{"title":"Unlocking improved hydrogen storage: Thermodynamic tuning and ionic conductivity boost in Fe-doped Mg2NiH4","authors":"Ikram Belkoufa , Abdelmajid Assila , Seddiq Sebbahi , Amine Alaoui-Belghiti , Said Laasri , Mouhaydine Tlemçani , El Kebir Hlil , Abdelowahed Hajjaji","doi":"10.1016/j.mtsust.2025.101172","DOIUrl":"10.1016/j.mtsust.2025.101172","url":null,"abstract":"<div><div>Mg<sub>2</sub>Ni is considered a promising candidate for hydrogen storage materials due to its reasonable hydrogenation and dehydrogenation kinetics and cost-effectiveness. However, the high thermodynamic stability of Mg<sub>2</sub>NiH<sub>4</sub> poses a significant challenge in terms of the operating temperature required for hydrogen release. This study investigates the crystal and electronic structure, and thermodynamic stability of Iron-doped Mg<sub>2</sub>NiH<sub>4</sub> and their alloys using first-principles calculations based on density functional theory. The results demonstrate that by replacing one in sixteen Mg atoms and one in eight Ni atoms with Fe, the enthalpy of hydrogen desorption can be reduced from 65.173 to 57.58 and 50.72 kJ/mol H<sub>2</sub>, respectively. Furthermore, the study clarifies the crystal structure and electron properties of Fe-doped Mg<sub>2</sub>Ni and Mg<sub>2</sub>NiH<sub>4</sub>, highlighting the significant role of weakened covalent interactions in the H–Ni bonding that contribute to the reduced thermodynamic stability of the hydrides. This study demonstrates that ionic conductivity improves with the destabilization of Mg<sub>2</sub>NiH<sub>4</sub>, achieving up to 5 <span><math><mrow><mo>×</mo></mrow></math></span> 91.10<sup>−1</sup> S/cm for Mg<sub>15</sub>FeNi<sub>8</sub>H<sub>32</sub> at 400 K. Substituting magnesium (Mg) with iron (Fe) significantly impacts the electronic structure of the material. The additional d-electrons from Fe enhance the density of electronic states near the Fermi level, leading to increased charge carrier mobility and, consequently, higher conductivity. In contrast, replacing nickel (Ni) with Fe has a less pronounced effect, as both Ni and Fe are transition metals with similar electronic configurations and d-electrons near the Fermi level. This results in fewer new electronic states and a smaller increase in conductivity compared to Mg substitution.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101172"},"PeriodicalIF":7.1,"publicationDate":"2025-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144549633","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Exploring the impact of MXene-based materials on hydrogen storage performance: Experimental insights, applications, and challenges","authors":"Turkan Kopac","doi":"10.1016/j.mtsust.2025.101173","DOIUrl":"10.1016/j.mtsust.2025.101173","url":null,"abstract":"<div><div>The hydrogen storage potential of 2D transition metal carbides and nitrides, called MXenes, has attracted interest due to their compositional variability, tunability, compatibility, and reversibility, making them promising hydrogen storage candidates. This study aims to comprehensively review recent experimental publications on MXene-based hydrogen storage, providing a global overview of advancements and experimental evidence. A thorough review has underscored MXenes' potential as catalysts for enhancing metal hydride-based hydrogen storage and elucidates the mechanisms underlying their performance improvement. This research provides a framework for designing high-performance composite catalysts with MXenes, optimizing metal hydrides for high storage capacity, rapid kinetics, and low operating temperatures. The findings elucidate the enhancement of hydrides with MXenes, facilitating the development of effective hydrogen storage materials. Furthermore, this research delineates prospects, obstacles, and potential developments for advancing hydrogen storage and utilizing MXenes as catalysts, with the objective of creating sustainable hydrogen storage systems contributing to clean energy technologies.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101173"},"PeriodicalIF":7.1,"publicationDate":"2025-06-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144563929","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
K. Aravinthkumar , Shuchen Hsieh , A. Santhana Krishna Kumar , C. Raja Mohan
