J. Ganesh Kumar, J. Christopher, M. Divya, G. V. Prasad Reddy
{"title":"On the Application of Ball Indentation Test to Characterize Dynamic Strain Aging in Alloy 617M","authors":"J. Ganesh Kumar, J. Christopher, M. Divya, G. V. Prasad Reddy","doi":"10.1007/s11665-025-11432-x","DOIUrl":"10.1007/s11665-025-11432-x","url":null,"abstract":"<div><p>The dynamic strain aging (DSA) behavior of Alloy 617M was exhibited from the compressive ball indentation (BI) tests using spherical indenter in the temperature regime 773-973 K. Type B and B + C serrations were incidentally observed in the load depth of indentation curves measured from BI tests, suggesting that DSA caused by the interaction of dislocations with solute atoms is the dominant mechanism in this temperature range. Notably, the modulus-compensated yield and ultimate tensile strengths were found to exhibit plateaus or even increasing trend with temperature above 673 K. Similarly, the strength coefficient and strain hardening exponent were observed to display anomalous behavior above 673 K. The DSA was further examined by varying the cross-head velocity (indenter speed) in the range 0.003-0.010 mm/s. Interestingly, negative strain rate sensitivity, which was another signature of DSA, was confirmed when the true stress decreased with increasing effective strain rate. The range of temperature of occurrence of DSA as observed from BI tests was similar to that reported from uniaxial tension test, thus signifying the applicability of BI technique to characterize the DSA behavior of materials.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 16","pages":"17144 - 17152"},"PeriodicalIF":2.0,"publicationDate":"2025-05-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-025-11432-x.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144896978","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
William E. Frazier, Antonello Astarita, Glenn Daehn, Emily R. Kinser, Govindarajan Muralidaharan, John Shingledecker, Le Zhou
{"title":"Special Issue on Advanced Materials Manufacturing","authors":"William E. Frazier, Antonello Astarita, Glenn Daehn, Emily R. Kinser, Govindarajan Muralidaharan, John Shingledecker, Le Zhou","doi":"10.1007/s11665-025-11321-3","DOIUrl":"10.1007/s11665-025-11321-3","url":null,"abstract":"","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 10","pages":"8217 - 8218"},"PeriodicalIF":2.0,"publicationDate":"2025-05-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145145546","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Daniele Rizzo, Leigh S. Sutherland, Giulia Palomba, Gabriella Epasto
{"title":"Evaluation of Dynamic Scaling Factor by Correlating Quasi-static and Impact Behavior of Sandwich Structures","authors":"Daniele Rizzo, Leigh S. Sutherland, Giulia Palomba, Gabriella Epasto","doi":"10.1007/s11665-025-11428-7","DOIUrl":"10.1007/s11665-025-11428-7","url":null,"abstract":"<div><p>Composite sandwich materials are commonplace in the aerospace, marine, automotive, civil and other industries, but their susceptibility to dynamic impact and quasi-static concentrated loadings is still a concern. This work has two aims; (i) to perform Quasi-static (QS) and Low-velocity impact (LVI) tests to calculate a novel predictive parameter, the Dynamic scaling factor (DSF), defined as the ratio of LVI to QS results. The DSF allows the prediction of the impact behaviour by easier and lower-cost quasi-static tests. (ii) to evaluate the feasibility of Aluminium honeycomb sandwich (AHS) as a new sustainable alternative to composite sandwich. The mechanical tests were carried out using two different tups, hemispherical and conical, and damage detection employed Non-destructive techniques (NDT), specifically x-ray digital radiography. Two ‘traditional’ composite sandwich solutions, a thinner, lighter GFRP/PVC laminate and a thicker, heavier GFRP/balsa one, were compared with two AHS panels of equivalent bending stiffness to the composite sandwiches. For the perforation of the upper face only, results indicated that AHS absorbed more energy. If the complete perforation of the whole sandwich is considered, GFRP/PVC and GFRP/balsa sandwich composites absorbed more energy. The DSF was found to be greater than or equal to unity, varying between 1 and 2, depending on laminate thickness, material, tup geometry, and damage level considered. When perforation of the first skin is important, AHS can provide a new viable high-performance lightweight alternative to ‘traditional’ composites in terms of impact strength whilst providing a more sustainable alternative. This makes AHS a valuable new material choice in marine applications that emphasises weight reduction, energy efficiency and recyclability.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 15","pages":"15376 - 15388"},"PeriodicalIF":2.0,"publicationDate":"2025-05-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144832096","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Atanur Teoman, Engin Göde, Kürşat Tonbul, Umut Çalışkan, Gökhan İbrahim Öğünç, Barış Çetin
