Materials Today Sustainability最新文献

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Life Cycle Assessment for sustainable civil infrastructure with standardized functional units and boundaries 具有标准化功能单元和边界的可持续民用基础设施生命周期评价
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-09-30 DOI: 10.1016/j.mtsust.2025.101232
Ali Akbar Firoozi , Ali Asghar Firoozi , Mohammad Reza Maghami
{"title":"Life Cycle Assessment for sustainable civil infrastructure with standardized functional units and boundaries","authors":"Ali Akbar Firoozi ,&nbsp;Ali Asghar Firoozi ,&nbsp;Mohammad Reza Maghami","doi":"10.1016/j.mtsust.2025.101232","DOIUrl":"10.1016/j.mtsust.2025.101232","url":null,"abstract":"<div><div>This study critically explores the integration of Life-Cycle Assessment (LCA) within civil engineering as a strategy to enhance the sustainability of infrastructure projects. Focused on assessing environmental impacts throughout project lifecycles from material extraction to decommissioning, LCA emerges as a vital tool for sustainable development. Utilizing detailed case studies, we applied LCA methodologies to assess their efficacy in reducing environmental footprints and guiding decision-making toward sustainability objectives. The findings demonstrate significant improvements in the accuracy of environmental impact assessments through the adoption of advanced digital technologies and sector-specific databases. Challenges such as limited data availability and the complexity of LCA methods were identified. Strategies to address these challenges include educational programs to enhance understanding and adoption of LCA, alongside technological innovations that streamline data collection and analysis processes. Our study underscores the potential of LCA to drive civil engineering practices towards more resilient, sustainable, and circular infrastructure solutions. This analysis confirms the growing importance of LCA in project planning and highlights its role in achieving global sustainability targets, advocating for its wider adoption in civil engineering practices.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101232"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145220918","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A critical review of new advancements in HF-RTSA CO2 capture 对HF-RTSA CO2捕集新进展的评述
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-11-20 DOI: 10.1016/j.mtsust.2025.101262
Hamid Reza Azizi, Seyedeh Hosna Talebian, Sara Masoumi
{"title":"A critical review of new advancements in HF-RTSA CO2 capture","authors":"Hamid Reza Azizi,&nbsp;Seyedeh Hosna Talebian,&nbsp;Sara Masoumi","doi":"10.1016/j.mtsust.2025.101262","DOIUrl":"10.1016/j.mtsust.2025.101262","url":null,"abstract":"<div><div>On the path to achieving the net-zero carbon targets while meeting growing global energy demand, the development of efficient CO<sub>2</sub> capture strategies is crucial for a smoother transition to a low-carbon economy. Among existing capture technologies, Rapid Temperature Swing Adsorption (RTSA) has emerged as a promising alternative to conventional solvent-based processes, reducing regeneration energy penalties. In particular, polymeric hollow fiber modules have attracted significant attention as advanced RTSA platforms, owning to their high surface area-to-volume ratio, efficient thermal management, and lower pressure drops compared to traditional packed-bed systems. This review comprehensively examines recent advancements in hollow fiber-based RTSA for CO<sub>2</sub>capture, focusing on technological developments, polymeric structures, novel adsorbents, and innovative module designs. Special attention is given to the effects of impurity gases, adsorbent stability, and the optimization of hollow fiber configurations to enhance overall performance. The review also emphasizes HF-RTSA's potential to deliver cost-effective and energy-efficient CO<sub>2</sub> capture solutions at industrial scale.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101262"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145620045","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrigendum to “Cobalt intercalated redox active 1,2,4,5-benzene-tetra-carboxylic acidpyridine-3,5-dicarboxylic acid bi-linker organic framework for state-of-the-art battery-supercapacitor hybrids” [Mater. Today Sustain. 21 (2023) 100286] 最新电池-超级电容器杂化物的钴插层氧化还原活性1,2,4,5-苯-四羧酸吡啶-3,5-二羧酸双链接有机框架的勘误今日维持。21 (2023)100286]
