{"title":"Introduction to the special issue on failure mechanism in advanced materials and structures","authors":"Zengtao Chen, Minghao Zhao, Cunfa Gao, Efstathios Theotokoglou","doi":"10.1007/s10704-024-00793-4","DOIUrl":"10.1007/s10704-024-00793-4","url":null,"abstract":"","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"246 2-3","pages":"101 - 102"},"PeriodicalIF":2.2,"publicationDate":"2024-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140963377","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Sharanagouda G. Malipatil, N. Nagarajappa, Ramesh Bojja, N. Jagannathan, Anuradha N. Majila, D. Chandru Fernando, M. Manjuprasad, C. M. Manjunatha
{"title":"Fatigue crack growth behavior of a nickel-based superalloy under turbine standard spectrum loads","authors":"Sharanagouda G. Malipatil, N. Nagarajappa, Ramesh Bojja, N. Jagannathan, Anuradha N. Majila, D. Chandru Fernando, M. Manjuprasad, C. M. Manjunatha","doi":"10.1007/s10704-024-00794-3","DOIUrl":"10.1007/s10704-024-00794-3","url":null,"abstract":"<div><p>In this investigation, the growth behavior of a crack in a nickel-based superalloy under a turbine standard load sequence was determined by experimental, analytical, and computational methods. In the first experimental approach, ASTM standard compact tension (CT) test specimens were fabricated and fatigue crack growth (FCG) tests were conducted in a universal test machine under cold-TURBISTAN, a turbine standard spectrum load sequence. In the second analytical method, after rain-flow cycle counting of the cold-TURBISTAN sequence, the crack growth was estimated for each counted cycle from the crack growth law. The accumulated crack extension for each block of loading was thus estimated to determine the FCG behavior. In the third computational approach, a CT specimen containing an initial crack was modeled and the FCG behavior was predicted under cold-TURBISTAN spectrum load sequence using FRANC3D. The FCG trend predicted by analytical and computational methods was almost similar to the observed experimental behavior. The predicted FCG life was conservative with a life ratio ranging from 0.9 to 0.95.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 2","pages":"253 - 264"},"PeriodicalIF":2.2,"publicationDate":"2024-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140963629","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Boundary element method: cells with embedded discontinuity modeling the fracture process zone in 3D failure analysis","authors":"A. P. Chaves, R. G. Peixoto, R. P. Silva","doi":"10.1007/s10704-024-00785-4","DOIUrl":"10.1007/s10704-024-00785-4","url":null,"abstract":"<div><p>Damage and failure in quasi-brittle materials such as rocks, concrete, and ceramics, have a complex non-linear behavior due to their heterogeneous character and the development of a fracture process zone (FPZ), formed by micro-cracking around the tip of an induced or pre-existing flaw. A softening behavior is observed in the FPZ, and the linear elastic fracture mechanic (LEFM) cannot correctly reproduce the stress field ahead of the crack tip. The existence of the FPZ may be the intrinsic cause of the size effect. An appropriate modeling of this process zone is mandatory to reproduce accurately the failure propagation and consequently, the structural behavior. Different from most of the domain numerical techniques, the boundary element method (BEM) requires (besides the boundary division into elements) only the discretization of a small region where dissipative effects occur. Cells with embedded continuum strong discontinuity approach (CSDA), placed in the region where the crack is supposed to occur, are capable of capturing the transition of regimes in the failure zone. Numerical bifurcation analysis, based on the singularity of the localization tensor, is used to determine the end of the continuum regime. Weak and strong discontinuity regimes are associated with diffuse micro-cracks (strain discontinuity) and macro-crack (displacement discontinuity). A variable bandwidth model is used during the weak discontinuity regime to represent the advance of micro-cracks density and their coalescence. Continuum and discrete cohesive isotropic damage models are used to describe the softening behavior. Analysis of three-dimensional problems with single crack in standard and mixed fracture modes, using this transitional approach and the BEM cells is firstly presented in this work. Experimental reference results are used to attest the capability of the approach in reproducing the structural behavior during crack propagation. Some necessary advances required for its applications for general complex structural problems are pointed out.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 1","pages":"107 - 132"},"PeriodicalIF":2.2,"publicationDate":"2024-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140968091","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Analysis of a cracked harmonic substrate under a rigid punch","authors":"Hailiang Ma, Yueting Zhou, Xu Wang, Xing Li, Shenghu Ding","doi":"10.1007/s10704-024-00782-7","DOIUrl":"10.1007/s10704-024-00782-7","url":null,"abstract":"<div><p>The study of the mechanical action between a punch and a cracked substrate has some theoretical guidance for the material protection. So the coupling problem of a cracked semi-infinite harmonic substrate under the action of a rigid flat punch is studied. The mixed boundary value problem is transformed into the Riemann-Hilbert boundary value problem by applying the complex-variable method, and then converted into singular integral equation for a numerical solution. The stress intensity factors at the contact ends and crack tips and the Piola stresses of whole harmonic material can be expressed as complex functions. The results indicate that the stressed state of harmonic solid near the crack tip and contact ends have similar features as those in linear elastic solids. The crack causes an obvious impact on the stress distributions near the contact region. The study provides theoretical guidance for analyzing the damaged problems of some soft materials under small deformation.