{"title":"Effect of process parameters on hard coating film characteristics in roll-to-roll printing process system","authors":"Dongseok Shin, Sang Myung Lee, I. Yun","doi":"10.1109/ICEP.2016.7486799","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486799","url":null,"abstract":"Hard coating film on the polyethylene terephthalate (PET) substrate was manufactured by using Roll-to-Roll (R2R) printing process. Quality of the coated film characteristics, such as thickness and surface roughness, are investigated by the scanning electron microscopy and the atomic force microscopy. Process parameters are classified into two different groups. One is the quantitative parameters including viscosity of the liquid state coating material and moving speed of substrate (coating speed) and the other is the qualitative parameter such as hardening light. The effect of process parameter variations on the thickness and surface roughness of coated film is investigated statistically using the regression analysis and the analysis of variance (ANOVA).","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"37 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126839979","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Basic Study on reduction of measurement time for evaluating thermophysical properties of insulation heat dissipation sheet based on quasi-steady state measurement","authors":"J. Hatakeyama, K. Hirose, M. Uchidate, T. Fukue","doi":"10.1109/ICEP.2016.7486813","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486813","url":null,"abstract":"This paper describes an improved measurement method for fast evaluation of thermophysical properties of an insulation sheet. The sheet is used to insulate inverter and water cooling jacket in an electric or hybrid electric vehicles. A large number of iterations of steady state measurement is required to perform parameter study for various composition of the sheet. However, steady state measurement generally needs very long time even only once. From the above reasons, it is necessary to reduce measurement time while keeping accuracy. Here, quasisteady state method is one of the methods of reducing measurement time by performing a prediction while keeping accuracy. Transient temperature response and steady temperature can be obtained by prediction faster than steady state method. Accuracy of prediction and measurement time will be changed by controlling application range. In this report, the availability of quasi-steady state method was investigated by comparing prediction results with steady state results of 3D thermal analysis and experiment. Especially, thermal conductivity was evaluated as a criterion. Then, the predicted thermal conductivity was derived from the predicted steady temperature. Through the investigation, in terms of accuracy, the quasi-steady state method was available when surrounding condition was perfectly insulated. On the other hand, in terms of the reduction of measurement time, a thinner thickness of metal block required a shorter measurement time because of the decrease in the heat capacity.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"72 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121837889","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of pretreatment on copper direct bonding","authors":"Po-Hao Chiang, Jenn-Ming Song","doi":"10.1109/ICEP.2016.7486875","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486875","url":null,"abstract":"This study investigated the effect of pretreatments including annealing and air plasma irradiation, on the surface roughness and mechanical properties in the subsurface region of Cu blocks, as well as joint strength of directly-bonded samples. Remarkably, high temperature annealing caused a significant reduction in joint strength, which could mainly attributed to rugged bonding surface. Rather than surface activation, plasma-induced defects, which were verified by nanoindentation responses, may contribute to an effective interdiffusion and thus firm Cu-to-Cu bonding. An extended exposure was accompanied with a greater roughness and thus a degradation of bonding strength. Accordingly, an optimal pretreatment conditions can be determined from the considerations of surface roughness and subsurface hardness.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123192370","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Self-healing stretchable wiring using conductive magnetic powder","authors":"S. Toda, K. Kanda, T. Fujita, K. Maenaka","doi":"10.1109/ICEP.2016.7486840","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486840","url":null,"abstract":"We report a novel stretchable wiring that has self-healing property. The wiring was fabricated by filling conductive magnetic powder into a hollow tube of silicone material. This stretchable wiring has good performance, which is conductivity of 1715 S/cm under nonstretch status and stretchability of 150% with conductivity. In addition, this wiring has good credibility, i.e. enduring 1000 cycles tensile test under strain of 100%. Furthermore, to confirm self-healing property, we applied excessive strain of 250% intentionally. The experiment result shows a fine self-healing property, that the wiring retrieved conductivity at any time by releasing wiring.