ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.013
Lingli Cui , Wenjie Li , Xin Wang , Dongdong Liu
{"title":"A novel quantitative diagnosis method for rolling bearing faults based on digital twin model","authors":"Lingli Cui , Wenjie Li , Xin Wang , Dongdong Liu","doi":"10.1016/j.isatra.2024.12.013","DOIUrl":"10.1016/j.isatra.2024.12.013","url":null,"abstract":"<div><div>Dual-impulse behaviors of rolling bearings have been widely researched for quantitative diagnosis. However, it is challenging to accurately extract entry and exit moments of the fault from noise-contaminated raw signals. To address this issue, a novel quantitative diagnosis method based on digital twin model is proposed to assess the fault severity from the original signal waveform. Specifically, the quantitative diagnostic criterion for bearing faults is derived to reveal the instantaneous response characteristics of dual-impulse behaviors, and then a digital twin model is constructed to characterize the fault characteristics of the measured signal with noise-free twin signals. Subsequently, a recursive parameter optimization strategy based on cosine similarity (RPOS-CS) is proposed to optimize the twin model in real time, and fault parameters of the optimal signal will be applied to evaluate the fault size of the bearing. Finally, kernel density estimation is employed to perform uncertainty analysis on multiple diagnosis results, thereby realizing interval estimation and significantly enhancing the reliability of diagnosis results. Both simulated and experimental signals are utilized to validate the efficacy of the proposed method, and the further comparative analysis shows that it exhibits high diagnostic accuracy and outstanding reliability.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 381-391"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142911172","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.024
Caoyuan Gu , Qi Wu , Baokang Zhang , Yaowei Wang , Wen-An Zhang , Hongjie Ni
{"title":"Data-model interactive Rul prediction of stochastic degradation devices with multiple uncertainty quantification and multi-sensor information fusion","authors":"Caoyuan Gu , Qi Wu , Baokang Zhang , Yaowei Wang , Wen-An Zhang , Hongjie Ni","doi":"10.1016/j.isatra.2024.12.024","DOIUrl":"10.1016/j.isatra.2024.12.024","url":null,"abstract":"<div><div>This paper proposes an improved remaining useful life (RUL) prediction method for stochastic degradation devices monitored by multi-source sensors under data-model interactive framework. Firstly, the interrelationships among sensors are established using k-nearest neighbor (KNN), and the composite health index (CHI) is constructed by aggregating the multi-source sensor information through the graph convolutional network (GCN). Secondly, a stochastic degradation model with triple uncertainty at any initial degradation level is established to improve the matching degree between the stochastic degradation model and the actual degradation process. Then, a data-model interactive mechanism is proposed to form a closed-loop optimization between the CHI construction and the stochastic degradation model to enhance the RUL prediction accuracy of the device. Finally, experiments on aero-engine and tool datasets indicate that the proposed method can improve the comprehensive performance by at least 20% compared with the original method of the data-model interactive framework, which verifies its effectiveness and superiority.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 293-305"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142960720","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.032
John Cortés-Romero , Brian Gómez-León , Hebertt Sira-Ramírez
{"title":"Discrete FIR filter-based Control","authors":"John Cortés-Romero , Brian Gómez-León , Hebertt Sira-Ramírez","doi":"10.1016/j.isatra.2024.12.032","DOIUrl":"10.1016/j.isatra.2024.12.032","url":null,"abstract":"<div><div>In control system design, managing measurement noise is a critical challenge, requiring a balance between responsiveness and noise suppression. Traditional methods often involve trade-offs, compromising either aspect. This paper proposes a novel solution by integrating a Finite Impulse Response (FIR) filter within the discrete controller transfer function, coupled with disturbance rejection through the Internal Model Principle (IMP). This approach decouples tracking reference dynamics from noise attenuation, ensuring precise disturbance rejection and reference tracking. Numerical analysis highlights significant immunity to high-frequency noise compared to established methods. Practical feasibility is demonstrated through two experimental validations: implementation on a Programmable Logic Controller (PLC) and robustness testing with a DC–DC boost converter in a high-noise environment, underscoring its applicability in real-world industrial scenarios.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 591-602"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143349663","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A robust hybrid estimation method for local bearing defect size based on analytical model and morphological analysis","authors":"Zepeng Ma, Lei Fu, Dapeng Tan, Meiya Ding, Fang Xu, Libin Zhang","doi":"10.1016/j.isatra.2024.11.056","DOIUrl":"10.1016/j.isatra.2024.11.056","url":null,"abstract":"<div><div>This paper presents a robust hybrid method using an analytical model and morphological analysis for estimating defect sizes on bearings, addressing inaccuracies in traditional peak-based approaches. First, a spatial contact analytical model is developed to analyze roller movement through defects. Numerical results indicate that radial defect sizes significantly impact dual-impulse intervals for accurate estimation, while axial size has minimal effect. An analysis of contact deformation, force, and vibration response reveals that the defect entry aligns before the first low-frequency peak, and the exit aligns after the first high-frequency peak, preceding the second low-frequency peak. Finally, testing of the derived model on four samples, incorporating vibration characteristics and geometry, achieves a minimum estimation error of 0.03%, demonstrating high accuracy and practical value.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 392-407"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142796541","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.007
