Mining, Metallurgy & Exploration最新文献

{"title":"A Preliminary Study on the Beneficiation and Recovery of Valuable Metals from Municipal Solid Waste Incineration Bottom Ash","authors":"Bin Ji, Sharon Pedraza, Aaron Noble, Wencai Zhang, Sidi Deng, Subodh Das, Michael Van Brunt","doi":"10.1007/s42461-024-00966-8","DOIUrl":"https://doi.org/10.1007/s42461-024-00966-8","url":null,"abstract":"<p>In this study, a MSWI bottom ash sample was assessed to evaluate the feasibility of various physical beneficiation processes in concentrating valuable elements prior to chemical leaching. The raw sample was initially assayed to determine the content and economic value of various metals present in the material. The potential recoverable value (PRV) of the sample was calculated, and the result showed that the total PRV of the sample was 483 $/ton, with Ti, Sc, Fe, Cu, and Zn being the most valuable metals. Next, various physical separation processes, including size fractionation, froth flotation, magnetic separation, and gravity separation, were conducted to determine the extent to which the valuable elements can be concentrated. The results were compiled into an element-by-beneficiation enrichment ratio (er) matrix that was used to develop suitable beneficiation flowsheets for further consideration. The result clearly show delineation of four products, including a Fe-rich product that can be isolated by magnetic separation (er = 5.0), a Cu/Zn-rich product that can be isolated by flotation (er = 5.3 to 9.4), a Sc-rich product that can be isolated by gravity separation (er = 0.6), and a Ti–rich product that is produced in the residue. Lastly, the leachability of valuable elements from the bottom ash sample was determined by acid leaching tests. The results indicated that it is viable to employ hydrometallurgical methods to recover and purify the valuable metals. This work provides a reference for the recovery of valuable metals from MSWI bottom ash from both the technical and economic aspects.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"23 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140812194","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A Heuristic Methodology for Economic and Geomechanical Optimization in Sublevel Open Stoping Mining Method","authors":"Diogo Peixoto Cordova, Andre Cezar Zingano, Italo Gomes Gonçalves","doi":"10.1007/s42461-024-00980-w","DOIUrl":"https://doi.org/10.1007/s42461-024-00980-w","url":null,"abstract":"<p>The top-down extraction sequence in the sublevel open stope method leaves rib pillars to support the excavations, so the stability of the pillars and stopes makes dilution control critical in this method. This work introduces an integrated methodology for the net profit and geomechanical optimization of the layout of open stopes and rib pillars with the use of a genetic algorithm. Parameters such as the minimum size of stopes, minimum size of pillars, maximum accepted dilution, and maximum acceptable percentage of pillar failure need to be informed by the user. A profit function capable of attributing economic value to the geometric set analyzed, including the geomechanical performance, is established. The geomechanical performance of the geometric sets is obtained by autonomous numerical models in the FLAC3D software and includes the average percentage of pillar failure and the potential dilution. The algorithm is verified using a case study of a mining panel of an underground gold mine with a top-down mining sequence. An 8% increase in net profit was obtained relative to the engineer’s design method, considering 70% of hangingwall support efficiency for both methods. The percentage of pillar failure decreased threefold. When considering no hangingwall support, the net profit increase is 22% relative to the engineer’s design method. The proposed methodology proved that it is possible to carry out an integrated optimization, considering the costs inherent to mining and the cost of the geomechanical performance, reducing the need for secondary support compared to the engineer’s methodology.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"76 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140812050","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"3D Characterization of Internal Fractures in Rochester Ore Particles Crushed by Plant-Scale HPGR for Various Pressures Using High-Resolution X-Ray Computed Tomography","authors":"Amanda N. Erskine, Jiaqi Jin, Chen-Luh Lin, Jan D. Miller, Shijie Wang","doi":"10.1007/s42461-024-00981-9","DOIUrl":"https://doi.org/10.1007/s42461-024-00981-9","url":null,"abstract":"<p>Recovery of metals from coarse ore particles is a great challenge for heap leaching operations of low-grade precious metal resources. Internal fractures of ore particles like micro-cracks can facilitate subsurface transportation of solution inside particles and leaching of valuable minerals. A plant-scale high-pressure grinding roll (HPGR) unit at Coeur Mining’s Rochester mine was operated at selected specific pressures to crush and prepare various products for crack analysis using high-resolution X-ray computed tomography (XCT). 