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-08-16 DOI: 10.1016/j.mtsust.2025.101197
Muhammad Zahir Iqbal , Muhammad Waqas Khan , Misbah Shaheen , Salma Siddique , Sikandar Aftab , Saikh Mohammad Wabaidur , Shahzad Sharif
{"title":"Corrigendum to “Cobalt intercalated redox active 1,2,4,5-benzene-tetra-carboxylic acidpyridine-3,5-dicarboxylic acid bi-linker organic framework for state-of-the-art battery-supercapacitor hybrids” [Mater. Today Sustain. 21 (2023) 100286]","authors":"Muhammad Zahir Iqbal ,&nbsp;Muhammad Waqas Khan ,&nbsp;Misbah Shaheen ,&nbsp;Salma Siddique ,&nbsp;Sikandar Aftab ,&nbsp;Saikh Mohammad Wabaidur ,&nbsp;Shahzad Sharif","doi":"10.1016/j.mtsust.2025.101197","DOIUrl":"10.1016/j.mtsust.2025.101197","url":null,"abstract":"","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101197"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145733151","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrigendum to “Investigating the catalytic and antibacterial behavior of cesium-doped MoO3 nanostructures against methylene blue dye and MDR E. coli with DFT analysis” [Mater. Today Sustain., 28(2024) 101031] “用DFT分析研究铯掺杂MoO3纳米结构对亚甲基蓝染料和MDR大肠杆菌的催化和抗菌行为”[Mater.]的更正。今天维持。, 28(2024) 101031]
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-11-27 DOI: 10.1016/j.mtsust.2025.101270
Muhammad Ikram , Ali Haider , Muhammad Bilal , Anwar Ul-Hamid , Souraya Goumri-Said , Mohammed Benali Kanoun , El Sayed Yousef , Salamat Ali
{"title":"Corrigendum to “Investigating the catalytic and antibacterial behavior of cesium-doped MoO3 nanostructures against methylene blue dye and MDR E. coli with DFT analysis” [Mater. Today Sustain., 28(2024) 101031]","authors":"Muhammad Ikram ,&nbsp;Ali Haider ,&nbsp;Muhammad Bilal ,&nbsp;Anwar Ul-Hamid ,&nbsp;Souraya Goumri-Said ,&nbsp;Mohammed Benali Kanoun ,&nbsp;El Sayed Yousef ,&nbsp;Salamat Ali","doi":"10.1016/j.mtsust.2025.101270","DOIUrl":"10.1016/j.mtsust.2025.101270","url":null,"abstract":"","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101270"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145733152","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimising hybrid Fibre and nanocellulose reinforced engineered cementitious composites using Taguchi-TOPSIS analysis 使用田口topsis分析优化混杂纤维和纳米纤维素增强工程胶凝复合材料
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-09-21 DOI: 10.1016/j.mtsust.2025.101224
H. Withana , S. Rawat , Y.X. Zhang
{"title":"Optimising hybrid Fibre and nanocellulose reinforced engineered cementitious composites using Taguchi-TOPSIS analysis","authors":"H. Withana ,&nbsp;S. Rawat ,&nbsp;Y.X. Zhang","doi":"10.1016/j.mtsust.2025.101224","DOIUrl":"10.1016/j.mtsust.2025.101224","url":null,"abstract":"<div><div>A structured approach to optimising the constituents of engineered cementitious composites (ECC) is crucial for reducing resource intensity and improving design efficiency. This study presents the design of a novel sustainable ECC that simultaneously achieves high strength and ductility, incorporating hybrid fibres, nanocellulose (NC), and high volumes of fly ash and silica fume. A novel approach utilising the hybrid application of Taguchi- Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) methods is adopted for the design, enabling systematic and precise adjustment of mix constituents and leading to optimized performance. The standard Taguchi orthogonal array, consisting of four factors, i.e. fly ash to silica fume ratio, water-to-binder ratio, fibre proportions, and nanocellulose dosage, was used to design the mix. The optimum combination of these constituents was determined to maximize five key response parameters: compressive strength, elastic modulus, flexural strength, tensile strength, and ultimate tensile strain. Results indicated that fly ash to silica fume ratio of 1:0.2, a water to binder ratio of 0.22, 1.5 % polyethylene +0.75 % steel fibre by volume, and 0.25 % NC by weight represent the optimal mix design. This mix achieved a compressive strength of 71 MPa, an elastic modulus of 30 GPa, a flexural strength of 17 MPa, an ultimate tensile strength of 4 MPa, and an ultimate tensile strain of 3 %. The optimal design was further validated by experimental results, which showed that the optimized mix outperformed all other mixes in all indices. This further demonstrates the effectiveness of the design method and the potential for successfully incorporating nanocellulose in ECC designs.