{"title":"Announcing the Journal of Materials Engineering and Performance 2025 Editor’s Choice Selections","authors":"Rajiv Asthana","doi":"10.1007/s11665-026-13656-x","DOIUrl":"10.1007/s11665-026-13656-x","url":null,"abstract":"","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16377 - 16379"},"PeriodicalIF":2.0,"publicationDate":"2026-03-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147829957","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yanguo Li, Zhichao Lou, Qin Zou, Junlong Liu, Yong’an Luo
{"title":"Microstructure and Tribological Properties of Ti(C,N)x-Ti3SiC2 Ceramic Composites via TiN0.3 Addition","authors":"Yanguo Li, Zhichao Lou, Qin Zou, Junlong Liu, Yong’an Luo","doi":"10.1007/s11665-026-13455-4","DOIUrl":"10.1007/s11665-026-13455-4","url":null,"abstract":"<div><p>Owing to the poor sinterability of Ti(C,N)<sub>x</sub>, few studies have focused on fabricating Ti<sub>3</sub>SiC<sub>2</sub> ceramic composites reinforced by Ti(C,N)x. In this paper, the formation of Ti(C,N)<sub>x</sub> in Ti<sub>3</sub>SiC<sub>2</sub> ceramic composites was induced by the addition of TiN<sub>0.3</sub>. Ti<sub>3</sub>SiC<sub>2</sub> ceramic composites with 10, 20, and 30 vol% TiN<sub>0.3</sub> were fabricated using spark plasma sintering at 1200 °C. The results showed that the concentration of N vacancies in TN<sub>0.3</sub> was used to circumvent the poor sinterability of Ti(C,N)<sub>x</sub>. Ti(C,N)<sub>x</sub> was formed by the combination of TiC<sub>x</sub> from the decomposition of Ti<sub>3</sub>SiC<sub>2</sub> and TiN<sub>0.3</sub>. The decomposition of Ti<sub>3</sub>SiC<sub>2</sub> and the subsequent formation of Ti(C,N)<sub>x</sub> were enhanced with the increasing addition of TiN<sub>0.3</sub>. The hard phase of Ti(C,N)<sub>x</sub> could serve the role of nailing Ti<sub>3</sub>SiC<sub>2</sub>. With 20vol.% TiN<sub>0.3</sub> additions, the Ti(C,N)<sub>x</sub>-Ti<sub>3</sub>SiC<sub>2</sub> ceramic composites exhibited excellent mechanical and tribological properties, which the bulk density, relative density, hardness, fracture toughness, friction coefficient and wear rate at room temperature reached the values of 4.78 g/cm<sup>3</sup>, 99.3%, 10.3 GPa, and 5.6 MPa⋅m<sup>1/2</sup>, 0.63 and 4.21 × 10<sup>-6</sup> mm<sup>3</sup>N<sup>-1</sup>m<sup>-1</sup>, respectively. The friction performance of the Ti(C,N)<sub>x</sub>-Ti<sub>3</sub>SiC<sub>2</sub> composites was optimal at a load of 5 N and a friction speed of 0.1 m/s.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16597 - 16609"},"PeriodicalIF":2.0,"publicationDate":"2026-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147829188","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Preparation and Characterization of Jet Electrodeposited Ni-W-SiC Coatings on Yue Kiln Porcelains","authors":"Jian Wan, Lan Liu, Fafen Xia","doi":"10.1007/s11665-025-12791-1","DOIUrl":"10.1007/s11665-025-12791-1","url":null,"abstract":"<p>Recently, ceramic materials possess high strength, hardness, thermal stability, corrosion resistance, and insulating properties, making them widely used in engineering and cultural applications. Yue kiln porcelain, a historically important ceramic, suffers from a fragile structure and poor interfacial bonding with metallic coatings, limiting its functional applications. In this study, Ni-W-SiC composite coatings were successfully fabricated on Yue kiln porcelain substrates via jet electrodeposition (JED). The effects of nozzle size (Φ1.5, Φ2.5, and Φ3.5 mm) on coating deposition behavior, microstructure, and properties were systematically investigated through both simulation and experiments. Flow field and deposition rate analyses revealed that the Φ2.5-mm nozzle provided the optimal jet velocity (2.92 m/s) and the highest actual deposition rate (9.7 μm/min). Cross-sectional SEM confirmed coating thicknesses of 286, 578, and 361 nm for the three nozzle sizes, respectively, while the Φ2.5-mm coating exhibited the densest and most uniform structure. Adhesion strength reached 37.5 ± 0.5 N at Φ2.5 mm, nearly 1.7 times that of the Φ1.5-mm coating. XRD and TEM results indicated refined crystallite size (28.7 nm) and the most effective SiC incorporation (6.1 wt.%) under this condition. The Φ2.5-mm sample also achieved the highest hardness (800.8 ± 6.7 HV), superior thermal stability with only 0.27 mg weight loss at 2200 °C, and the best corrosion resistance, as evidenced by a low corrosion rate (0.09 ± 0.01 mg/d) and high polarization resistance. Furthermore, it exhibited excellent wear resistance with a minimal wear rate of 0.17 ± 0.02 mg/min and the lowest friction coefficient (0.41). These findings demonstrate that JED is an effective strategy for reinforcing Yue kiln porcelains with Ni-W-SiC coatings, and nozzle optimization is critical to achieving compact microstructures and multifunctional performance.</p>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"17003 - 17017"},"PeriodicalIF":2.0,"publicationDate":"2026-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147829089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Muhammad Arslan Hafeez, Ameeq Farooq, Adil Mansoor, Amandeep, Suman Dhingra, Umer Masood Chaudry, Muhammad Kashif Khan
