the advancement and application of this technology. This article meticulously assesses and synthesizes key research findings and applications of interference fit from the past 15 years, delving into its classifications, installation processes, and their impacts on the mechanical performance of joints, followed by an in-depth analysis of its fatigue strengthening mechanisms and the limitations of current theories. Furthermore, the article explores hybrid reinforcement techniques that combine interference fit with other methods, offering an advanced strategy for joint reinforcement. Finally, several key challenges are identified for further exploration. The aim of this review is to lay the groundwork for future research, deepen the understanding of interference-fit technology, and promote the design of more robust and reliable mechanical joints.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 5","pages":"3585 - 3607"},"PeriodicalIF":2.2,"publicationDate":"2024-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143668089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Nanojoining of TiAl with Ni-Al Reactive Multilayer Nanofoils: A Molecular Dynamics Study Ni-Al反应性多层纳米膜与TiAl的纳米连接：分子动力学研究

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-14 DOI: 10.1007/s11665-024-10312-0

Olivier Politano, Florence Baras

引用次数: 0

Fracture Behavior of Hardfacing Alloy Coated Over Stainless Steel under Quasi-Static and Dynamic Loads 准静态和动态载荷下不锈钢表面堆焊合金的断裂行为

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-12 DOI: 10.1007/s11665-024-10389-7

Prince Joseph, M. Nani Babu, S. K. Albert

{"title":"Fracture Behavior of Hardfacing Alloy Coated Over Stainless Steel under Quasi-Static and Dynamic Loads","authors":"Prince Joseph, M. Nani Babu, S. K. Albert","doi":"10.1007/s11665-024-10389-7","DOIUrl":"10.1007/s11665-024-10389-7","url":null,"abstract":"<div><p>The fracture behavior of bi-material made of Ni-Cr-B-Si hardfacing alloy deposited over SS316LN substrate was evaluated under quasi-static and dynamic loads. The crack growth started from notch made on the deposit side and progress toward the substrate deposit interface under both loading conditions was monitored. The displacement rate in quasi-static loading and the loading rate for dynamic loading varied and crack propagation was studied. It was observed that the crack was deflected at the interface and not penetrated to the substrate, irrespective of loading conditions. The reason for crack deflection at the interface was analyzed using the energy-based method. It is shown that the ratio of fracture toughness of the interface to that of the substrate (0.044) is lower than the ratio of energy release rate for the deflecting crack to that of the penetrating crack (0.235). Thus, this material combination satisfies the condition for crack deflection rather than penetration. The fracture toughness of the interface was estimated as ~ 68 MPa m<sup>1/2</sup> and it falls between that of hardfacing alloy and SS316LN base metal. Optical and SEM examinations were conducted to corroborate the crack path deviations during crack growth. Results suggest that isolated cracks might be present on hardfaced coatings on critical components for which such cracks are usually not permitted. It may be allowed in preference to repair of these cracks, which is difficult and significantly increases the risk of additional cracks forming on the deposits because of the high susceptibility of the hardfacing alloy to cracking.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"33 23","pages":"13019 - 13029"},"PeriodicalIF":2.2,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-024-10389-7.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142789256","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Assessment of Mechanical and Slurry Erosive Behavior on Laser-Textured Stainless Steel (SS410) 评估激光纹理不锈钢（SS410）的机械和泥浆侵蚀行为

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-12 DOI: 10.1007/s11665-024-10351-7