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101224"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145155585","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A comprehensive review on electroactive MOF-reinforced nanocomposites: From material design to practical applications 电活性mof增强纳米复合材料综述:从材料设计到实际应用
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-09-26 DOI: 10.1016/j.mtsust.2025.101229
Pouya Khattami Kermanshahi , Sara Estaji , Erfan Zivari , Shahab Moghari , Pouria Aslani Poshtahani , Sadaf Moftakhari , Hosein Ali Khonakdar
{"title":"A comprehensive review on electroactive MOF-reinforced nanocomposites: From material design to practical applications","authors":"Pouya Khattami Kermanshahi ,&nbsp;Sara Estaji ,&nbsp;Erfan Zivari ,&nbsp;Shahab Moghari ,&nbsp;Pouria Aslani Poshtahani ,&nbsp;Sadaf Moftakhari ,&nbsp;Hosein Ali Khonakdar","doi":"10.1016/j.mtsust.2025.101229","DOIUrl":"10.1016/j.mtsust.2025.101229","url":null,"abstract":"<div><div>Metal-organic frameworks (MOFs), with their special properties like high porosity and adjustable structures, have emerged as versatile reinforcements for nanocomposites. These hybrid systems have gained enormous attention for their potential to achieve electrical conductivity, either through the intrinsic properties of MOFs or via the incorporation of conductive nanomaterials within the MOF framework. This review explores recent advancements in nanocomposite systems reinforced with MOFs, focusing on two primary categories: systems where conductivity stems from the MOFs themselves and those enhanced by doping with additional nanomaterials. Various organic and inorganic additives, including polymer core-shells, C<sub>3</sub>N<sub>4</sub>, electroactive polymers, graphene, carbon (nanosheets and nanotubes), zeolites, metals, MOF-reinforced metal oxides, semimetals, and MXenes, are analyzed for their roles in enhancing the conductive, chemical, and structural characteristics of these nanocomposites. The potential of these systems to enable the development of lightweight, cost-effective, and chemically and electrically resilient materials with broad applications is also discussed. This review highlights the prospects and obstacles in advancing MOF-reinforced nanocomposites for next-generation electrically conductive materials.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101229"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145155587","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Trash into Treasure: Value-Added composites from waste plastic packaging and carbon nanotubes 垃圾变废为宝:废塑料包装和碳纳米管的增值复合材料
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-10-02 DOI: 10.1016/j.mtsust.2025.101231
Kit O'Rourke , Christopher Griffin , Keith Doyle , Muhammad Waqas , Paula Douglas , Bronagh Millar , Dipa Ray
{"title":"Trash into Treasure: Value-Added composites from waste plastic packaging and carbon nanotubes","authors":"Kit O'Rourke ,&nbsp;Christopher Griffin ,&nbsp;Keith Doyle ,&nbsp;Muhammad Waqas ,&nbsp;Paula Douglas ,&nbsp;Bronagh Millar ,&nbsp;Dipa Ray","doi":"10.1016/j.mtsust.2025.101231","DOIUrl":"10.1016/j.mtsust.2025.101231","url":null,"abstract":"<div><div>This work explores the use of low-value packaging film-based waste mixed plastics (wMP) and carbon nanotubes (CNT) to produce value-added composites. The performance of the composites is assessed through mechanical testing, UV ageing, and electrical conductivity measurement. Reinforcing wMP with 5 wt% CNT increased the tensile strength and tensile modulus