Walter Felix Cossio Guzman, Cristina Di Pietro, Elettra Papa, Virginia Signorini, Dario Frascari, Elena Landi, Valentina Medri, Francesco Miccio, Matteo Minelli
{"title":"CO2 adsorption in structured Na13X zeolite-geopolymer composites: Performance comparison under dynamic flow of cold-sintered pellets vs. foamed monoliths","authors":"Walter Felix Cossio Guzman, Cristina Di Pietro, Elettra Papa, Virginia Signorini, Dario Frascari, Elena Landi, Valentina Medri, Francesco Miccio, Matteo Minelli","doi":"10.1016/j.mtsust.2026.101439","DOIUrl":"10.1016/j.mtsust.2026.101439","url":null,"abstract":"<div><div>Adsorption on solid sorbents is a promising and versatile technology for CO<sub>2</sub> capture from flue gases. In this framework, zeolite–geopolymer composites represent a novel class of materials, combining good mechanical stability with tuneable composition and form. Since adsorbent porosity strongly affects gas permeability and adsorption efficiency, this study investigates the dynamic CO<sub>2</sub> adsorption performance of Na13X zeolite–geopolymer composites prepared using different fabrication routes and characterized by different zeolite content.</div><div>A foamed geopolymer monolith was compared with pellets containing 90 wt.% Na13X, manufactured via the Cold Sintering Process (CSP). The materials were characterized in terms of density, pore structure, surface area, and microstructure, highlighting clear differences in hierarchical porosity and permeability.</div><div>The foamed monolith exhibits a highly porous network with a total porosity of 78% and ultra-macropores that provide high hydraulic permeability (1.8 · 10<sup>−11</sup> m<sup>2</sup>). Static pure CO<sub>2</sub> adsorption tests showed that CSP pellets achieve larger equilibrium capacities due to their higher zeolite content. However, dynamic breakthrough experiments with dry CO<sub>2</sub>/N<sub>2</sub> mixtures revealed severe diffusion limitations in CSP pellets, resulting in an approximately three-fold reduction in adsorption capacity. In contrast, the foamed monolith largely preserved its adsorption performance under dynamic conditions, reaching capacities comparable to equilibrium at longer residence times.</div><div>These results demonstrate that the multimodal pore size distribution of foamed geopolymer composites enhances gas transport to active sites, making them promising materials for continuous CO<sub>2</sub> separation processes where mass-transfer kinetics are critical.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101439"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148854028","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ranjit Bariki, Labeeb Ali, Mirza Belal Beg, Suryamol Nambyaruveettil, Maryam Raza, Mohamed Shafi, Muhammad Rabah, Muhammad Sami Ullah, Mohammednoor Altarawneh
{"title":"Defect-engineered porous materials for heterogeneous photocatalysis: Tuning surface reactivity and selectivity","authors":"Ranjit Bariki, Labeeb Ali, Mirza Belal Beg, Suryamol Nambyaruveettil, Maryam Raza, Mohamed Shafi, Muhammad Rabah, Muhammad Sami Ullah, Mohammednoor Altarawneh","doi":"10.1016/j.mtsust.2026.101432","DOIUrl":"10.1016/j.mtsust.2026.101432","url":null,"abstract":"<div><div>The development of efficient porous photocatalysts is essential for solar-driven energy conversion and environmental remediation, yet their practical performance is still limited by poor visible-light utilisation, rapid charge recombination, insufficient active-site exposure and low reaction selectivity. Defect engineering has emerged as a powerful strategy to overcome these limitations by deliberately creating and regulating structural imperfections within porous frameworks. However, current knowledge remains scattered across specific material families or individual photocatalytic applications, and a unified understanding of how different defects control photocatalytic behaviour in porous materials is still lacking. In this review, we highlight the role of defect engineering in the molecular design of porous photocatalysts, covering missing metal nodes and linkers in metal-organic frameworks, structural defects and dopant sites in covalent organic frameworks, and vacancy-related defects in zeolites and oxide frameworks. Particular emphasis is placed on how defect type, concentration and spatial distribution influence light absorption, bandgap regulation, charge separation, surface