Mohit Vishnoi, Qasim Murtaza, Paras Kumar

{"title":"Assessment of Mechanical and Slurry Erosive Behavior on Laser-Textured Stainless Steel (SS410)","authors":"Mohit Vishnoi, Qasim Murtaza, Paras Kumar","doi":"10.1007/s11665-024-10351-7","DOIUrl":"10.1007/s11665-024-10351-7","url":null,"abstract":"<div><p>In this paper, laser surface texturing (LST) has been used to create the circular and diamond shape texturing pattern on martensitic steel of grade SS410 to alter the various mechanical, surface, and tribological properties. The mechanical and surface characterizations have done on various shape-textured surfaces on SS410. Moreover, the slurry jet erosion test has performed on textured surfaces using a slurry erosion test rig. The hardness value of the various textured shape surface is higher than the others because mechanism of material removal for pattern is melting and evaporation, after applying an intense heat sudden cooling takes place. This might be altering the microstructure and enhances the hardness of the textured steel. The hardness value was the highest for circular-inward-textured case (HV0.3≈206) among all texturing. The tensile and flexural yield strength has marginally increased after texturing. The value of percentage elongation has marginally decreased after texturing. The modulus values for all the textured samples have enhanced as compared to untextured sample. Moreover, the modulus value of diamond-in textured samples are observed to be the highest i.e., ≈265GPa. The contact angles for all shapes of texturing patterns have greater values than untextured samples. All the textured surfaces show the hydrophobic and untextured surface as hydrophilic behavior. The outward textured surface has greater contact angle value (≈110°) as compared to others. The erosion resistance for the untextured samples have lesser among all textured samples, and the circular-in pattern has the highest erosion resistance. Because the erosion resistance is primarily depend on the hardness of the material, the plowing, microcutting lips, crater, and carbide pull-out type of wear mechanism has been identified using a scanning electron microscope.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"33 24","pages":"13924 - 13940"},"PeriodicalIF":2.2,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142826236","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Effect of Ultrasonic Shot Peening on Surface Mechanical and Wear Behavior of Aluminum 7075-T651 Alloy 超声喷丸强化对7075-T651铝合金表面力学和磨损性能的影响

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-11 DOI: 10.1007/s11665-024-10352-6

Sudhir Behera, Ibrahim A. Alnaser, Gorti Janardhan, Pushpendra Kumar Dwivedi, Jayaprakash Murugesan, Anindya Basu, Asiful H. Seikh, Krishna Dutta

{"title":"Effect of Ultrasonic Shot Peening on Surface Mechanical and Wear Behavior of Aluminum 7075-T651 Alloy","authors":"Sudhir Behera, Ibrahim A. Alnaser, Gorti Janardhan, Pushpendra Kumar Dwivedi, Jayaprakash Murugesan, Anindya Basu, Asiful H. Seikh, Krishna Dutta","doi":"10.1007/s11665-024-10352-6","DOIUrl":"10.1007/s11665-024-10352-6","url":null,"abstract":"<div><p>Aluminum alloys have gained widespread attention in various engineering sectors such as aerospace, automobile, and construction industries owing to their attractive properties. On the other hand, the tribological properties of aluminum alloys are of serious concern due to their limitation in terms of hardness. The objective of the current study was to enhance the surface mechanical properties including microhardness, compressive residual stress (CRS), and wear resistance of 7075-T651 aluminum alloy subjected to ultrasonic shot peening (USP). The samples of aluminum alloy were first treated with USP for various durations followed by different types of in-depth characterization. X-ray diffraction analysis was used to examine the bulk texture development after peening. The wear studies were carried out on a ball-on-plate wear testing machine under various applied loads. The results indicated an increase in hardness, surface roughness, and CRS of the samples with increasing USP time. Additionally, a marginal difference in the surface roughness of peened samples was observed for selected peening times. The wear depth and width of peened wear tracks were found to be less than those of un-peened ones. The surface tribological properties of the worn-out samples were studied using scanning electron microscopy (SEM). The elemental analysis was carried out using electron-dispersive spectroscopy (EDS).</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"33 23","pages":"13004 - 13018"},"PeriodicalIF":2.2,"publicationDate":"2024-11-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142789255","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Cross-Correlation of Interconnection Technologies—A Case Study of Reduced Wire Bond Quality after Ultrasonic Welding 互连技术的相互关系——以超声波焊接后降低焊丝粘合质量为例

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-11-06 DOI: 10.1007/s11665-024-10313-z