{"title":"Metal‐organic framework templated CoNi2S4 anchored MWCNT: A multifunctional application for photocatalysis, water splitting, and dye-sensitized solar cells","authors":"K. Aravinthkumar , Shuchen Hsieh , A. Santhana Krishna Kumar , C. Raja Mohan","doi":"10.1016/j.mtsust.2025.101174","DOIUrl":"10.1016/j.mtsust.2025.101174","url":null,"abstract":"<div><div>The escalating energy crisis, dependence on non-renewable energy sources, and the need for efficient elimination of hazardous chemical compounds from water underscore the pressing demand for alternative renewable energy solutions and environmental protection techniques. Solar energy has developed as a feasible clean energy source, with electrochemical water splitting and photocatalytic water purification offering promising techniques for creating clean energy and tackling environmental challenges. This research presents an innovative hybrid catalyst, designated as ZIF-67-NC@CNS/MWCNT, which consists of N-doped Zeolite Imidazolate Framework-67 (ZIF-67) derived carbon and CoNi<sub>2</sub>S<sub>4</sub> with Multi-Walled Carbon Nanotubes (MWCNT), utilizing a Metal-Organic Framework (MOF) as a template. This distinctive structure demonstrates exceptional multifunctional electrochemical performance in many applications, including Dye-Sensitized Solar Cells (DSSCs), Oxygen Evolution Reactions (OER), Hydrogen Evolution Reactions (HER), and photocatalytic degradation of tetracycline (TC). This composite, used as a counter electrode in DSSCs, attained a power conversion efficiency (PCE) of 6.35 %, a short-circuit current density (J<sub>SC</sub>) of 12.54 mA cm<sup>−2</sup> and an open-circuit voltage (V<sub>OC</sub>) of 0.8 V. The observed increases may be ascribed to reduced peak-to-peak separation, lowered charge transfer resistance, shorter electron lifetimes, and greater exchange current density. The ZIF-67-NC@CNS/MWCNT composite exhibited remarkable bifunctional electrocatalytic activity, with overpotentials of 144 mV and 178 mV at 10 mA cm<sup>−2</sup> for the OER and HER, respectively. Interestingly, the hybrid composite achieved the highest degradation efficiency of 97.56 % against TC under white light irradiation. The synergistic effect of metal sulfides and carbon materials can provide additional electron transmission paths and contact areas, leading to effective I<sub>3</sub><sup>−</sup> reduction, reduced overpotential, and enhanced degradation efficiency. Consequently, the ZIF-67-NC@CNS/MWCNT hybrid functions as a proficient multifunctional electrocatalyst for many energy and environmental applications.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101174"},"PeriodicalIF":7.1,"publicationDate":"2025-06-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522922","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Federica Florio , Roberto Fiorenza , Angelo Ferlazzo, Maria Elena Fragalà, Matteo Barcellona, Antonino Gulino
{"title":"Boosting photocatalytic hydrogen evolution via synergistic effects between 4H–SiC and tetrapyridylporphyrin","authors":"Federica Florio , Roberto Fiorenza , Angelo Ferlazzo, Maria Elena Fragalà, Matteo Barcellona, Antonino Gulino","doi":"10.1016/j.mtsust.2025.101171","DOIUrl":"10.1016/j.mtsust.2025.101171","url":null,"abstract":"<div><div>The pursuit for sustainable and clean energy sources has conveyed into hydrogen production as a viable alternative to fossil fuels. Hydrogen plays a crucial role in the sustainable energy future. Photocatalytic water splitting and the photoreforming reactions, which use sunlight to produce hydrogen, are emerging and promising methodologies for green hydrogen production. Among the materials investigated for this purpose, silicon carbide-based semiconductors have recently attracted considerable attention due to their exceptional thermal stability, chemical inertness and suitable bandgap for solar/visible light absorption. In this field, the present study explores an innovative system which combines 4H–SiC with 5,10,15,20-tetra(4-pyridyl)-21H,23H-porphine to enhance the photocatalytic hydrogen evolution. By integrating the robust structural and optical properties of SiC with the superior catalytic properties of porphyrins, we propose a synergistic approach with improved efficiency of hydrogen production thanks to the increased absorptivity of the SiC-porphyrin system.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101171"},"PeriodicalIF":7.1,"publicationDate":"2025-06-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144549632","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Gábor Rózsás, Gábor Takács, Balázs Plesz, György Bognár