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 1","pages":"73 - 86"},"PeriodicalIF":2.2,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140933068","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of post-heat treatment with super β transus temperature on the fatigue behaviour of LPBF processed Ti6Al4V","authors":"Akshay Pathania, Anand Kumar Subramaniyan, Nagesha Bommanahalli Kenchappa","doi":"10.1007/s10704-024-00784-5","DOIUrl":"10.1007/s10704-024-00784-5","url":null,"abstract":"<div><p>This paper investigates the fatigue behaviour of laser powder bed fusion (LPBF) processed Ti6Al4V samples under three build orientations. The post-heat treatment (PHT-1050 °C) was carried out. The microstructural characterization was performed using optical microscopy, X-ray diffraction SEM and EDS techniques. The tensile test and high cycle fatigue tests were performed. The PHT performed at 1050 °C exhibited Widmanstatten microstructure consisting of a higher volume fraction of elongated β and a small amount of α. PHT samples’ ductility was ~ 67%, 40% and 177% higher than the as-printed samples under horizontal, inclined and vertical orientations. Interestingly, the fatigue lives of PHT samples at higher stress levels were higher and nearly isotropic in all three build orientations than the as-printed samples due to enhanced ductility and fewer critical pores. Further strong correlation between PHT samples and ductility was established. Moreover, there was a marginal improvement in fatigue limit due to PHT at 1050 °C compared to as-printed samples.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"246 2-3","pages":"345 - 361"},"PeriodicalIF":2.2,"publicationDate":"2024-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140932929","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Deep laser melting as controlled fragmentation method for multi-purpose projectiles","authors":"G. G. Goviazin, B. Vizan","doi":"10.1007/s10704-024-00792-5","DOIUrl":"10.1007/s10704-024-00792-5","url":null,"abstract":"<div><p>A controlled fragmentation method, by deep laser melting, for a multi-purpose projectile (penetrator) is presented, using a full-sized projectile with 1100 mm long, 148 mm diameter, and 17.8 mm wall thickness. Effects on penetration and fragmentation performance, for various laser melting parameters, are explored through penetration and fragmentation field tests. It is shown that it is possible to attain an optimal local microstructure, in the melted regions, that ensures a pre-defined fragmentation pattern upon explosion without compromising on the penetration capabilities.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 3","pages":"369 - 381"},"PeriodicalIF":2.2,"publicationDate":"2024-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10704-024-00792-5.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140889650","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Frank W. DelRio, Todd Huber, Rex K. Jaramillo, E. David Reedy Jr., Scott J. Grutzik
{"title":"Interpreting test temperature and loading rate effects on the fracture toughness of polymer-metal interfaces via time–temperature superposition","authors":"Frank W. DelRio, Todd Huber, Rex K. Jaramillo, E. David Reedy Jr., Scott J. Grutzik","doi":"10.1007/s10704-024-00790-7","DOIUrl":"10.1007/s10704-024-00790-7","url":null,"abstract":"<div><p>In this letter, we present interfacial fracture toughness data for a polymer-metal interface where tests were conducted at various test temperatures <i>T</i> and loading rates <span>(dot{delta })</span>. An adhesively bonded asymmetric double cantilever beam (ADCB) specimen was utilized to measure toughness. ADCB specimens were created by bonding a thinner, upper adherend to a thicker, lower adherend (both 6061 T6 aluminum) using a thin layer of epoxy adhesive, such that the crack propagated along the interface between the thinner adherend and the epoxy layer. The specimens were tested at <i>T</i> from 25 to 65 °C and <span>(dot{delta })</span> from 0.002 to 0.2 mm/s. The measured interfacial toughness Γ increased as both <i>T</i> and <span>(dot{delta })</span> increased. For an ADCB specimen loaded at a constant <span>(dot{delta })</span>, the energy release rate <i>G</i> increases as the crack length <i>a</i> increases. For this reason, we defined rate effects in terms of the rate of change in the energy release rate <span>(dot{G})</span>. Although not rigorously correct, a formal application of time–temperature superposition (TTS) analysis to the Γ data provided useful insights on the observed dependencies. In the TTS-shifted data, Γ decreased and then increased for monotonically increasing <span>(dot{G})</span><i>.</i> Thus, the TTS analysis suggests that there is a minimum value of Γ<i>.</i> This minimum value could be used to define a lower bound in Γ when designing critical engineering applications that are subjected to <i>T</i> and <span>(dot{delta })</span> excursions.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 3","pages":"361 - 367"},"PeriodicalIF":2.2,"publicationDate":"2024-05-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140889652","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Bing Yang, Shuancheng Wang, Jian Li, Shoune Xiao, Tao Zhu, Guangwu Yang