{"title":"Correction to: An Add-On Armor Design Against 7.62 mm × 51 Armor-Piercing Tungsten Carbide Core Ammunition for Armored Vehicles and Examination of the Ballistic Performance of the Armor","authors":"Atanur Teoman, Engin Göde, Kürşat Tonbul, Umut Çalışkan, Gökhan İbrahim Öğünç, Barış Çetin","doi":"10.1007/s11665-025-11419-8","DOIUrl":"10.1007/s11665-025-11419-8","url":null,"abstract":"","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"23103 - 23106"},"PeriodicalIF":2.0,"publicationDate":"2025-05-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284312","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Synthesis and Investigation of Anti-wear and Anti-friction Properties in Epoxy Resin Matrix Composites Filled with Nano-silica and Basalt Flakes","authors":"Zhengquan Jiang, Pengbo Lu, Ruizhu Zhang, Jinglei Bi, Yadong Wang, Xiaoyi Hu, Jiahao Wu, Zhengguang Wang, Weihua Li","doi":"10.1007/s11665-025-10968-2","DOIUrl":"10.1007/s11665-025-10968-2","url":null,"abstract":"<div><p>Tuning the interfacial interaction between the filler and the matrix is essential to fabricate high-performance polymer nanocomposites. Epoxy resin-based composites face inherent matrix limitations in tribological applications. Nanosilica (nano-SiO<sub>2</sub>) shows promise as a nano-filler for enhancing the mechanical properties of epoxy resin, but its poor dispersibility, agglomeration tendency, and limited compatibility with epoxy present challenges. A multifaceted approach is needed to improve anti-wear and friction reduction properties while enhancing mechanical attributes. This study investigates the integration of silane-modified nano-SiO<sub>2</sub> and basalt flakes (BFs) as fillers in epoxy resin (EP) formulations. Various filler ratios were used to create nano-SiO<sub>2</sub>/BFs/EP composite coatings. When basalt flakes were added at 30% and nanosilica at 5%, the resulting composite exhibited optimal friction reduction and anti-wear properties, with the coefficient of friction and wear rate decreasing by 64.3% and 56.2%, respectively, compared to pure epoxy coatings. Scanning electron microscopy (SEM) analysis revealed enhanced interfacial adhesion among nano-SiO<sub>2</sub>, basalt flakes, and epoxy, along with improved fracture toughness. This improvement is attributed to the participation of amine-functionalized nano-SiO<sub>2</sub> in the curing process of epoxy, which, when mixed with basalt flakes, reduces adhesion between the flakes, promotes better dispersion, and enhances the overall performance of the epoxy matrix. During friction and wear, the lamellar structure of the basalt flakes and the \"ball effect\" of nano-SiO<sub>2</sub> facilitate rolling friction, while the layered structure of wear debris provides excellent lubrication properties.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"22931 - 22946"},"PeriodicalIF":2.0,"publicationDate":"2025-05-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284353","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
YongKwan Lee, Shin-Young Choi, Mi-Hye Lee, Soong Ju Oh, Jae-Hong Shin, Jae-Jin Sim, KyoungTae Park
{"title":"Carbon Loss and Control for WC Synthesis through a Self-propagating High-Temperature WO3-Mg-C System","authors":"YongKwan Lee, Shin-Young Choi, Mi-Hye Lee, Soong Ju Oh, Jae-Hong Shin, Jae-Jin Sim, KyoungTae Park","doi":"10.1007/s11665-025-10979-z","DOIUrl":"10.1007/s11665-025-10979-z","url":null,"abstract":"<div><p>Mono-tungsten carbide (WC) synthesis via a cost-effective self-propagating high-temperature synthesis (SHS) process has attracted considerable research and development interest in recent years. The WO<sub>3</sub>-Mg-C system is widely used in SHS owing to its intensive exothermic characteristics, making it ideal for this process. Excess carbon is required to increase carburization efficiency without the use of additives. However, excessive free carbon negatively affects synthesis quality. This study investigated the effects of excess carbon on a WO<sub>3</sub>-Mg-C system and its effective control. To verify the hypothesized carbon-loss reaction induced by the carbothermal reduction of MgO, we decreased the combustion temperature (T<sub>C</sub>) by adding diluents with different properties, such as NaCl and excess Mg. The decreased T<sub>C</sub> and increased NaCl and MgO contents promoted particle refinement by suppressing particle growth during synthesis.