{"title":"Process optimization and performance evaluation of back contact integrated cooling devices for CPV cells","authors":"Gábor Rózsás, Gábor Takács, Balázs Plesz, György Bognár","doi":"10.1016/j.mtsust.2025.101170","DOIUrl":"10.1016/j.mtsust.2025.101170","url":null,"abstract":"<div><div>Despite their high efficiency, concentrator solar cells have one major issue: they produce a significant amount of waste heat. This leads to excessive temperatures inside the cell, which reduces the efficiency of the electrical conversion and shortens the life of the cell. Therefore, efficient cooling solutions are needed. In this paper, a novel approach for the cooling of concentrator solar cells is proposed. Compared to the solutions found in the literature, the proposed solution incorporates microchannels into the backside metal contact layer of the solar cell. This way, there are no restrictions regarding the semiconductor material, no decrease in mechanical stability, and no thermal interface material is required. First, the appropriate channel geometry and theoretical performance were determined for a 2 × 2 cm<sup>2</sup> solar cell using Siemens FloTherm computational fluid dynamics and an in-house analytical modelling tool written in ANSI C. The paper describes the step-by-step iterations of the design and the manufacturing process that were necessary to reach the theoretically calculated ideal performance. Hydrodynamic and thermal measurements were performed generation by generation, taking into account the results obtained from simulation results. For the latest generation, comparing the hydrodynamic properties at a flow rate of 80 cubic centimeters per minute, the difference between the simulated and the average difference of measured pressure drop values is 2.29 %. The measured data confirms that the partial thermal resistance of the microchannel-based cooling device is 0.32 K/W at a maximum applied pressure drop of 1 bar. This means that the temperature increment for a solar cell with a surface area of 4 cm<sup>2</sup> exposed to a concentration level of 100 suns is only 11.5 K.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101170"},"PeriodicalIF":7.1,"publicationDate":"2025-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144563930","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Embedded nanoparticle silk fibroin hydrogel as surface enhanced Raman scattering (SERS) substrates for detection of methylene blue in water","authors":"Chukwuka Bethel Anucha , Erwann Guenin , Aline Percot","doi":"10.1016/j.mtsust.2025.101169","DOIUrl":"10.1016/j.mtsust.2025.101169","url":null,"abstract":"<div><div>Surface Enhanced Raman Scattering (SERS) is a powerful and attractive analytical detection technique capable of amplifying Raman signal of target molecules near or at the surface of plasmonic metal nanoparticles due to resonance and charge transfer effect. Silk fibroin (SF), a protein extracted from <em>Bombyx mori</em> cocoon has stirred interest for use as a SERS matrix due to ease of processing and workability into different material shapes for hosting SERS active materials. Water stabilized plasmonic nanoparticles (Nps) namely: Au, and Ag synthesized by facile green procedure and another synthesized form of Ag nanoparticles via Lee Meisel protocol (referred to here as Ag∗) were prepared, and characterized by transmission electron microscopy, dynamic light scattering, and UV–visible spectroscopy. Firstly, SERS detection activity tests of the Nps were performed in suspension over methylene blue (MB) as the model organic pollutant. The SF-AuNp, SF-AgNp, SF-AgNps∗ hydrogels were then prepared by previously developed enzyme cross-linking methodology. SEM, FTIR, and UV–vis spectroscopy were used to characterize the Nps containing hydrogels. SERS detection activity over MB was then extended to hydrogels containing Nps. Executed SERS test over MB analyte and under 785 nm excitation recorded 1.56 μM, 15.63 μM, and 15.63 μM respectively as concentration detection levels reached with Au-Nps, AgNps, AgNps∗ suspensions, while 0.27 μM, 0.27 μM, and 0.17 μM were respectively achieved in the case of SF-AuNps, SF-AgNps, and SF-AgNps∗ hydrogels SERS activity performance evaluation. From a general look, the best performing SF-AgNps∗ with a signal amplification factor of about 7.4 for tested Nps suspension, achieved over 400 signal amplification for the tested SF-AgNps∗ hydrogel material representing almost 60 times fold of enhancement obtained in comparison to Nps tested in solution. The inherent adsorption capability of the SF-Nps hydrogels in comparison to the suspension test, facilitated through the concentration of MB by the SF-Nps hydrogels matrix for detection, represents a promising strategy in the development of efficient environmental detection systems.