reactivity, adsorption behaviour and product selectivity. The review further compares major defect-generation strategies, including thermal treatment, heteroatom doping, plasma activation, ligand modulation and chemical reduction, together with advanced characterisation and theoretical tools used to identify and quantify defect sites. By linking defect chemistry with photocatalytic mechanisms, this review provides a structure-defect-activity framework for understanding performance enhancement in H<sub>2</sub> evolution, CO<sub>2</sub> reduction, N<sub>2</sub> fixation, selective oxidation and pollutant degradation. The novelty of this work lies in its cross-material comparison of defect-engineered porous photocatalysts and its emphasis on translating defect control into rational design principles for stable, selective and solar-responsive photocatalytic systems.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101432"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148854029","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Irene Lamata-Bermejo, Marta Cayuela-Martínez, Claudia Schmidt, Luz Sanchez-Silva, Ahmed S.G. Khalil, Ying Pan, Nieves López-Salas
{"title":"Understanding the role of hydrated metal chlorides in the salt-assisted synthesis of doped porous carbons","authors":"Irene Lamata-Bermejo, Marta Cayuela-Martínez, Claudia Schmidt, Luz Sanchez-Silva, Ahmed S.G. Khalil, Ying Pan, Nieves López-Salas","doi":"10.1016/j.mtsust.2026.101440","DOIUrl":"10.1016/j.mtsust.2026.101440","url":null,"abstract":"<div><div>Porous nitrogen-doped carbons are promising for energy storage and gas adsorption, with performance governed by pore structure and surface chemistry. This study examines how hydrated alkali (LiCl, NaCl, KCl) and alkaline earth (MgCl<sub>2</sub>, CaCl<sub>2</sub>) metal chlorides affect the carbonization of molecular precursors (adenine, guanine and glucose) through templating and composition-modifying effects. Alkali chlorides largely preserve precursor composition and exhibit minimal templating, with NaCl being mostly inert. In contrast, alkaline earth chlorides strongly influence carbonization. MgCl<sub>2</sub> functions as an effective templating agent while inducing significant compositional changes, producing highly porous carbons with high surface areas (up to 2648 m<sup>2</sup>/g) and modifying nitrogen configurations. CaCl<sub>2</sub> primarily acts as a template, generating porosity while maintaining precursor chemistry. Precursor structure also matters: adenine forms tubular morphologies with MgCl<sub>2</sub>, unlike guanine. Electrochemical measurements reveal that MgCl<sub>2</sub>-derived carbons, particularly adenine-MgCl<sub>2</sub>, showed the best performance in supercapacitors and Zn-ion capacitors due to their high surface area, accessible microporosity, and moderate nitrogen content. These results demonstrate that hydrated metal chlorides provide a simple strategy to tune the structure and chemistry of nitrogen-doped carbons through salt-assisted carbonization.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101440"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148950971","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Upcycling silicon recovered from photovoltaic waste into silicon nitride via the field-applicable control of metal and ceramic impurities","authors":"Seong-Pyo Lee, Woogyun Shin, Sukwhan Ko, Hyemi Hwang, Youngchul Ju, Soyeon Heo, Jeong-Gu Yeo, Gi-Hwan Kang, Hyo Sik Chang, Jin-Seok Lee","doi":"10.1016/j.mtsust.2026.101438","DOIUrl":"10.1016/j.mtsust.2026.101438","url":null,"abstract":"<div><div>This study presents the first attempt to upcycle recycled silicon (<em>r</em>-Si) recovered from end-of-life photovoltaic (EoL PV) modules into silicon nitride (Si<sub>3</sub>N<sub>4</sub>), a high-value-added ceramic material. In the essential milling process for Si recovery, an analysis of particle agglomeration and HCl etching behavior according to the milling rotational speed (RPM) revealed that the residual Al content, which reached 4290 ppm at 800 RPM, plummeted to 189 ppm at 400 RPM where agglomeration was reduced. Through additional HNO<sub>3</sub> etching to remove the Ag layer, Si with a purity of > 99.9% (3N) was obtained. Furthermore, by optimizing the sedimentation separation process based on Stokes' law, 71.4% of the TiO<sub>2</sub> ceramic impurities were removed within a short process time of only 