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 17","pages":"18865 - 18875"},"PeriodicalIF":2.0,"publicationDate":"2025-05-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-025-10979-z.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145011941","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Study on the Effect of Ultrasonic Impact Treatment on the Impact Toughness of S355J2 Steel Welded Joints","authors":"Bangping Gu, Yuchen Yang, Jingshu Zhuo, Jintao Lai, Guanhua Xu, Liqiang Gao, Cong Yue","doi":"10.1007/s11665-025-11421-0","DOIUrl":"10.1007/s11665-025-11421-0","url":null,"abstract":"<div><p>This study thoroughly investigates the effect of Ultrasonic Impact Treatment (UIT) on the impact toughness of S355J2 steel welded joints prepared using gas tungsten arc welding (GTAW). The study systematically analyzes the mechanisms by which UIT affects impact toughness through Charpy impact tests, optical microscopy, scanning electron microscopy (SEM) analysis, and microhardness measurements. The experimental results indicate that the average impact toughness of the welded joints significantly increased to 66.02 J/cm<sup>2</sup> after UIT, representing a 45.39% improvement. Regular UIT significantly improved the surface quality of the samples, reducing surface roughness, enhancing surface uniformity, and effectively minimizing stress concentration, thereby inhibiting crack propagation. Additionally, by refining the surface grain size, UIT enhanced the surface hardness of the material. Observations from SEM revealed the mechanisms by which UIT strengthens and toughens the impact toughness of the welded joints, showing significant plastic deformation in the impact fracture zone, enlarged void areas, and a transformation in the fracture characteristics of the radiative zone. These changes suggest that UIT enhances the material’s resistance to crack propagation, increases energy consumption during crack growth, raises fracture stress, effectively slows down material degradation, and even achieves crack suppression.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 17","pages":"18434 - 18446"},"PeriodicalIF":2.0,"publicationDate":"2025-05-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145011942","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zhiyuan Song, Yi Gao, Ziyan Zhang, Chaoqiang Liu, Meichen Hu, Yukai Li, Xueping Gan
{"title":"Microstructure and Tribological Properties of Cu-15Ni-8Sn Coating Sprayed by HVAF","authors":"Zhiyuan Song, Yi Gao, Ziyan Zhang, Chaoqiang Liu, Meichen Hu, Yukai Li, Xueping Gan","doi":"10.1007/s11665-025-10983-3","DOIUrl":"10.1007/s11665-025-10983-3","url":null,"abstract":"<div><p>A Cu-15Ni-8Sn coating was fabricated on the surface of 2205 duplex stainless steel using the high-velocity air fuel (HVAF) spraying technique. The microstructure of the coating was characterized by advanced electron microscopies. Hardness tests and wear performance evaluations under oil-lubricated conditions were conducted on the coating. The results indicate that the coating is consisted of nano gains with the grain sizes ranging from 60 to 80 nm and the alloying elements completely dissolving into the Cu matrix. The coating has a hardness of HRC 29.2. Under the conditions of evaluating the wear performance, the coating exhibits a stable friction coefficient of 0.05 ~ 0.14 and a wear rate of (1.66 ~ 3.89) × 10<sup>−8</sup> mm<sup>3</sup>/mm, much better than the wear performance of bulk Cu-15Ni-8Sn materials with the same hardness and nano precipitates. Further analysis on the worn surfaces and debris was conducted, and the wear mechanism of the coating was discussed. Overall, the Cu-15Ni-8Sn solid-solution nanocrystalline coating demonstrated excellent mechanical and tribological properties, indicating its potential for application in part repair, performance enhancement, and service life extension.