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101169"},"PeriodicalIF":7.1,"publicationDate":"2025-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144511056","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Eco-friendly rock fracturing: Enhancing SREMA with calcium sulfate for sustainable mineral recovery","authors":"T. Kannangara , P.G. Ranjith , V.R.S. De Silva","doi":"10.1016/j.mtsust.2025.101167","DOIUrl":"10.1016/j.mtsust.2025.101167","url":null,"abstract":"<div><div>The study investigates the impact of calcium sulfate (CaSO<sub>4</sub>) on the performance of Slow-Releasing Energy Material Agents (SREMAs) for in-situ mineral recovery (IMR). Comprehensive experimental analyses were conducted, including expansive pressure measurement, isothermal calorimetry, X-ray diffraction (XRD), and scanning electron microscopy (SEM). Results revealed that incorporating 1 % CaSO<sub>4</sub> into SREMA formulations optimally enhances portlandite and ettringite formation, achieving a 15.3 % increase in expansive pressure (28.67 MPa) compared to the control mix. Rheological tests indicated improved workability and cohesiveness at this concentration, balancing flowability and washout resistance in water-saturated conditions. Excessive CaSO<sub>4</sub> (>1 %) reduced performance by disrupting hydration dynamics and forming secondary phases. The findings underscore the synergistic role of CaSO<sub>4</sub> in promoting hydration efficiency and volumetric expansion, which could have implications for improving the performance of SREMAs in IMR applications. Future research is recommended to further optimize the system to increase the expansive pressure generation potential in SREMA through additive enhancements and nanoparticle integration for deep subterranean applications.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101167"},"PeriodicalIF":7.1,"publicationDate":"2025-06-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522918","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Arooj Sarwar , Bakhtawar Sajjad , Muhammad Waqas , Fareeha Shakeel , Hira Jabir , Muhammad Imran Din , Azeem Intisar , Adeel Afzal
{"title":"Metal-organic framework-based robust and advanced materials for the absorptive and photocatalytic mitigation of non-steroidal anti-inflammatory drugs from water","authors":"Arooj Sarwar , Bakhtawar Sajjad , Muhammad Waqas , Fareeha Shakeel , Hira Jabir , Muhammad Imran Din , Azeem Intisar , Adeel Afzal","doi":"10.1016/j.mtsust.2025.101164","DOIUrl":"10.1016/j.mtsust.2025.101164","url":null,"abstract":"<div><div>The presence of non-steroidal anti-inflammatory drugs (NSAIDs) in water poses a considerable environmental and health threat since they are among the most widely used remedies for pain, inflammation, and fever. Metal-organic frameworks (MOFs) and their derivatives have shown significant potential for the absorptive and photocatalytic mitigation of NSAIDs. Their large surface area, adjustable pore structure, and catalytic characteristics make them excellent candidates for water treatment. Numerous investigations reported the remarkable ability of robust and advanced MOFs to adsorb NSAIDs. For instance, Zr-MOF (729.92 mg/g), Cu-II MOF (650 mg/g), UiO-66-(COOCu)<sub>2</sub> (624.3 mg/g), UiO-66-(COOFe)<sub>2</sub> (769.1 mg/g) and UiO66-NH<sub>2</sub> (555 mg/g) etc. have demonstrated remarkable adsorption capacities. On the other hand, as photocatalytic degradation is a low-cost and non-polluting method of converting pharmaceutical components into non-toxic compounds, it is another significantly important methodology for removing NSAIDs. Most NSAIDs are completely degraded by state-of-the-art MOF-derived Fe<sub>2</sub>O<sub>3</sub>/TiO<sub>2</sub>, solar/MIL-88-A/PS system, vis/H<sub>2</sub>O<sub>2</sub>/HSO<sub>3</sub>-MIL-53(Fe), g-C<sub>3</sub>N<sub>4</sub>/NH<sub>2</sub>-MIL-125, NH<sub>2</sub>/MgAl-LDH<sub>3</sub> and BN/Fe<sub>3</sub>O<sub>4</sub>/MIL-53(Fe) composites. This review offers a comprehensive method for effectively removing various kinds of NSAIDs using a variety of MOF-derived adsorbents and photocatalysts. A comprehensive understanding of the occurrence, role, toxicity, and comparison of various NSAIDs was also discussed in this review. However, some major MOFs related challenges and their possible solutions have also been discussed for creating a sustainable environment.