3D shapes of cracks inside ore particles for selected size fractions reveal different damage mechanisms during HPGR crushing regarding particle size and crushing pressure. Close-to-surface cracks formed by abrasion were found in small 2.5 mm particles. Impact cracks with a high aspect ratio were found in particles of larger size and higher HPGR pressure. The volumetric percentage of internal fractures and the specific crack surface areas of selected ore particles are compared to give quantitative conclusions on particle damage by compression during HPGR crushing.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"148 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140623911","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Prediction of Ground Vibration at Surface for Ring Blasting in Sublevel Stoping Through Empirical Approach, k-Nearest Neighbor, and Random Forest Model","authors":"Ashish Kumar Vishwakarma, Vivek Kumar Himanshu, Kaushik Dey","doi":"10.1007/s42461-024-00976-6","DOIUrl":"https://doi.org/10.1007/s42461-024-00976-6","url":null,"abstract":"<p>The accurate prediction of blast-induced ground vibration due to underground ring blasting is a prominent need for ensuring the safety of structures. Different site-specific empirical equations are available for the prediction of ground vibration. These empirical equations are best suited when the monitoring and blasting locations are present in the same medium. The change in the medium alters the behavior of wave propagation. Hence, existing empirical equations have limitations in peak particle velocity (PPV) prediction when the blasting location is an underground hard rock mine and the monitoring location is ground surface. This is because the underground metal mine comprises different levels having void in the form of excavated stope or paste-filled stope. It is very difficult to predict the magnitude of PPV on the surface in such instances. Therefore, this study has been carried out to predict the PPV at surface due to underground blasting. In this paper, PPV data was recorded at surface for 207-ring blasts. Furthermore, the PPV has also been measured at different underground locations for 47-ring blasts. Different empirical equations along with <i>k</i>-nearest neighbor (KNN) and random forest (RF) model of machine learning technique were developed for the prediction of PPV. Most of the empirical models have higher accuracy in the prediction of PPV at an underground location. This shows that scaled distance-based empirical predictors are best suited when the monitoring and blasting media are the same. However, the empirical models do not predict PPV accurately when the monitoring location is ground surface and the blast is conducted underground. The machine learning models are better suited for PPV prediction in such cases. Based on the analysis performed for the case study site, RF model predicts PPV at surface with the highest accuracy. The coefficient of determination and root mean square error for RF model used for predicting PPV at ground surface are 0.94 and 0.438 mm/s respectively. The RF-based model is also the best suited among all the models for predicting PPV at underground locations as well.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"216 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140630665","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Mechanical Behaviour and Liquefaction Susceptibility of Tailings: A Case of Gold Tailings","authors":"Ismail Adeniyi Okewale, Hendrik Grobler","doi":"10.1007/s42461-024-00978-4","DOIUrl":"https://doi.org/10.1007/s42461-024-00978-4","url":null,"abstract":"<p>Significant factors believed to be responsible for tailings dam failure which can lead to loss of lives, destruction of properties and assets or damage to the environment are the mechanics of material characteristics and static liquefaction. It is therefore essential to understand the tendency for the likely occurrence of liquefaction in tailings dam as well as mechanics behind the behaviour of this tailing materials (inevitable products of ore mining, mineral and metallurgical processes). This study aims to present the mechanical behaviour and susceptibility to liquefaction of a gold tailings sample. Series of oedometer tests were conducted to determine the compression behaviour and the possibility of transitional behaviour or not. Index and physical tests were conducted to determine engineering grading descriptors which was directly linked to compression behaviour and comparisons made with other tailings. Microstructure was studied to understand the effects of fabric on the behaviour of samples and the chemical composition and mineralogy were also investigated. The compression paths slowly converge and the gold tailings might be said to be less transitional. The gold tailing is less dependent on initial state. The loosest gold tailing is more susceptible to liquefaction and compared to other gold tailings, this sample is less susceptible to liquefaction.