{"title":"Effect of Thermomechanical Processing on the Mechanical and Electrochemical Properties of 45CrNi High-Strength Steel","authors":"Muhammad Arslan Hafeez, Ameeq Farooq, Adil Mansoor, Amandeep, Suman Dhingra, Umer Masood Chaudry, Muhammad Kashif Khan","doi":"10.1007/s11665-026-13268-5","DOIUrl":"10.1007/s11665-026-13268-5","url":null,"abstract":"<div><p>Thermomechanical treatment is widely employed to enhance the mechanical performance of medium-carbon steels; however, it often compromises their corrosion resistance and shortens service life, particularly in corrosive environments. The present study aims to simultaneously improve the mechanical and electrochemical properties of 45CrNi high-strength steel through optimized thermomechanical treatment. The as-received steel exhibited a pearlitic microstructure within a ferritic matrix, with an average grain size of 151 µm. After thermomechanical treatment with tempering at 470 °C, the steel developed a refined microstructure with an average grain size of 9.4 µm, comprising 71 vol.% tempered martensite and 29 vol.% retained austenite. This phase transformation significantly improved the mechanical properties: tensile strength increased by 43%, micro-Vickers hardness by 64%, and impact toughness nearly doubled. In parallel, electrochemical performance was markedly enhanced, as evidenced by a reduced corrosion current density of 7.69 µA/cm<sup>2</sup>, a lower corrosion rate of 3.50 mpy, and increased barrier film resistance (97.50 Ω·cm<sup>2</sup>) and charge-transfer resistance (1.84 kΩ·cm<sup>2</sup>) values. These results establish a viable strategy for concurrently enhancing mechanical performance and corrosion resistance in high-strength structural steels, thereby extending their applicability in environments involving heavy mechanical loads and aggressive saline conditions.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16960 - 16971"},"PeriodicalIF":2.0,"publicationDate":"2026-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147829174","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of In Situ NbC Volume Fraction on the Microstructure and Erosion Resistance of 4Cr5MoSiV1 Matrix Composites","authors":"Ruirui Lu, Mojin Zhou, Yehua Jiang","doi":"10.1007/s11665-025-12611-6","DOIUrl":"10.1007/s11665-025-12611-6","url":null,"abstract":"<div><p>Self-generated ceramic particle-reinforced steel matrix wear-resistant composites exhibit enhanced wear resistance due to their superior interfacial bonding capability; the experimental conditions selected for this study were erosion velocities of 25 m/s and 51 m/s, an erosive medium consisting of a mixed SiO<sub>2</sub> and NaCl solution, NbC (Niobium Carbide) volume fractions of 0%, 1%, 3%, and 5% in NbC/4Cr5MoSiV1 composites, an erosion angle of 90°, an erosion nozzle diameter of 2 mm, and a standoff distance of 40 mm. NbC/4Cr5MoSiV1 composites with varying NbC volume fractions were fabricated via in situ synthesis to investigate the influence of NbC volume fraction on the composite microstructure and erosion wear resistance; the study revealed that with increasing volume fraction, NbC transitions from a network-like precipitate at grain boundaries to particulate distribution both at grain boundaries and within grains, while composite hardness increases from 397.8 ± 71.4 to 826.2 ± 95.7 HV. Under erosive wear conditions, the erosion resistance of the composites was 2.42 to 3.44 times that of the matrix, and both erosion pit depth and diameter decreased with increasing NbC volume fraction; the primary erosion wear mechanisms involve micro-cutting of the composite by abrasives and fracture/spallation of NbC particles. This experiment aims to investigate the erosion–corrosion wear performance of NbC4Cr5MoSiV1 composites with different NbC volume fractions in corrosive environments, elucidate the differential impact of erosion velocity (25 m/s, 51 m/s) on material failure modes, and achieve mechanistic innovation through a four-dimensional (corrosion–erosion–velocity–composition) coupling study. Existing literature