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101164"},"PeriodicalIF":7.1,"publicationDate":"2025-06-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144579382","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The prospect and limitation of high entropy alloy as 4th industrial material","authors":"Emmanuel Olorundaisi, Peter A. Olubambi","doi":"10.1016/j.mtsust.2025.101163","DOIUrl":"10.1016/j.mtsust.2025.101163","url":null,"abstract":"<div><div>High-entropy alloys (HEAs) have emerged as an innovative family of multi-principal element alloys with unique properties that position them as potential candidates for the fourth industrial revolution (Industry 4.0) materials. Characterized by their multi-principal element composition, HEAs exhibit exceptional mechanical strength, thermal stability, corrosion resistance, and tailored functional properties. They leverage high configurational entropy to deliver superior performance over traditional alloys such as steel, aluminum, and titanium. HEAs have demonstrated remarkable potential in critical sectors, including aerospace, automotive, energy, and biomedicine, with examples like NbMoTaW in jet engines and TiZrNbTaMo in medical implants showcasing their versatility under extreme conditions. However, challenges such as high processing costs, difficulties in large-scale production, limited understanding of phase stability, and the need for advanced computational models to predict material behavior must be addressed. This paper explores the prospects of HEAs as the fourth industrial material, discussing their advantages, potential applications, and the limitations that must be overcome to realize their full industrial potential. By integrating emerging manufacturing techniques such as additive manufacturing and computational material design, HEAs could revolutionize material engineering and contribute significantly to Industry 4.0. Transitioning from niche innovations to industrial mainstays, mirroring the defining impact of steel in the First Industrial Revolution and silicon in the Third, thereby cementing their place at the forefront of Industry 4.0’s high-performance and sustainable future.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101163"},"PeriodicalIF":7.1,"publicationDate":"2025-06-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144366944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mohammad Salehi Maleh , Alireza Bahrami , Mohammad Sajad Sepehri Sadeghian , Sahar Kiani , Hoda Asadimanesh , Ahmadreza Raisi
{"title":"A comprehensive review on polyurethane-based membranes for enhanced CO2 separation: From molecular engineering to industrial scalability","authors":"Mohammad Salehi Maleh , Alireza Bahrami , Mohammad Sajad Sepehri Sadeghian , Sahar Kiani , Hoda Asadimanesh , Ahmadreza Raisi","doi":"10.1016/j.mtsust.2025.101159","DOIUrl":"10.1016/j.mtsust.2025.101159","url":null,"abstract":"<div><div>Membrane technology, characterized by low energy consumption, cost-effectiveness, and operational simplicity, has been widely used for gas separation applications, especially for CO<sub>2</sub> capture. Various polymers have been designed to achieve superior gas separation efficiency. Among them, polyurethanes (PUs) have emerged as a versatile platform to develop gas separation membranes due to their ease of film formation, excellent flexibility, high elasticity and tensile strength, great chemical and thermal stability, and inherent affinity for CO<sub>2</sub>. While pristine PUs display relatively low gas separation performance, they can be readily tailored to enhance it. This review first examines the synthesis procedures of PUs, the chemistry of the raw materials used in PU synthesis, and their chemical, structural, and morphological properties, including CO<sub>2</sub>/gas separation properties. Second, the strategies adopted for the modification of the PU architectures to improve gas separation performance, such as polymer blending, block copolymer formation, polymer cross-linking, mixed matrix membranes (MMMs) fabrication, and their hybrids (e.g., blending/MMM, cross-linking/MMM, etc.), are highlighted. Finally, various strategies are critically assessed in terms of their effectiveness in improving gas separation properties and feasibility for industrial manufacturing.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"31 ","pages":"Article 101159"},"PeriodicalIF":7.1,"publicationDate":"2025-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144501648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}