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"50 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140623751","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"CFD Study on Improvement of Non-uniform Stirring in a Large Bottom-Blown Copper Smelting Furnace","authors":"Wei Wang, Liangzhao Mu, Hongliang Zhao, Xiaoyi Cai, Fengqin Liu, Hong Yong Sohn","doi":"10.1007/s42461-024-00968-6","DOIUrl":"https://doi.org/10.1007/s42461-024-00968-6","url":null,"abstract":"<p>The bottom-blown smelting technology has been widely adopted in non-ferrous metal smelting industries. The largest bottom-blown smelting furnace used in copper smelting was numerically simulated to improve the stirring effect in the molten bath by optimizing the oxygen injector arrangement and blowing parameters. The results show that a small injector spacing leads to gas jet coalescence, which is detrimental for smelting efficiency, increases copper loss and shortens furnace service life. Three schemes were proposed to improve the uneven stirring and reduce the gas jet coalescence by increasing the axial spacing of the injectors, the radial installation angle and the gas injection angle. Changing the axial spacing of the injectors can significantly reduce the gas jet coalescence, yielding the best stirring effect. The results of simulation suggested that when the axial spacing of the injectors was increased from 0.380 m to 0.610 m, the mean melt velocity in the mixing zone increased to 0.243 m/s, which was 20.9% higher than that before the optimization. Meanwhile the <span>(varvec{RSD})</span> (relative standard spatial deviation of melt velocity) decreased from 123% to 84%. In the actual production, the matte content in the smelting slag decreased from 6.57% to 3.12% after changing the axial spacing of the injectors from 0.380 m to 0.610 m.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"70 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140598302","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Exploring the Behavior of Quartz-Glauconite-Phosphate Flotation System","authors":"O. M. Asem, A. A. El-Midany, M. F. Abadir, S. E. El-Mofty","doi":"10.1007/s42461-024-00973-9","DOIUrl":"https://doi.org/10.1007/s42461-024-00973-9","url":null,"abstract":"<p>Glauconite is a clay mineral that is most probably mined with phosphate and represents a challenge for phosphate upgrading by flotation. Reverse flotation is a common method for removing silica and silicate from siliceous phosphate. Thus, a systemic study was conducted to determine the effect of clay and its interactions with siliceous phosphate ore components on its cleaning by flotation. The flotation of each mineral (phosphate, quartz, and clay) was tested in terms of product recovery using quaternary amine at pH 9. In addition, the settling behavior of each mineral was investigated with and without quaternary amine. Binary and tertiary systems were studied to investigate the interactions between the main ore-containing minerals. The results of each mineral flotation test showed that quartz has the highest floatability, with low floatability of both phosphate and glauconite by quaternary amine. The presence of glauconite does not affect the phosphate recovery, whereas glauconite reduces the quartz floatability, which deteriorates the quartz removal from phosphate. Finally, the interaction mechanisms in the different systems are illustrated.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"21 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140598065","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Studies for Extraction and Separation of Rare Earth Elements by Adsorption from Wastewater: A Review","authors":"Amru Daulay, Lukman Hakim Nasution, Widi Astuti, Fika Rofiek Mufakhir, Slamet Sumardi, Hendra Prasetia","doi":"10.1007/s42461-024-00974-8","DOIUrl":"https://doi.org/10.1007/s42461-024-00974-8","url":null,"abstract":"<p>Rare earth elements (REEs) are utilized in numerous disciplines, including chemical engineering, the nuclear industry, metallurgy, medicine, electronics, and computer technology. Recycling products containing and extracting them from effluent is necessary to satisfy the rising demand for these