Journal of Thermal Spray Technology最新文献

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Dual Passivation Mechanism and In Vitro Degradation Behavior of HVOF-Sprayed Fe-Based Amorphous Coatings on Magnesium Alloy hvof喷涂镁合金铁基非晶态涂层的双重钝化机理及体外降解行为
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-07 DOI: 10.1007/s11666-026-02239-w
Xiangyun Zhang, Guang Xu, Danqiang Huang, Zhuang Qian, Peng He, Peiqing La, Wenbo Li, Yingchun Xie
{"title":"Dual Passivation Mechanism and In Vitro Degradation Behavior of HVOF-Sprayed Fe-Based Amorphous Coatings on Magnesium Alloy","authors":"Xiangyun Zhang,&nbsp;Guang Xu,&nbsp;Danqiang Huang,&nbsp;Zhuang Qian,&nbsp;Peng He,&nbsp;Peiqing La,&nbsp;Wenbo Li,&nbsp;Yingchun Xie","doi":"10.1007/s11666-026-02239-w","DOIUrl":"10.1007/s11666-026-02239-w","url":null,"abstract":"<div><p>Biodegradable magnesium (Mg) alloys have been widely considered for orthopedic implantation; yet persistent challenge of excessively rapid degradation in physiological environments hinder clinical application. In this study, an Fe<sub>78</sub>Si<sub>9</sub>B<sub>13</sub> amorphous coating (Fe<sup>AC</sup>) was fabricated on ZK60A alloy via high-velocity oxygen fuel (HVOF) spraying to regulate degradation kinetics while enhancing bioactivity. The Fe<sup>AC</sup> exhibited a dense and homogeneous architecture with a thickness of approximately 170.03 μm, an ultralow porosity of 0.95%, and a high amorphous phase fraction of 76.19%. The surface hardness reached 808 HV<sub>0.2</sub>, nearly an order of magnitude higher than that of the ZK60A substrate. Electrochemical and immersion tests demonstrated that the coating dramatically reduced the degradation rate to 0.024 mm/year, which is 116.6 times lower than that of the ZK60A substrate (2.798 mm/year). This significant improvement is attributed to a dual-passivation mechanism. On the one hand, a dense Fe<sub>2</sub>O<sub>3</sub>/SiO<sub>2</sub> enriched layer formed on the coating surface effectively suppressed chloride ion attack and charge transfer. On the other hand, the Si<sup>4+</sup> and B<sup>3+</sup> ions released during coating degradation promoted the formation of a secondary protective film. More importantly, the Si-OH and Fe-OH functional groups on the Fe<sup>AC</sup> surface chemically anchored Ca<sup>2+</sup> and PO<sub>4</sub><sup>3−</sup> ions, thereby inducing the formation of a hydroxyapatite layer (Ca/P = 1.65) within 9 days, indicating strong potential for osteogenesis. Collectively, these findings demonstrated that the Fe<sup>AC</sup> synergistically enhanced corrosion resistance and bioactivity, providing a highly promising surface modification strategy for Mg-based orthopedic implants.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1961 - 1978"},"PeriodicalIF":3.4,"publicationDate":"2026-05-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314675","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Performance Optimization of AlCoCrFeNi2.1 Coatings via Low-Temperature Plasma Nitriding: The Dual Effects of Nitriding and Annealing Treatment 低温等离子体渗氮优化AlCoCrFeNi2.1涂层性能:渗氮和退火处理的双重作用
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-06 DOI: 10.1007/s11666-026-02227-0
Xin Zhang, Jie Guo, Zhibo Liu, Xinjian Cao, Jun Cheng, Haixin Li, Weimin Liu
{"title":"Performance Optimization of AlCoCrFeNi2.1 Coatings via Low-Temperature Plasma Nitriding: The Dual Effects of Nitriding and Annealing Treatment","authors":"Xin Zhang,&nbsp;Jie Guo,&nbsp;Zhibo Liu,&nbsp;Xinjian Cao,&nbsp;Jun Cheng,&nbsp;Haixin Li,&nbsp;Weimin Liu","doi":"10.1007/s11666-026-02227-0","DOIUrl":"10.1007/s11666-026-02227-0","url":null,"abstract":"<div><p>Plasma-sprayed high-entropy alloy coatings inevitably suffer from defects such as pores, cracks, and stress concentration, limiting their performance. To address this limitation, we propose a low-temperature plasma nitriding strategy that provides synergistic strengthening by delivering a nitrided surface layer while its inherent holding stage naturally yields an annealing effect. The effects of this process on the fracture toughness, corrosion, and wear resistance of as-sprayed AlCoCrFeNi<sub>2.1</sub> coatings were studied. The results demonstrate that the as-sprayed AlCoCrFeNi<sub>2.1</sub> coatings form a 2.62 ± 0.25 μm AlN/CrN composite layer after low-temperature plasma nitriding, while the concomitant thermal energy heals pores and microcracks. Compared to the non-nitrided coatings, the nitrided coating exhibits a 57% increase in surface hardness coupled with improved fracture toughness and interlayer bonding. Notably, the corrosion resistance and wear resistance of as-sprayed coatings are significantly enhanced after the plasma nitriding treatment, which is attributed to the dual effects of nitride formation and defect healing. The findings of this study could pave the way toward the design and preparation of high-performance as-sprayed coatings.