primarily focuses on the macro-scale wear resistance improvement by NbC and has not established the cross-scale correlation linking NbC distribution morphology (network → particulate) → interfacial bonding strength → fatigue life in corrosive environments. This study specifically contrasts the failure modes of the NbC reinforcement phase under low-velocity (25 m/s) and high-velocity (51 m/s) erosion, clarifying the correlation between phase spallation induced by high-speed impact and corrosion acceleration. NbC/H13 composites cost merely one-third of cobalt-based alloys. The distribution of NbC particles was tailored by controlling parameters during in situ synthesis; they enable domestic substitution in applications like shield machine cutter rings and marine pump/valve components, significantly extending service life.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16463 - 16483"},"PeriodicalIF":2.0,"publicationDate":"2026-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147829088","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
R. Cortés-Rodríguez, F. Paz-Zavala, V. H. López-Morelos, M. Salazar-Martínez, F. F. Curiel-López, A. Ruiz
{"title":"The Influence of the Application of Electromagnetic Fields of Low Intensity during Gas Metal Arc Welding of AL6XN-Inconel 600 Dissimilar Welds","authors":"R. Cortés-Rodríguez, F. Paz-Zavala, V. H. López-Morelos, M. Salazar-Martínez, F. F. Curiel-López, A. Ruiz","doi":"10.1007/s11665-025-12621-4","DOIUrl":"10.1007/s11665-025-12621-4","url":null,"abstract":"<div><p>The effects of the application of electromagnetic fields (EMF) of low intensity (3 mT) during welding AL6XN-Inconel 600 (IN600) plates were investigated in terms of the microstructure and mechanical properties. The plates, 6.35 mm in thickness, were gas metal arc welded (GMAW) in a single pass using ERNiCrMo-3 and ER310 filler wires. The welding parameters were adjusted to heat inputs of ~ 1.2 kJ/mm. The application of the EMFs had no significant effect on the dilution of the base materials, but the microstructural characterization of the welds revealed a remarkable grain refining effect in the weld metal (WM). The non-mixing zone at the interface between the WM and the AL6XN was significantly reduced for both electrodes applying EMFs. The highest energy absorbed in the Charpy impact tests was for the specimens welded with ER310. A positive effect was seen in this property for welds performed with EMFs. Failure of the welded joints during tension tests occurred at the WM when using ER310 whereas for ERNiCrMo-3 the specimens broke at the HAZ of IN600. The failures zones correlated well with microhardness maps. The dissimilar welds joined with ERNiCrMo-3 in conjunction with the simultaneous application of the EMF exhibited the best mechanical properties.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 :","pages":"12027 - 12039"},"PeriodicalIF":2.0,"publicationDate":"2026-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147571255","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Raghav Sharma, Ujjawal Pandey, Sachin Shishodia, Rahul Samyal, T. L. Dora, Radha Raman Mishra
{"title":"Experimental and Simulation Analysis of Fused Deposition Modeling 3D-Printed Polylactic Acid Joints Developed Using Susceptor-Free Microwave Heating Approach","authors":"Raghav Sharma, Ujjawal Pandey, Sachin Shishodia, Rahul Samyal, T. L. Dora, Radha Raman Mishra","doi":"10.1007/s11665-025-12832-9","DOIUrl":"10.1007/s11665-025-12832-9","url":null,"abstract":"<div><p>Microwave joining of additively manufactured polymer parts typically employs a carbon-rich susceptor to form the joints, resulting in carbon contamination and joint distortion due to non-uniform heating. This work presents a susceptor-free approach for microwave joining of fused deposition modeling (FDM) fabricated polylactic acid (PLA) plates using a microwave-absorbing epoxy resin as the interlayer material. Experimental and FEM approaches were used to study microwave joining of additively manufactured PLA specimens. PLA plates were lap joined using two different approaches (specimens named <i>S</i>1 and <i>S</i>2) based on the stepped heating and cooling cycles, considering their glass transition temperature (63.2 °C) and melting point (156 °C). A FEM model was simulated to analyze the microwave heating behavior of PLA and epoxy by examining the electric field distribution, temperature and conductive heat. Simulated and experimental time-temperature profiles showed strong agreement. TGA analysis revealed that joined PLA specimens possess almost similar thermal properties to 3D-printed PLA plates. Further, the XRD and FTIR results confirmed the absence of epoxy in the joined PLA specimens. SEM micrographs of the <i>S</i>2 specimen revealed small interwoven structures, highlighting a smooth transition between plates. The joint shear test revealed a 174% higher ultimate tensile stress for the <i>S</i>2 specimen than for the <i>S</i>1 specimen.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16731 - 16746"},"PeriodicalIF":2.0,"publicationDate":"2026-02-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147830021","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jieming Chen, Lei Xiao, Nan Wang, Shifeng Luo, Shi Huang, Xiao Yang