elements. Some studies investigate the adsorption of rare earth elements from dilute aqueous solutions to remove them from effluent. Based on the results of this study, it can be concluded that lab tests demonstrate high adsorption capacities, which vary widely depending on the adsorption type and conditions. The Langmuir, Freundlich, and Temkin isotherms usually describe adsorption isotherms. In addition, the finest models for describing adsorption kinetics are pseudo-second-order and pseudo-first-order models. The thermodynamic parameters, such as the changes in free energy, enthalpy, and entropy, provide additional information regarding the energy changes. Additional research is required to develop environmentally friendly adsorbents that can be used to remove REEs from actual mine wastewater.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"300 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140598166","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"The Effect of Sodium Sulfide and Anthracite Dosage on Selective Reduction of Limonite","authors":"Fathan Bahfie, Yepi Triapriani, Achmad Shofi, Fajar Nurjaman, Slamet Sumardi, Ulin Herlina, Riska N. Tirmayani, Pulung Karo Karo, Diah Susanti","doi":"10.1007/s42461-024-00972-w","DOIUrl":"https://doi.org/10.1007/s42461-024-00972-w","url":null,"abstract":"<p>The process of selectively reducing limonite ore involves adding 10 wt% sodium sulfide and using anthracite as a reducing agent in varying amounts (5, 10, 15, and 20 wt%). The research aims to optimize the extraction process by studying how factors like reduction temperature, holding time, and reducing agent dosage affect on iron and nickel content and recovery. The ideal conditions identified are a temperature of 1150 °C, a 10 wt% additive, and a corresponding 10 wt% reducing agent amount, with a crucial 60-min reduction process. X-ray diffraction (XRD) results show dominant phases like iron-nickel (FeNi), iron sulfide (FeS), fayalite (Fe₂SiO₄), and wustite (FeO) under these conditions, indicating complex chemical interactions. Impressive X-ray fluorescence (XRF) test results precisely measure a nickel component with a 3.03 wt% and a recovery rate of 89.32%, highlighting the process’s effectiveness in extracting potential from limonitic nickel ore. The resulting ferronickel alloy has a controlled particle size of 29.23 µm. The study emphasizes the influence of sodium sulfide and anthracite dosage on the selective reduction of limonite ore.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"2022 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140598049","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Bastnaesite Beneficiation by Froth Flotation and Gravity Separation","authors":"Nathaneal Williams, Corby Anderson","doi":"10.1007/s42461-024-00971-x","DOIUrl":"https://doi.org/10.1007/s42461-024-00971-x","url":null,"abstract":"<p>Rare earth elements are in high demand in the USA. Bastnaesite, a rare earth fluorocarbonate containing primarily cerium and lanthanum, is one of the most abundant sources of rare earths in the USA. This research was completed using the ore from Mountain Pass, which is the largest rare earth mine in the USA. This research, resulting in a current patent application, was done to find a way to combine flotation with novel collectors and gravity separation techniques to reach an enhanced grade and recovery of rare earth elements while rejecting the gangue minerals, calcite, barite, and silicate minerals. These minerals, particularly calcite, an acid consumer, are well known to be difficult to separate in conventional flotation of bastnaesite ore. Four collectors were examined. They were N,2-dihydroxybenzamide, N-hydroxycyclohexanecarboxamide, N,3- dihydroxy-2-naphthamide, and N-hydroxyoleamide. Through this analysis, it was determined that, to obtain the desired results, flotation would be the rougher stage and gravity separation would be utilized as the cleaner stage. Bench scale flotation tests were conducted on the run of mine ore using conditions that were determined using a previously utilized Stat Ease model for testing and statistical optimization in design of experimentation. The bench tests that produced the most desirable results were then scaled up to a 10 kg float test. A concentrate from this test showed a rare earth oxide grade of 44%, while rejecting 91% of the calcite. This concentrate was used for gravity separation. Through gravity separation, it was found that another 40% of the calcite could be rejected with a final rare earth oxide grade of 47% in the concentrate.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"8 1","pages":""},"PeriodicalIF":1.9,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140598167","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}