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 20","pages":"23372 - 23382"},"PeriodicalIF":2.0,"publicationDate":"2025-05-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145284503","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Machine Learning-Based Improved Creep Life Prediction of 316 Austenitic Stainless Steel with Add-on Chemical and Microstructural Features","authors":"Harsh Kumar Bhardwaj, Mukul Shukla","doi":"10.1007/s11665-025-11330-2","DOIUrl":"10.1007/s11665-025-11330-2","url":null,"abstract":"<div><p>316 austenitic stainless steel (AusSS) is extensively used in industrial and structural applications due to its excellent corrosion resistance, high strength, durability, and resistance to creep at elevated. This study advances the understanding of creep life mechanics in 316 AusSS by integrating a comprehensive set of sixteen hitherto unconsidered chemical (wt.% of C, Si, Mn, P, S, Ni, Cr, Mo, Cu, Ti, Al, B, N, and Nb + Ta), and microstructural (austenitic grain size number and non-metallic inclusion) features alongside two key physical features (test temperature and stress). By employing eight classical empirical models, three machine learning (ML) approaches, and shallow neural networks, the research provides a robust comparison against unseen test data. Notably, the XGBoost model demonstrates the highest accuracy (98.4%) and lowest prediction error (2.3%) in creep life prediction, underscoring its effectiveness. Through SHAP analysis, the expanded feature set's influence on creep life prediction is elucidated, revealing how chemical and microstructural properties play a pivotal role in more accurate forecasting. This interdisciplinary approach emphasizes the integration of computational methods with data-driven techniques, advancing materials science through novel computational insights and predictive modeling of material creep behavior. The study underscores the synergy between computational and experimental data, offering valuable improvements in predictive models for inorganic materials like 316 AusSS.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 17","pages":"18978 - 18996"},"PeriodicalIF":2.0,"publicationDate":"2025-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11665-025-11330-2.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145011806","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Microstructure Evolution, Mechanical Properties Improvement, and Numerical Simulation of Magnesium Alloys Subjected to Free-End Torsion: A Review","authors":"Hongbing Chen","doi":"10.1007/s11665-025-11411-2","DOIUrl":"10.1007/s11665-025-11411-2","url":null,"abstract":"<div><p>This review summarizes the fundamentals of mechanics, microstructure evolution, mechanical properties improvement and numerical simulation of Mg alloys subjected to free-end torsion. The circular solid rod, thin-walled tubular and rectangular cross-sectional Mg alloy samples will produce linear, uniform and nonuniform shear strain distributions across the cross section during torsional deformation, respectively. This will ultimately lead to linear, uniform and nonuniform microstructure distribution. Most samples are dominated by dislocation slip and extension twinning during torsional deformation. In addition to the thin-walled tubular sample made from a rolled AZ31B plate, which is twisted around the ND, the sample has a unique twinning behavior, including extension twins, compression twins, extension-compression double twins and extension-compression-extension tertiary twins. The Swift effect, a distinctive manifestation of torsional deformation, is sensitive to the torsion axis direction, texture orientation and tension-compression yield asymmetry. Whether the sample is a circular solid rod or a thin-walled tubular, if the c-axis of most grains is perpendicular to the torsion axis, the sample will undergo axial contraction during torsional deformation. Conversely, if the c-axis of most grains is parallel to the torsion axis, the sample will undergo axial elongation. In addition, the Swift effect is related to the tension-compression asymmetry. If the TYS is greater than the CYS, the sample will be shortened when twisted in that direction, and vice versa. Moreover, free-end torsion has been shown to be an effective method for reducing tension-compression yield asymmetry and increasing microhardness. Some simulation methods can accurately capture the characteristics of torsional deformation of Mg alloys, such as the Swift effect, the activation of dislocation slip, twinning deformation behavior and texture evolution. Finally, the research trends and future challenges of Mg alloys undergoing free-end torsional deformation are proposed.</p></div>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":"34 17","pages":"18327 - 18348"},"PeriodicalIF":2.0,"publicationDate":"2025-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145011807","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}