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"2084 - 2097"},"PeriodicalIF":3.4,"publicationDate":"2026-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314674","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effects of WC Content on the Microstructure and Properties of Fe-WC Composite Coatings Produced by Laser Cladding WC含量对激光熔覆Fe-WC复合涂层组织和性能的影响
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-06 DOI: 10.1007/s11666-026-02230-5
Juying Li, Zhenqi Xia, Shijie Dong, Hui Li, Qingsong Mei
{"title":"Effects of WC Content on the Microstructure and Properties of Fe-WC Composite Coatings Produced by Laser Cladding","authors":"Juying Li,&nbsp;Zhenqi Xia,&nbsp;Shijie Dong,&nbsp;Hui Li,&nbsp;Qingsong Mei","doi":"10.1007/s11666-026-02230-5","DOIUrl":"10.1007/s11666-026-02230-5","url":null,"abstract":"<div><p>Fe-WC composite coatings exhibiting minimal cracking were successfully fabricated through laser cladding, employing a combination of three techniques aimed at mitigating crack formation: substrate preheating, laser remelting, and the incorporation of ultrafine WC particles. An investigation was conducted into the phase composition, microstructure, microhardness, wear resistance, and corrosion resistance of the composite coatings. The microstructure of the iron matrix within the composite coatings predominantly features planar crystals, cellular crystals, columnar crystals, columnar dendrites, and epitaxial crystals. A reaction zone is observed between the micro-WC particles and the iron matrix, with the ultrafine WC particles undergoing complete decomposition during the laser cladding process. The Fe-WC composite coatings are composed of various phases, including α-Fe, γ-Fe, WC, W<sub>2</sub>C, Fe<sub>2</sub>W<sub>2</sub>C, Fe<sub>3</sub>W<sub>3</sub>C, Fe<sub>6</sub>W<sub>6</sub>C, M<sub>23</sub>C<sub>6</sub>, M<sub>7</sub>C<sub>3</sub>, and M<sub>5</sub>C<sub>2</sub> (where M represents Cr, Fe). The microhardness of the composite coating containing 70% WC achieves a peak value of 991.7 HV0.5, which is 2.60 times greater than that of the substrate. As the WC content increases, the wear resistance of the Fe-WC composite coatings progressively improves, with the mass loss of the composite coating containing 70% WC being the lowest, at 92%, less than that of the substrate. Conversely, the corrosion resistance is found to be most robust in the composite coating with 40% WC among all the coatings analyzed.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1876 - 1892"},"PeriodicalIF":3.4,"publicationDate":"2026-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Dynamic CMAS Deposition on APS-Produced 8YSZ Coatings: Effects of CMAS Powder Spray Angle and Coating Surface Conditions 动态CMAS沉积在aps制备的8YSZ涂层上:CMAS粉末喷涂角度和涂层表面条件的影响
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-06 DOI: 10.1007/s11666-026-02237-y
Amit Roy, Fadhel Ben Ettouil, Rogerio S. Lima, Pantcho Stoyanov, Martin Pugh, Christian Moreau
{"title":"Dynamic CMAS Deposition on APS-Produced 8YSZ Coatings: Effects of CMAS Powder Spray Angle and Coating Surface Conditions","authors":"Amit Roy,&nbsp;Fadhel Ben Ettouil,&nbsp;Rogerio S. Lima,&nbsp;Pantcho Stoyanov,&nbsp;Martin Pugh,&nbsp;Christian Moreau","doi":"10.1007/s11666-026-02237-y","DOIUrl":"10.1007/s11666-026-02237-y","url":null,"abstract":"<div><p>The ingestion of siliceous particulate debris into gas turbine engines during operation leads to the deposition of calcium–magnesium–alumino-silicate (CMAS) on the hotter surfaces of thermal barrier coatings (TBCs). At temperatures exceeding 1200 °C, these particles penetrate the TBC, resulting in the loss of strain tolerance and premature failure of the TBCs. Previous studies have largely focused on static CMAS testing, which does not fully replicate real engine conditions. To better simulate real-world scenarios, a commercially available CMAS (AFRL-03) powder was deposited