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125465707","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of substrate dimensions and boundary conditions on the heat spreading of LED package","authors":"S. Lee, Zhenhuan Tian, Minshu Zhang, An Xie","doi":"10.1109/ICEP.2016.7486781","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486781","url":null,"abstract":"Thermal management is a critical issue for the packaging of light-emitting diodes (LED). With poor thermal management, the elevated junction temperature of the LED chip will result in shorter life, lower efficiency, and color shifting. As a common practice, people typically used the thermal resistance concept for thermal management. However, this highly simplified model is 1-D in nature. The heat spreading in the direction transverse to the main path of heat conduction in the LED package cannot be taken into account. The present study investigated the effect of substrate dimensions and boundary conditions on the transverse heat spreading of a high power LED package. It was found that the conventional concept of thermal resistance may not apply when the thickness of package substrate reaches a certain level. The heat spreading in the transverse direction may exhibit certain unexpected behaviors. In some cases, the trends of junction temperature of LED may be totally opposite to the engineering intuition. Some discussion on the transverse heat spreading effect is given in this paper.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"49 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128256606","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A comparison study of electromigration in In-48Sn solder interconnects with Cu and Au/Ni/Cu pads","authors":"Yi Li, Y. Chan, Fengshun Wu","doi":"10.1109/ICEP.2016.7486920","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486920","url":null,"abstract":"The microstructural evolution and interfacial reactions of the eutectic In-48Sn solder interconnect with Cu and Au/Ni/Cu pads, under current stressing of 0.7×104 A/cm2 at room temperature, have been investigated. The Ni metallization eliminated the current density inside the solder bump region, which is helpful to improve the electromigration reliability. During electromigration, Sn migrated to anode, while In migrated to cathode. The opposite migration direction of Sn and In atoms led to the segregation of Sn-rich and In-rich phases. The interfacial IMCs in the solder interconnect with Cu pads were composed of Cu6(Sn,In)5 and Cu(In,Sn)2. The most noticeable characteristic with using Cu pads was the spalling of thick cathode IMC, which was caused by the dissolution of cathode Cu. In the interconnect with Au/Ni/Cu pads, only a thin layer of (Ni,Cu)3(Sn,In)4 was formed at both the cathode and anode interfaces. The cathode dissolution is significantly eliminated by using Au/Ni/Cu pad, which improved the electromigration resistance of In-48Sn solder interconnects.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130412584","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Interaction between micro Cu bumps and substrate with thin ni/thick au SF in TCNCP FC packaging","authors":"W. Zhang, L. Ji, Z. Liu, T. Zhang","doi":"10.1109/ICEP.2016.7486817","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486817","url":null,"abstract":"For high demand of large bump density, fine pitch micro Cu bumps are usually connected to trace on the substrate with flip chip technology. In this study, TCNCP (Thermal Compression with Non-Conductive Paste) method was used to attach die onto substrate trace with surface finish (SF) of thin Ni (0.1um) and thick Au (0.4um) in a flip chip (FC) package. The micro Cu bump used in the device under test has a dome shaped Sn-based solder cap of 13um in height. The ratio of Au layer plated on the substrate trace to Sn cap on the Cu bump is about 10 wt%. However, it has been proved that the micro joint obtained with TCNCP can pass TCT 1000 cycles, HTS 1000hours and uHAST 192hrs without failure. SEM/EDX study on HTS samples (0hr, 500hr, 1000hr) shows that the joint has a large amount of IMC mainly consisting of (CuxAu1-x)6Sn5 phase after reflow but after 1000hr independent Cu3Sn phase appeared near to die bumps. Phase segregation appears near to the die bump when HTS time goes up to 1000hrs. From this study, we found that Cu element in the IMC formation may come from Cu bumps on the die at initial stages and then come from Cu trace on the substrate at later stages. Though Ni could not be detected, its presence is displayed by retarding Cu3Sn formation near to the substrate side. Cu-rich IMC (Intermetallic Compound) phase formed at this location after HTS 1000hr suggests Ni disappearance after long time aging. The phenomenon that voided microstructure after HTS 500hr appeared dense after HTS 1000hr can be explained by Cu diffusion from the trace on the substrate.