A. Groth, M. Hempel

{"title":"Cross-Correlation of Interconnection Technologies—A Case Study of Reduced Wire Bond Quality after Ultrasonic Welding","authors":"A. Groth, M. Hempel","doi":"10.1007/s11665-024-10313-z","DOIUrl":"10.1007/s11665-024-10313-z","url":null,"abstract":"<div><p>In modern electronic modules, the packing density of components is increasing. This means that the points at which different assembly and connection technologies are used are moving closer and closer together. This significantly increases the probability of mutual interference. The negative effects of later process steps in particular can be critical here. In the present work, a typical case for power electronics production is considered, consisting of thick-wire bonding on the power semiconductor and subsequent ultrasonic welding of load terminals on the same substrate. The effect on the quality of the bond connections was investigated in setups with different load geometries, materials and load intensities. It was found that both wire damage due to cyclic mechanical alternating loading and a change in the interface between substrate and wire occurred. In the case of harder wire materials, complete breakage of the wire connections was observed after just 24 welds on terminals in typical geometries. However, the interface between the wire and the substrate was also damaged and lost 10% of its strength in this case. The investigations show how such effects can be minimized by the choice of wire material and geometry. This is another important building block in holistic process development, taking into account the interactions between different interconnection processes.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 6","pages":"4546 - 4554"},"PeriodicalIF":2.2,"publicationDate":"2024-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-024-10313-z.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143845691","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Enhancing the In Vitro Tribocorrosion Resistance of Titanium Alloy by Precipitation of Nano-Ti2Cu Phases 纳米ti2cu相的析出提高钛合金的体外耐摩擦腐蚀性能

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-10-29 DOI: 10.1007/s11665-024-10121-5

Xiaoyan Wang, Yijing Gao, Mianmian Bao, Ying Liu, Lei Yang, Erlin Zhang

引用次数: 0

Influence of Quenching and Partitioning Times on Austenite Stability and Tensile Properties of CMnAlSi Quenching and Partitioning Steel 淬火配分次数对cmalsi淬火配分钢奥氏体稳定性和拉伸性能的影响

IF 2.2 4区材料科学

Journal of Materials Engineering and Performance Pub Date : 2024-10-23 DOI: 10.1007/s11665-024-10310-2

Chintada Umasankar, Apoorv Sobti, S. Sankaran, Uday Chakkingal

{"title":"Influence of Quenching and Partitioning Times on Austenite Stability and Tensile Properties of CMnAlSi Quenching and Partitioning Steel","authors":"Chintada Umasankar, Apoorv Sobti, S. Sankaran, Uday Chakkingal","doi":"10.1007/s11665-024-10310-2","DOIUrl":"10.1007/s11665-024-10310-2","url":null,"abstract":"<div><p>Quenching and partitioning (Q&P) steels have emerged as highly promising contenders for automotive applications due to their exceptional blend of high strength and ductility, achieved through transformation-induced plasticity associated with retained austenite (RA). Hence, ensuring precise tailoring of RA content and morphology is crucial for Q&P steels. The present investigation aims to study the effect of quenching and partitioning times on RA stability, and the mechanical properties of 0.26C-1.87Mn-0.99Al-0.45Si steel subjected to hot rolling followed by direct quenching and partitioning (DQP). This present research introduces a new microstructural-based approach for identifying the optimal quenching and partitioning times to achieve a microstructure comprising of thin films of inter-lath austenite between martensite laths. DQP steels with longer quenching time exhibit blocky RA islands of smaller sizes. On the other hand, with a shorter quenching time, the microstructure contains a larger fraction of RA with higher carbon content, and this RA is predominantly film type along with small-sized blocky RA islands. This results in an excellent combination of mechanical properties (UTS of 1250 ± 39 MPa and % elongation to failure of 16%). The post-tensile microstructures were also examined using transmission electron microscopy, and film-type RA appears more resistant to strain-induced transformation.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"33 23","pages":"13311 - 13326"},"PeriodicalIF":2.2,"publicationDate":"2024-10-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142789228","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0