5 min with a high Si recovery rate of 92.3%. On applying the <em>r</em>-Si to a 2-step nitridation process, the sample not exposed to an additional purification process contained an α-Si<sub>3</sub>N<sub>4</sub> fraction of only 54.7% because residual metallic impurities (such as Al and Fe) promoted the formation of the β-Si<sub>3</sub>N<sub>4</sub> phase. In contrast, the high-purity <em>r</em>-Si sample with controlled metallic and ceramic impurities contained a high α-Si<sub>3</sub>N<sub>4</sub> fraction of 93.1%. These results exceed the industrial specifications for structural ceramics, which require an α-phase content of > 90%. Consequently, this paper presents a new business model for upcycling Si from EoL PV modules to high-performance advanced material feedstock applicable in industrial fields, moving beyond simple recycling.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101438"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148853948","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Nima Hosseinzadeh Yekani, Majid Peyravi, Mohsen Jahanshahi, Mostafa Lashkarbolooki
{"title":"Seed-mediated growth of ZnO nanostructures to fabricate morphology-controlled superhydrophilic membranes for oil/water separation","authors":"Nima Hosseinzadeh Yekani, Majid Peyravi, Mohsen Jahanshahi, Mostafa Lashkarbolooki","doi":"10.1016/j.mtsust.2026.101436","DOIUrl":"10.1016/j.mtsust.2026.101436","url":null,"abstract":"<div><div>Oily wastewater is a critical environmental concern, necessitating high-efficiency and durable technologies for separating oil/water mixtures. In this work, superhydrophilic and underwater-superoleophobic stainless-steel mesh (SSM) membranes are fabricated through acid activation, seeding, and chemical bath deposition. The effects of surface activation are first examined by comparing SSM activated with HNO<sub>3</sub> (SSMH) and SSM activated with piranha solution (SSMP), demonstrating that piranha activation enables more effective surface functionalization for subsequent coating. SSMP is then seeded with either ZnO nanoparticles or g-C<sub>3</sub>N<sub>4</sub> nanosheets prior to ZnO growth. The ZnO nanoparticles produce nanorod structures (SSMP/ZnO/ZnO), while g-C<sub>3</sub>N<sub>4</sub> nanosheets induce flower-like ZnO domains (SSMP/g-C<sub>3</sub>N<sub>4</sub>/ZnO). Both membranes are fully superhydrophilic in air (WCA = 0°), while the SSMP/g-C<sub>3</sub>N<sub>4</sub>/ZnO membrane exhibits a higher underwater oil contact angle (UWOCA = 162 ± 1.1°) compared to SSMP/ZnO/ZnO (158 ± 1.3°). A significantly enhanced gravity-driven water flux of 125,659.71 L m<sup>−2</sup> h<sup>−1</sup> is achieved by SSMP/g-C<sub>3</sub>N<sub>4</sub>/ZnO, exceeding that of SSMP/ZnO/ZnO (103,416.36 L m<sup>−2</sup> h<sup>−1</sup>), while preserving high and stable separation efficiency for at least 40 reuse cycles. Furthermore, SSMP/g-C<sub>3</sub>N<sub>4</sub>/ZnO sustains strong underwater oil repellency and high separation efficiency under acidic, alkaline, saline, hot, and cold conditions. These findings confirm that g-C<sub>3</sub>N<sub>4</sub> seeding effectively tailors ZnO growth morphology and significantly improves membrane performance, offering a robust and practical strategy for oil/water separation in harsh industrial environments.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101436"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148854025","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Md. Mahfujur Rahman, Akser Alam Siddiqua Maya, M. Shahinuzzaman, Md. Arif Hossen, Sumaya Tabassum, Md. Abu Taleb, Yunus Ahmed
{"title":"Green and sustainable synthesis of amorphous CuWO4@TiO2 core-shell nano-adsorbent for the efficient removal of emerging contaminants: Adsorption of ciprofloxacin antibiotic and textile dye from aqueous solution","authors":"Md. Mahfujur Rahman, Akser Alam Siddiqua Maya, M. Shahinuzzaman, Md. Arif Hossen, Sumaya Tabassum, Md. Abu Taleb, Yunus Ahmed","doi":"10.1016/j.mtsust.2026.101434","DOIUrl":"10.1016/j.mtsust.2026.101434","url":null,"abstract":"<div><div>The increasing concentrations of various antibiotics and textile dyes in aquatic environments pose significant risks to both aquatic and human health. To address this issue, a CuWO<sub>4</sub>@TiO<sub>2</sub> core-shell nano-adsorbent (CSNA) was synthesized via a green and sustainable hydrothermal process, and applied to efficiently remove ciprofloxacin (CIP) antibiotic and methylene blue (MB) dye from wastewater. A variety of characterization techniques were employed to characterize the physicochemical structure of this synthesized nano-adsorbent. Comprehensive characterizations using XRD, FTIR, FE-SEM, TEM, XPS, and BET provided concrete evidence of the development of a TiO<sub>2</sub>-coated CuWO<sub>4</sub> core-shell structure. Characterizations such as XRD and FTIR confirmed the existence of amorphous CuWO<sub>4</sub> and TiO<sub>2</sub> phases with chemical bonding at the interface between CuWO<sub>4</sub> and TiO<sub>2</sub>. FE-SEM and TEM images clearly demonstrated the morphological changes, confirming the formation of a uniform TiO<sub>2</sub> shell over the CuWO<sub>4</sub> core. XPS results indicated that the outer shell of TiO<sub>2</sub> is enriched in Ti, thus showing that the coating was complete. The Box-Behnken design (BBD) optimized methodology was employed to optimize the operational variables such as adsorbent dosage, CIP concentration, solution pH, and contact time. The findings achieved nearly complete CIP (99.0 ± 0.3%) adsorption at a CIP concentration of 10 mg/L, an adsorbent dosage of 340 mg/L, and a contact time of 40 min at neutral pH (7.0). The same optimized conditions were also applied for MB dye adsorption, and complete dye adsorption (100% of MB) was achieved in only five (5) minutes of treatment. The adsorption followed pseudo-second-order (PSO) kinetics. The isotherm modeling results indicated that the Langmuir model provided the best fit with R<sup>2</sup> values of > 0.99, exhibiting maximum monolayer adsorption capacities (q<sub>m</sub>) of 113.4 ± 6.4 mg/g for CIP at 30 °C, after which the capacities decreased with increasing temperature, indicating exothermic adsorption. The thermodynamic evaluation confirmed that the process was spontaneous and exothermic, as indicated by the weakly negative Gibbs free energy (ΔG<sup>0</sup> = -4.56 to -4.06 kJ/mol) and negative enthalpy (ΔH<sup>0</sup> = -12.18 kJ/mol).These parameters combined with moderate regeneration efficiency (>68% over five cycles), collectively confirm that the adsorption process is physically driven. Although a good PSO fit usually suggests chemisorption, the adsorption rate here was actually controlled by strong non-covalent interactions (electrostatic attraction, hydrogen bonding, surface complexation, and π-π stacking) rather than true covalent bond formation. It demonstrated highly efficient and reusable broad-spectrum efficacy in removing mixed emerging contaminants, showing potential for scalable application in treating wa","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101434"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148854024","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of blending composition on the direct carbonisation of wet-spun fibres from aqueous lignosulfonate and polyvinyl alcohol solutions","authors":"Lukas N. Hartz, Anne Beaucamp, Maurice N. Collins","doi":"10.1016/j.mtsust.2026.101433","DOIUrl":"10.1016/j.mtsust.2026.101433","url":null,"abstract":"<div><div>Carbon reinforced plastics, can contribute to climate change mitigation due to their excellent mechanical properties and light weight. Petroleum derived polyacrylonitrile (PAN) is the most common precursor material for carbon fibres, with 90 % of the fibres being produced in a wet spinning process. Lignin offers a renewable, sustainable and cost-effective alternative to PAN as it is obtained as a by-product of paper production and the second most common biopolymer in the world. Lignosulfonate, a technical lignin, has promising spinning properties such as thermosetting behaviour. Also, its higher molecular weight, compared to other technical lignins, leads to higher viscosity in solution. In this work, ammonium lignosulfonate and polyvinyl alcohol were dissolved in deionised water and wet-spun into continuous fibres using a custom-designed and programmed system. Acetone was used as a coagulation agent. Different ratios of lignosulfonate and polyvinyl alcohol with up to 90 % lignosulfonate content were tested and their influence on fibre production and chemical properties analysed. The fibres were carbonised directly without prior stabilisation at 10 °C/min to 1000 °C with a holding time of 30 min at 1000 °C. Regardless of the ratio between lignosulfonate and polyvinyl alcohol, carbon fibres with a diameter of 7 μm and a maximum carbon yield of 37.4 % could be achieved. A maximum tensile modulus of 38 ± 5 GPa and a maximum tensile strength of 468 ± 110 MPa were observed.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101433"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148854026","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A.S. Augustine Fletcher, J. Ajayan, Asisa Kumar Panigrahy, P. Murugapandiyan, Deepak Kumar Panda, Bestley Joe S, Amit Krishna Dwivedi