{"title":"Microstructure and Mechanical Properties of Dual-Phase Composite of High-Entropy Alloys Fabricated by Spark Plasma Sintering","authors":"Jieming Chen, Lei Xiao, Nan Wang, Shifeng Luo, Shi Huang, Xiao Yang","doi":"10.1007/s11665-025-11802-5","DOIUrl":"10.1007/s11665-025-11802-5","url":null,"abstract":"<div><p>A dual-phase composite of the two different high-entropy alloys (CoCrFeNi and AlCoCrFeNi HEAs) with no any contaminants was prepared by spark plasma sintering for the first time. The effects of AlCoCrFeNi HEA on microstructure and mechanical properties of CoCrFeNi-<i>x</i>AlCoCrFeNi (<i>x</i> = 0, 10, 20, 30% wt.%) composites were investigated. The results show that the micro-sized BCC phase distributes homogeneously within the FCC matrix in HEA composites, and refines the average grain size of FCC phase. As the content of AlCoCrFeNi HEA increases, the yield strength and ultimate tensile strength of composites increase gradually, while the elongation decreases. CoCrFeNi-30%AlCoCrFeNi HEA composite owns the highest yield strength of 522 MPa (± 10.8) and ultimate tensile strength of 857 MPa (± 13.6), with an adequate elongation of 27.3% (± 3.2%). The fraction of low-angle grain boundaries significantly increase while that of annealing twins decreases after tension, and a {111} <111> texture is formed in all fractured composites. The fracture mechanism transforms from ductile fracture in CoCrFeNi alloy to brittle-ductile fracture in CoCrFeNi-30%AlCoCrFeNi composite. This study provides a reference for the development of HEA composites.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16439 - 16449"},"PeriodicalIF":2.0,"publicationDate":"2026-02-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147830084","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ye Xiao-Jun, Zhao Peng-Long, Fu Yan-Shu, Xiao Xian-Feng, Song Xin-Hua
{"title":"The Correlation Mechanism between Microstructure and Dynamic Compression Mechanical Behavior of Selectively Laser-Melted TC11 Titanium Alloy","authors":"Ye Xiao-Jun, Zhao Peng-Long, Fu Yan-Shu, Xiao Xian-Feng, Song Xin-Hua","doi":"10.1007/s11665-025-12581-9","DOIUrl":"10.1007/s11665-025-12581-9","url":null,"abstract":"<div><p>TC11 titanium alloy printed by selective laser melting (SLM) technology has excellent specific strength and has broad application prospects in many fields. This article explores the correlation mechanism between the dynamic compression mechanical behavior and building direction of SLM TC11 titanium alloy through dynamic compression experiments. The deformation mechanism of SLM TC11 titanium alloy under dynamic loading is explored by studying dislocation slip and twinning. The research results show that SLM TC11 titanium alloy exhibits significant strain-rate strengthening effects and strong macroscopic isotropy during dynamic compression. There exists competition between thermal softening and strain hardening. The <span>({>} 11overline{2}0 {>}_{alpha })</span> fiber texture in SLM TC11 titanium alloy is prone to induce more <span>(left{ {10overline{1}2} right}_{alpha })</span> extension twinning in vertically deposited specimens. SLM TC11 titanium alloy mainly activates slip systems to generate deformation, and twinning is only an auxiliary mechanism for dislocation slip. Higher strain-rate loading will activate more basal slip and pyramidal slip systems, and the <span>({>} 11overline{2}0 {>}_{alpha })</span> fiber texture can lead to slip tendency, thereby generating anisotropy. However, during the continuous deformation stage, the texture-induced “hard orientation” slip system (pyramidal) is largely activated, and the influence of <span>({>} 11overline{2}0 {>}_{alpha })</span> fiber texture on the deformation process may be limited to the initial stage.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"35 17","pages":"16421 - 16438"},"PeriodicalIF":2.0,"publicationDate":"2026-02-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147830083","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}