by an atmospheric plasma spraying (APS) process onto 8YSZ coatings. The effects of different spray angles (90°, 60°, and 30°) of the CMAS powder on various TBC surfaces, i.e., as-sprayed, laser-glazed, and polished, were systematically evaluated. SEM/EDS analyses were used to characterize the morphology and elemental composition of the resulting CMAS deposits. Results showed that the polished and laser-glazed surfaces exhibited comparable CMAS weight gain, whereas the as-sprayed coatings accumulated the lowest amount. With respect to spray angles, a 30° impact angle produced the least CMAS deposition compared with 90° and 60°. Furthermore, neither surface temperature (525-1100 °C) nor coating porosity (10-25%) significantly affected CMAS infiltration, likely due to the short impingement duration and relatively low surface temperatures. However, at high temperatures ~ 1500 °C, CMAS infiltration into the pores and cracks of the 8YSZ coatings became evident. In addition, smoother surfaces promoted the formation of more uniform, spherical splats, while rougher surfaces tended to produce shattered or fragmented deposits.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1786 - 1799"},"PeriodicalIF":3.4,"publicationDate":"2026-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314764","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study on Wear Resistance of Laser-Cladded High-Content WC/Ni45 Composite Coatings for Coiler Side Guides 卷取机侧导件激光熔覆高含量WC/Ni45复合涂层耐磨性研究
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-06 DOI: 10.1007/s11666-026-02234-1
Yu Liu, Lin Zhu, Guohui Li, Dongdong Zhang, Yongqing Liu, Wenqing Xiang, Lianqing Zhou, Zhiwen Zuo
{"title":"Study on Wear Resistance of Laser-Cladded High-Content WC/Ni45 Composite Coatings for Coiler Side Guides","authors":"Yu Liu,&nbsp;Lin Zhu,&nbsp;Guohui Li,&nbsp;Dongdong Zhang,&nbsp;Yongqing Liu,&nbsp;Wenqing Xiang,&nbsp;Lianqing Zhou,&nbsp;Zhiwen Zuo","doi":"10.1007/s11666-026-02234-1","DOIUrl":"10.1007/s11666-026-02234-1","url":null,"abstract":"<div><p>The Q235 steel is usually used to produce the side guide plate for coiler machine, but its wear resistance is poor. In order to improve its wear resistance, Ni-based composite coatings with high WC content were prepared on the surface of Q235 steel by laser cladding technology. The WC content in the coatings was designed to be 35, 40, 45, 50 and 55%, respectively. The microstructure and phase composition of the coatings were analyzed by scanning electron microscope, energy-dispersive spectrometer and x-ray diffractometer. The microhardness of the coatings was tested by Vickers hardness tester, and the wear resistance of the coating was tested by friction and wear tester, respectively. The results showed that the phases of the coatings mainly included γ-Ni, FeNi<sub>3</sub>, FeNi, WC, NiC<sub><i>x</i></sub>, Fe<sub>3</sub>C, (Fe, Ni)<sub>23</sub>C<sub>6</sub>, Ni<sub>4</sub>B<sub>3</sub>, Cr<sub>3</sub>C<sub>2</sub> and W<sub>5</sub>Si<sub>3</sub>. The top and middle regions of the coatings were composed of cellular crystals, dendrites and equiaxed crystals. The bonding region of the coatings was composed of columnar crystal, equiaxed crystal and planar crystal. The WC particles were mainly distributed in the middle and bonding regions of the coating. The average microhardness of the composite coatings was 681.3, 690.9, 706.7, 715.7 and 731.1 HV<sub>0.2</sub>, respectively. When the WC content was 45%, the wear volume of the L4 coating was only 0.024 mm<sup>3</sup>, which was smaller than others at 25 °C. Therefore, the L4 coating had the best wear resistance at 25 °C. Similarly, the L4 coating also had the best wear resistance at 400 °C. The wear mechanisms were adhesive wear and oxidation wear, abrasive wear and oxidation wear, respectively. As the content of WC increases, the dissolution degree of WC particles in the coating increased with the increase in WC content, which promoted the formation of hard phases, such as W<sub>5</sub>Si<sub>3</sub>.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1649 - 1666"},"PeriodicalIF":3.4,"publicationDate":"2026-05-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314790","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Comparative Failure Analysis of APS-YSZ Thermal Barrier Coatings With and Without Co Containing NiCrAlY Bond Coat Under Cyclic Salt and High-Temperature Corrosion 含Co和不含Co NiCrAlY粘结层APS-YSZ热障涂层在循环盐和高温腐蚀下失效对比分析