{"title":"MXene based nanostructures for NeuroBiosensing: A review","authors":"A.S. Augustine Fletcher, J. Ajayan, Asisa Kumar Panigrahy, P. Murugapandiyan, Deepak Kumar Panda, Bestley Joe S, Amit Krishna Dwivedi","doi":"10.1016/j.mtsust.2026.101437","DOIUrl":"10.1016/j.mtsust.2026.101437","url":null,"abstract":"<div><div>MXene-derived nanocomposites have progressed as an emerging 2D materials with outstanding potential in neurobiosensing. Their tiny interfacial impedance (<10 kΩ), extremely high electrical conductivity (10,000 S cm<sup>−1</sup>), and controllable surface properties enable stable and precise neural signal acquisition. Biocompatibility analysis consistently exhibits > 95% neuronal endurance and notable attenuation of inflammatory indicators, including reductions in TNF-α and IL-6 expression by 40%, highlighting their safety for lifelong neural interfacing. Mechanical robustness, with stretchability surpassing 30% strain without signal reduction, reinforces integration into adaptive neural systems. In electrochemical biosensing, MXene-enabled platforms attain sensitivity thresholds as low as 10<sup>−9</sup> M for neurotransmitters such as serotonin and dopamine, facilitating real-time monitoring of precisely targeted synaptic activity. Altogether, these advances establish MXenes as flexible and clinically relevant materials for advanced neurobiosensing, integrating fundamental neuroscience with clinical applications in brain–machine interfacing, therapeutics and diagnostics. This review integrates current trends and emphasizes the transformative potential of MXene nanocomposites to revolutionize the future of neural recording and modulation.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"35 ","pages":"Article 101437"},"PeriodicalIF":9.4,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148854027","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Catalina Suescun Gonzalez , Benjamin Sandei , Fabio A. Cruz Sanchez , Sandrine Hoppe , Hakim Boudaoud , Joshua M. Pearce , Cécile Nouvel
{"title":"Compatibilizer effectiveness for the reuse of mixed post-consumer solid waste plastic towards Distributed recycling additive manufacturing","authors":"Catalina Suescun Gonzalez , Benjamin Sandei , Fabio A. Cruz Sanchez , Sandrine Hoppe , Hakim Boudaoud , Joshua M. Pearce , Cécile Nouvel","doi":"10.1016/j.mtsust.2026.101323","DOIUrl":"10.1016/j.mtsust.2026.101323","url":null,"abstract":"<div><div>The concept of bypassing the sorting process in post-consumer plastic recycling has emerged as an intriguing solution to circumvent the high costs and inherent inefficiencies of conventional processes. This approach demands the blend of polymers, whose physical properties have been known to be improved with the use of compatibilizers. In this study, the recycled polymer blends based on the two largest-volume waste plastics of poly (ethylene terephthalate) (rPET) and high-density polyethylene (rHDPE) at 90/10 wt% are investigated to develop a method that would be able to recycled water bottles directly. This blend was investigated with and without 10 wt% of three types of styrene-ethylene/butylene (SEBS), two non-reactive compatibilizers named by their code G1650 and G1652 and one maleated SEBS cirKular + c1010 - (C1010). It was prepared in a co-rotating twin screw extruder and 3-D printed using a large-format fused granular fabrication printer. The results showed that samples manufactured by conventional methods exhibited increases of approximately 50% in tensile strength and 34% in impact strength compared to those produced by 3D printing. Furthermore, the addition of compatibilizers enhanced the elongation at break by approximately 40% in samples processed through conventional methods.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"34 ","pages":"Article 101323"},"PeriodicalIF":7.9,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146147568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}