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"109 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130489241","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Low temperature direct bonding of PEEK and Pt through VUV/FAB surface treatments","authors":"Weixin Fu, A. Shigetou, S. Shoji, J. Mizuno","doi":"10.1109/ICEP.2016.7486834","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486834","url":null,"abstract":"A direct hybrid bonding of PEEK-Pt is feasible at low temperature of 150 °C through surface treatment technologies of vacuum ultraviolet (VUV) and fast atom bombardment (FAB). The X-ray photoelectron spectroscopy showed the VUV treatment was capable of creating hydrate bridge layers on both PEEK and Pt surfaces, which were considered to form a robust bond through dehydration reactions. Shear strength test showed that the VUV-treated samples were stronger than the FAB-treated ones, and the highest strength reached 0.91 MPa, which was comparable with conventional PEEK-based direct bondings. This technology is expected to be applied in future body implantable medical micro electromechanical system devices.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"156 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134191014","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Double-sided joining IGBT devices by pressureless sintering of nanosilver paste","authors":"Haidong Yan, Shancan Fu, Y. Mei","doi":"10.1109/ICEP.2016.7486853","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486853","url":null,"abstract":"For the double-sided assembly, thermal stress is one of the key factors that affect the reliability of the assembly. Therefore, we need to reduce thermal stresses in the double-sided assembly by optimizing size and structure. In this study, we fabricated a kind of double-sided assembly using metal tubes instead of bonding wires because the metal tube could load the higher current density than bonding wires. The IGBT device was double-sided attached by pressureless sintering of nanosilver paste with the metal tubes as a buffer. Effects of dimension of the silver tubes and as-printed bondline thickness were discussed in details in this paper. The finite-element method (FEM) was used to study the thermo-mechanical deformation of the double-sided assembly. The die-shearing tests were used to evaluate the bonding strength of double-sided assembly by pressureless sintering of nanosilver paste. It was concluded that we could double-sided attach large-area IGBT device successfully by significant lowering the thermal stress in IGBT using metal tubes.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132808637","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigation of thermal cycling maximum temperature effect on fatigue life of WLCSP","authors":"M. Hsu, K. Chiang","doi":"10.1109/ICEP.2016.7486771","DOIUrl":"https://doi.org/10.1109/ICEP.2016.7486771","url":null,"abstract":"The accelerated thermal cycling test is a standard method which is currently used to characterize the reliability performance of electronic packaging. The test vehicles are placed in a condition which is harsher than the actual usage condition in order to reduce the testing and development time. Recently, in order to further reduce the testing time, the ramping rate of thermal cycling test is increased, and the acceleration factor empirical model could be used to predict the fatigue life under different loading conditions. The original acceleration factor model was proposed by Norris and Landzberg which includes temperature range, temperature-cycling frequency and the maximum temperature. In this research, the term maximum temperature effect will be studied, discussed and compared with simulation results. Because the temperature under accelerated thermal cycling test always exceeds one third of the melting point (in Kelvin) of the solders, the creep effect becomes obvious and needs to be considered. To reveal this mechanics behavior, a simulation model of wafer level chip scaling package (WLCSP) is constructed in this research, which is with 14mm × 14mm die size, 0.4mm ball pitch, and 0.32mm ball size in 2D model and the Garofalo Hyperbolic Sine Model is used to simulate the creep behavior of the lead-free SnAg solder alloy. To investigate the maximum temperature effect of reliability of WLCSP on thermal cycling test, two life prediction models are used. One is Coffin-Manson strain based model and another one is Darveaux energy based model. The simulation results show that the increment of creep strain energy density has changed insignificantly, so the fatigue life does not coincide with the experimental results when Darveaux model is applied. However, the increment of creep strain increases with the increase of maximum temperature which is same as the experimental result.","PeriodicalId":343912,"journal":{"name":"2016 International Conference on Electronics Packaging (ICEP)","volume":"53 4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2016-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133432447","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}