Jingxin Huang , Xiangze Lin , Xueling Li , Shihua Li
{"title":"Non-smooth fixed-time state feedback stabilization of uncertain switched systems with output constraints","authors":"Jingxin Huang , Xiangze Lin , Xueling Li , Shihua Li","doi":"10.1016/j.isatra.2024.12.007","DOIUrl":"10.1016/j.isatra.2024.12.007","url":null,"abstract":"<div><div>In this paper, non-smooth fixed-time state feedback stabilization of output-constrained uncertain switched systems has been investigated. First, to deal with the output constraints implicitly, a tangent-type barrier Lyapunov function (<span><math><msub><mrow><mi>T</mi></mrow><mrow><mi>a</mi><mi>n</mi></mrow></msub></math></span>-BLF), which degenerates into a quadratic function as the output constraints tend to infinity, is constructed deliberately. Then, the fixed-time state feedback control scheme for the output-constrained uncertain switched systems is established with remoulding the technique called adding a power integrator (AAPI). The upper bound of the settling time does not depend on the initial state and the arbitrarily small settling time can be obtained by just adjusting the specific parameters. The proposed method is operated in a unified framework, because it can tackle the cases for the uncertain switched systems with/without output constraints without requiring changes of switched controllers structure. At last, the effectiveness of the method is verified by a numerical simulation and a two-tank liquid-level system.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 269-279"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142866252","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.023
Yawei Sun , Hongfeng Tao , Vladimir Stojanovic
{"title":"End-to-end multi-scale residual network with parallel attention mechanism for fault diagnosis under noise and small samples","authors":"Yawei Sun , Hongfeng Tao , Vladimir Stojanovic","doi":"10.1016/j.isatra.2024.12.023","DOIUrl":"10.1016/j.isatra.2024.12.023","url":null,"abstract":"<div><div>When the fault diagnosis datasets contains noise disturbances, small samples, compound faults, and mixed conditions, the feature extraction capability of the neural network will face significant challenges. This paper proposes an end-to-end multi-scale residual network with parallel attention mechanism to address the above complex problems. Firstly, the adaptive mixing pooling method is employed to facilitate the model’s ability to retain effective feature information present within the timing signal. Then, we propose parallel attention mechanism that can obtain the attention information in both channel and temporal domain of the input features. Moreover, the multi-scale feature parallel fusion can better capture effective information contained in different scale features. The experimental results demonstrate that the proposed model attains <span><math><mrow><mn>99</mn><mo>.</mo><mn>67</mn></mrow></math></span> <span><math><mtext>%</mtext></math></span>, <span><math><mrow><mn>99</mn><mo>.</mo><mn>83</mn></mrow></math></span> <span><math><mtext>%</mtext></math></span>, <span><math><mrow><mn>99</mn><mo>.</mo><mn>71</mn></mrow></math></span> <span><math><mtext>%</mtext></math></span> and <span><math><mrow><mn>99</mn><mo>.</mo><mn>70</mn></mrow></math></span> <span><math><mtext>%</mtext></math></span> accuracy on four datasets comprising small samples. Furthermore, the accuracy of <span><math><mrow><mn>60</mn></mrow></math></span> <span><math><mtext>%</mtext></math></span> to <span><math><mrow><mn>80</mn></mrow></math></span> <span><math><mtext>%</mtext></math></span> is sustained when the noise level is increased to 0dB.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 419-433"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142879125","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.025
Yuan-Jay Wang
{"title":"Setpoint weighted PI-FOPD cascade controllers synthesis for unstable time-delayed processes satisfying prespecified safety margins","authors":"Yuan-Jay Wang","doi":"10.1016/j.isatra.2024.12.025","DOIUrl":"10.1016/j.isatra.2024.12.025","url":null,"abstract":"<div><div>This article introduces a novel setpoint weighted PI-FOPD (SWPI-FOPD) cascade controller with a prefilter. It further describes a four-stage design strategy that sequentially enhances tracking responses, reduces overshoot, and ensures robustness for unstable time-delayed (UTD) processes. The controller applies to integrating and non-integrating UTD processes of any order and does not necessitate model order reduction or delay approximation. The strategy involves four stages, each targeting a specific aspect of performance improvement. The first stage designs the optimal and robust FOPD (ORFOPD) controller to accelerate tracking responses. In the second stage, the cascade optimal and robust PI (ORPI) controller ensures zero steady-state error. A gain and phase margin (GPM) tester determines the feasible specification-oriented regions (FSORs) on the <em>K</em><sub><em>P1</em></sub>-<em>K</em><sub><em>D1</em></sub> and <em>K</em><sub><em>P2</em></sub>-<em>K</em><sub><em>I2</em></sub> planes, aiding in selecting the ORFOPD and ORPI controllers to minimize the IAE or ISE index under ± 10% loop gain perturbations (LGPs). The third stage schedules setpoint weighting coefficients to reduce overshoot typically associated with UTD processes. The final stage uses a prefilter to refine the reference input signal and mitigate overshoot. A systematic design procedure is summarized to rapidly compute all controller gains in a step-by-step sequence. This SWPI-FOPD controller with a prefilter enhances robustness, provides rapid tracking response with zero steady-state error, and effectively reduces overshoot and IAE or ISE, even with ± 10% LGPs. Comparative simulations across three examples, along with a practical jacketed CSTR application, validate the feasibility and demonstrate the superior performance of the proposed controller.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 164-185"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142901458","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-02-01DOI: 10.1016/j.isatra.2024.12.028