by 46 % and 23 %, respectively. There were similar increases in flexural modulus (53 %), compressive strength (131 %), and compressive modulus (89 %) compared to unreinforced wMP. UV ageing for 500 h had no measurable effect on unreinforced wMP but decreased the flexural modulus of wMP/5 wt% CNT by 23 %. An average electrical conductivity of 1.65 × 10<sup>−2</sup> S/m was measured for wMP/CNT, with unreinforced wMP showing no measurable electrical conductivity, as expected. This research provides valuable scientific insights into the application of mixed waste plastics in composites, aiding the creation of a more circular economy for plastic waste and leading to second-generation products with a wide range of potential applications.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101231"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145324727","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Improving NiSe2 HER performance by controlling crystallinity and stabilizing embedded selenium 通过控制结晶度和稳定嵌入硒来改善NiSe2 HER性能
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-11-06 DOI: 10.1016/j.mtsust.2025.101248
Manuel A. Ramirez-Ubillus , Yuen Yee Li Sip , Zakariya Mohayman , Akihiro Kushima , Yang Yang , Lei Zhai
{"title":"Improving NiSe2 HER performance by controlling crystallinity and stabilizing embedded selenium","authors":"Manuel A. Ramirez-Ubillus ,&nbsp;Yuen Yee Li Sip ,&nbsp;Zakariya Mohayman ,&nbsp;Akihiro Kushima ,&nbsp;Yang Yang ,&nbsp;Lei Zhai","doi":"10.1016/j.mtsust.2025.101248","DOIUrl":"10.1016/j.mtsust.2025.101248","url":null,"abstract":"<div><div>Nickel diselenide (NiSe<sub>2</sub>), a promising catalyst for hydrogen evolution reactions (HERs), can be synthesized through a simple chemical reduction method. However, low-temperature synthesis produces secondary crystalline phases, such as Ni<sub>1.7</sub>Se<sub>2</sub>, which diminish catalytic efficiency. This study introduces a post-reduction method to create a stable NiSe<sub>2</sub>/Se heterostructure and examines how crystal structure and selenium content affect electrocatalytic properties. The synthesized products were washed with chloroform and thermally annealed, resulting in NiSe<sub>2</sub>/Se heterostructure crystals. The catalytic performance was assessed at 10 mA/cm<sup>2</sup>, achieving an overpotential of 202 mV and a Tafel slope of 25.3 mV/dec. The enhanced performance is linked to the high-order crystal of NiSe<sub>2</sub> and the presence of selenium, as confirmed by XRD, SAED-TEM, and Raman spectroscopy. The selenium improves carrier densities and charge transfer efficiency. Furthermore, NiSe<sub>2</sub>/Se with lower selenium content retained their initial performance over 21 h which highlights their stability under HER conditions.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101248"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145525530","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Advances in nanocatalysts for biofuel production: Mechanisms, performance, and future perspectives 生物燃料生产纳米催化剂的进展:机制、性能和未来展望
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-11-04 DOI: 10.1016/j.mtsust.2025.101246
Sherif Ishola Mustapha , Ifeanyi Michael Smarte Anekwe , Kabiru Bab Muritala , Yusuf Makarfi Isa
{"title":"Advances in nanocatalysts for biofuel production: Mechanisms, performance, and future perspectives","authors":"Sherif Ishola Mustapha ,&nbsp;Ifeanyi Michael Smarte Anekwe ,&nbsp;Kabiru Bab Muritala ,&nbsp;Yusuf Makarfi Isa","doi":"10.1016/j.mtsust.2025.101246","DOIUrl":"10.1016/j.mtsust.2025.101246","url":null,"abstract":"<div><div>The global pursuit of sustainable and low-carbon energy solutions has intensified research into biofuels as viable alternatives to fossil fuels. Yet, conventional catalytic processes often suffer from limitations such as low conversion efficiency, poor selectivity, and limited catalyst recyclability. Recent advances in nanotechnology have introduced nanocatalysts as powerful tools to overcome these barriers, owing to their high surface-to-volume ratio, tunable physicochemical properties, and superior catalytic performance. This review