{"title":"Crack growth behavior of U71MnG rail steel under overload conditions described using a dislocation correction model","authors":"Bing Yang, Shuancheng Wang, Jian Li, Shoune Xiao, Tao Zhu, Guangwu Yang","doi":"10.1007/s10704-024-00789-0","DOIUrl":"10.1007/s10704-024-00789-0","url":null,"abstract":"<div><p>The single-peak overload test based on DIC technology was carried out in this study, and U71MnG steel was used to explore the influence of dislocation motion on crack propagation during overload. The changes in the shape and size of the plastic zone during the overload fatigue cycle are tracked and recorded, and the trends in the stress intensity factors of the Christopher–James–Patterson (CJP) and dislocation correction models are compared. The degree of influence of the dislocation motion on the variation in the stress intensity factors is evaluated, and the variation pattern of the plastic flow factor is derived (the amount of crack tip blunting, <i>ρ</i>). The results showed that the dislocation correction model increased the accuracy of the solution of the coefficient set, and the predicted size of the plastic zone of the correction model was more consistent with the experimental data. A better match with the crack tip was observed in the experimental plastic zone, the dislocation correction model error with the theoretical plastic zone fluctuates within 10%, whereas the CJP model can reach a maximum of 36.75%, demonstrating the insensitivity of the dislocation correction model. The plastic flow factor <i>ρ</i> follows the same pattern as that of the plastic zone area and stress intensity factor amplitude, <i>ρ</i> increases slowly with the increase of crack length before overload, <i>ρ</i> increases significantly after overload and then decreases sharply, and it recovers to be stable with the disappearance of the overload hysteresis effect of crack propagation.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 3","pages":"345 - 359"},"PeriodicalIF":2.2,"publicationDate":"2024-05-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140889640","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jie Zheng, Guang Yang, ChenWei Shao, Haoyang Li, James D. Hogan
{"title":"Impact of alternating corrosion and fatigue on the fatigue life of a 7475-T7351 aluminum alloy in an aircraft beam structure","authors":"Jie Zheng, Guang Yang, ChenWei Shao, Haoyang Li, James D. Hogan","doi":"10.1007/s10704-024-00779-2","DOIUrl":"10.1007/s10704-024-00779-2","url":null,"abstract":"<div><p>This study compares the fatigue life of a 7475-T7351 aluminum alloy lower wall plate in an aircraft beam structure under alternating corrosion and fatigue conditions to universal fatigue life. It incorporates a corrosive environment and variable amplitude fatigue loads. The current study uses the “beach marking” technique and visual inspection to monitor crack propagation and evaluate the corrosive environment’s impact on fatigue life and damage tolerance. The experimental results indicate that during the fatigue crack initiation and penetration stages, the corrosion environment does not significantly impact the fatigue life of the beam structure because of the protection from uniform oxide films, epoxy primer, and sealants at joints. In the crack propagation stage, the corrosive environment speeds up crack growth compared to universal fatigue tests. Additionally, a “hysteresis effect” in alternating corrosion and fatigue tests shows the fatigue crack growth rate changing discontinuously, caused mainly by corrosion dissolving slip bands at the crack tip. Altogether, this study provides new insights into the influence of alternating corrosion and variable amplitude load on an aircraft beam structure’s fatigue life and damage tolerance.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"246 2-3","pages":"333 - 344"},"PeriodicalIF":2.2,"publicationDate":"2024-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140837752","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Fracture toughness of AlSi10Mg alloy produced by LPBF: effects of orientation and heat treatment","authors":"Giorgia Lupi, Giuliano Minerva, Luca Patriarca, Riccardo Casati, Stefano Beretta","doi":"10.1007/s10704-024-00787-2","DOIUrl":"10.1007/s10704-024-00787-2","url":null,"abstract":"<div><p>In this study, AlSi10Mg samples were manufactured by laser-powder bed fusion process to explore the fracture toughness dependence on both built orientation and aging treatment. The experiments were performed on as-built and directly-aged (200<span>(^{circ })</span>C/4 h) conditions, with the latter revealed to be a valuable treatment for improving fracture toughness. A comprehensive investigation involving detailed microstructural analysis, grain-orientation mapping, and crack-tip strain measurements was conducted to investigate the mechanisms governing the material behavior. The results revealed that specimens subjected to direct aging display higher toughness, thereby enhancing the fracture resistance of AlSi10Mg. Moreover, a considerable variation in fracture toughness values was observed for the different printing orientations, indicating the existence of manufacturing-induced anisotropy. The findings highlight that this anisotropy mainly correlates with the distinctive microstructure induced by the additive manufacturing process. In particular, this study focuses on the different preferential crack paths dictated by the melt pool boundaries orientation respective the crack propagation direction. A substantial reduction in fracture toughness was observed when the crack propagates along the melt pool boundaries.</p></div>","PeriodicalId":590,"journal":{"name":"International Journal of Fracture","volume":"247 3","pages":"329 - 344"},"PeriodicalIF":2.2,"publicationDate":"2024-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10704-024-00787-2.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140837706","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}