Chengmei Tang , Lianghao Ji , Shasha Yang , Xing Guo
{"title":"Adaptive bipartite time-varying formation tracking control for heterogeneous multi-agent systems with DoS attacks","authors":"Chengmei Tang , Lianghao Ji , Shasha Yang , Xing Guo","doi":"10.1016/j.isatra.2024.12.028","DOIUrl":"10.1016/j.isatra.2024.12.028","url":null,"abstract":"<div><div>Denial-of-service (DoS) attacks and antagonistic interactions may exist in complex networks, which will destroy cooperative communication between agents and thus cannot realize collaborative tasks. Therefore, this paper studies time-varying formation tracking (TVFT) of heterogeneous multi-agent systems (HMASs) with DoS attacks and cooperative-antagonistic interactions. It aims to ensure system communication connectivity and allow followers to achieve distributed secure bipartite TVFT. To enable followers to successfully obtain unknown state of the leader, this paper designs a composite adaptive dynamic event-triggered (DET) bipartite compensator. Compared with existing compensators, it can resist DoS attacks; obtain information of a non-autonomous leader; increase the event triggering interval; and be independent of global information of signed digraph. Based on proposed compensator, a new distributed formation controller is designed for achieving TVFT. The results show that sufficient conditions for realizing secure bipartite TVFT of HMASs under DoS attacks and feasibility conditions for realizing time-varying formations are obtained. Meanwhile, simulations are performed to test validity of the compensator and controller.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"157 ","pages":"Pages 56-67"},"PeriodicalIF":6.3,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142904653","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-01-01DOI: 10.1016/j.isatra.2024.11.001
Shicun Ao , Sitong Xiang , Jianguo Yang
{"title":"A hyperparameter optimization-assisted deep learning method towards thermal error modeling of spindles","authors":"Shicun Ao , Sitong Xiang , Jianguo Yang","doi":"10.1016/j.isatra.2024.11.001","DOIUrl":"10.1016/j.isatra.2024.11.001","url":null,"abstract":"<div><div>Spindle thermal errors significantly influence the machining accuracy of machine tools, necessitating precise modeling. While deep learning methods are commonly used for this purpose, their generalization ability and performance largely depend on design of the network structure and the selection of hyperparameters. To address these challenges, this study proposes a neural network model that integrates Bayesian optimization (BO) with dilated convolution neural network (DCNN). Dilated convolutions enhance traditional CNN models by using a dilation rate, which allows the convolutional kernel to cover a larger receptive field without increasing parameter count or computational cost. To prevent local optima during hyperparameter tuning, a Bayesian algorithm based on Gaussian processes (GP) is utilized, which optimizes 9 critical hyperparameters in the DCNN. Experimental results demonstrate that the proposed model achieves over 95 % accuracy in predicting radial thermal errors for both heating and cooling states in the X and Y directions.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"156 ","pages":"Pages 434-445"},"PeriodicalIF":6.3,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142635068","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ISA transactionsPub Date : 2025-01-01DOI: 10.1016/j.isatra.2024.11.028
Guilherme Keiel, Jeferson Vieira Flores, Luís Fernando Alves Pereira
{"title":"Analysis of proportional-resonant damping factors in the parallel operation of UPSs","authors":"Guilherme Keiel, Jeferson Vieira Flores, Luís Fernando Alves Pereira","doi":"10.1016/j.isatra.2024.11.028","DOIUrl":"10.1016/j.isatra.2024.11.028","url":null,"abstract":"<div><div>Accurate load-sharing and circulating current mitigation is a particular problem in parallel-connected inverters without intercommunication. This paper analyzes how using multiple-resonant controllers in the voltage regulation loop impacts the parallel operation of uninterruptible power supplies (UPSs) with droop control. It is shown how adding damping factors of all modes of the resonant controller reduces the circulating current between the UPSs, also improving the power-sharing closed-loop stability and performance. Moreover, the proper choice of these damping coefficients can replicate the effects of adding virtual resistance loops to the droop controller structure. An analysis of such coefficients on the stability margins of the voltage regulation system is carried out and the methodology is validated by experimental results considering the parallelism of two 3.5 kVA UPSs with parametric differences in their <span><math><mrow><mi>L</mi><mi>C</mi></mrow></math></span> filters.</div></div>","PeriodicalId":14660,"journal":{"name":"ISA transactions","volume":"156 ","pages":"Pages 712-724"},"PeriodicalIF":6.3,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142752721","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}