critically examines the application of nanocatalysts in major biofuel production routes, including transesterification, pyrolysis, hydrothermal liquefaction, hydrodeoxygenation, hydrolysis, fermentation, and steam reforming. The roles of metal and metal oxide nanoparticles, carbon-based nanomaterials, magnetic nanocomposites, zeolites, and bimetallic or multimetallic systems are comprehensively discussed in terms of catalytic mechanisms, yield enhancement, and reusability. The comparative advantages of nanocatalysts over traditional systems, particularly in reaction kinetics, thermal stability, and adaptability to diverse feedstocks, are emphasized. Furthermore, the review explores emerging strategies such as green synthesis methods, hybrid nanostructures, and integration into circular biorefinery platforms. Key challenges, including nanoparticle agglomeration, scalability, and long-term stability, are also outlined. By consolidating current advancements and identifying future research directions, this article highlights the transformative potential of nanocatalysts in improving biofuel productivity, process economics, and environmental sustainability, ultimately supporting the global transition toward renewable energy systems.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101246"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145465424","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Demonstrating circularity in thermal spraying: Converting waste to wealth 展示热喷涂的循环性:变废为宝
IF 7.9 3区 材料科学
Materials Today Sustainability Pub Date : 2025-12-01 Epub Date: 2025-11-04 DOI: 10.1016/j.mtsust.2025.101251
Rahul Jude Alroy , Stefan Björklund , Radek Mušálek , František Lukáč , Vasanth Gopal , Peter Kjeldsteen , Olav Norheim , Shrikant Joshi
{"title":"Demonstrating circularity in thermal spraying: Converting waste to wealth","authors":"Rahul Jude Alroy ,&nbsp;Stefan Björklund ,&nbsp;Radek Mušálek ,&nbsp;František Lukáč ,&nbsp;Vasanth Gopal ,&nbsp;Peter Kjeldsteen ,&nbsp;Olav Norheim ,&nbsp;Shrikant Joshi","doi":"10.1016/j.mtsust.2025.101251","DOIUrl":"10.1016/j.mtsust.2025.101251","url":null,"abstract":"<div><div>Typically, 40–60 % of the injected powder feedstock in most thermal spray processes ends up as overspray waste and is a prominent technology drawback. This unutilized powder not only represents significant raw material loss but also poses disposal challenges. This study examines the prospect of the possible reuse of overspray waste that can considerably enhance the sustainability of thermal spray processes. Overspray waste from high velocity oxy fuel (HVOF) spraying of a WC-20Cr<sub>3</sub>C<sub>2</sub>-7Ni powder from an industrial spray shop was systematically collected and characterized for morphology, particle size distribution, and phase composition. This overspray powder was considered for reuse as feedstock for both HVOF and high velocity air fuel (HVAF) spraying. The resulting coatings were evaluated for microstructure, phase constitution, hardness and wear performance, and their characteristics were compared with coatings produced from virgin powder deposited via HVOF and HVAF. The results were noted to be extremely encouraging, with HVAF coatings using HVOF overspray outperforming HVOF coatings with virgin powder feedstock, making a strong case to investigate further possibilities to gainfully utilize thermal spray waste from varied sources. Considering that tungsten and chromium are critical raw materials, with tungsten bearing a particularly high carbon footprint, this study also quantitatively assesses the sustainability benefits of reusing the overspray powder. This illustrative exercise reveals a reduction in energy consumption and CO<sub>2</sub> emissions by a factor of two to three, along with a three-to-fivefold reduction in production costs.</div></div>","PeriodicalId":18322,"journal":{"name":"Materials Today Sustainability","volume":"32 ","pages":"Article 101251"},"PeriodicalIF":7.9,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145465457","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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