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-05 DOI: 10.1007/s11666-026-02231-4
Faguo Li, Ying Xie, Wenli Xue, Yongzhi Zhang, Fangyuan Gu
{"title":"Comparative Failure Analysis of APS-YSZ Thermal Barrier Coatings With and Without Co Containing NiCrAlY Bond Coat Under Cyclic Salt and High-Temperature Corrosion","authors":"Faguo Li,&nbsp;Ying Xie,&nbsp;Wenli Xue,&nbsp;Yongzhi Zhang,&nbsp;Fangyuan Gu","doi":"10.1007/s11666-026-02231-4","DOIUrl":"10.1007/s11666-026-02231-4","url":null,"abstract":"<div><p>The addition of Co is generally considered an effective strategy to enhance the corrosion resistance of metals. In this work, the service failure behaviors of two commercial thermal barrier coating (TBC) systems, with and without a Co bond coat, were comparatively investigated under a mimicked marine environment (pH = 3) through cyclic room-temperature acidic salt and high-temperature hot corrosion. The results reveal that both TBC systems exhibit similar failure modes, with the bond coat preferentially corroded and cracks penetrating through the ceramic top coat and the thermally grown oxide layer at spallation.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1749 - 1759"},"PeriodicalIF":3.4,"publicationDate":"2026-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314809","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Novel Room-Temperature Aerosol-Deposited TiO2-Fe3O4-rGO Coatings with Enhanced Photocatalytic Activity for Water Purification 具有增强光催化活性的新型室温气溶胶沉积TiO2-Fe3O4-rGO水净化涂层
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-05 DOI: 10.1007/s11666-026-02228-z
Azadeh Vahedi, Thomas W. Coyle, Javad Mostaghimi, Zhenying Yang
{"title":"Novel Room-Temperature Aerosol-Deposited TiO2-Fe3O4-rGO Coatings with Enhanced Photocatalytic Activity for Water Purification","authors":"Azadeh Vahedi,&nbsp;Thomas W. Coyle,&nbsp;Javad Mostaghimi,&nbsp;Zhenying Yang","doi":"10.1007/s11666-026-02228-z","DOIUrl":"10.1007/s11666-026-02228-z","url":null,"abstract":"<div><p>This study demonstrates, for the first time, the successful consolidation of a TiO<sub>2</sub>-Fe<sub>3</sub>O<sub>4</sub>-reduced graphene oxide (rGO) ternary photocatalyst into a dense, adherent coating using room-temperature aerosol deposition (AD) without requiring any post-deposition thermal treatment. While TiO<sub>2</sub>-Fe<sub>3</sub>O<sub>4</sub>-graphene composites have been widely reported in powder suspension systems, their direct consolidation into functional coatings via AD has not previously been achieved due to challenges associated with heterogeneous particle size, density mismatch, and differential impact behavior. In this work, composite powders comprising nanoscale Fe<sub>3</sub>O<sub>4</sub>, micrometer-scale TiO<sub>2</sub>, and layered rGO were synthesized and deposited without post-annealing or binders. Systematic optimization of deposition parameters (2 Torr chamber pressure, single pass, 10 SLM gas flow, and 4 mm/s substrate translation speed) enabled stable impact consolidation of this multi-component system into coatings approximately 5-7 μm thick, as confirmed by surface profilometry and cross-sectional analysis. Phase integrity was preserved after deposition, demonstrating that AD can be extended beyond single-oxide systems to complex ternary photocatalysts. Compared to aerosol-deposited pure TiO<sub>2</sub> coatings fabricated under comparable conditions, the ternary composite exhibited significantly enhanced methylene blue degradation under both UV and natural sunlight irradiation. Normalized photocatalytic efficiency per unit mass was consistently higher for the composite, reflecting synergistic interactions among TiO<sub>2</sub> (photoactive phase), Fe<sub>3</sub>O<sub>4</sub> (redox mediator and charge-transfer facilitator), and rGO (electron-transport network and visible-light sensitizer). Electrochemical impedance spectroscopy further revealed reduced charge-transfer resistance in the composite coating, directly correlating improved electrical conductivity with photocatalytic performance. These results establish aerosol deposition as a viable room-temperature route for immobilizing complex multi-component photocatalysts into dense functional coatings, overcoming limitations associated with powder-based systems. The demonstrated feasibility of ternary composite consolidation significantly broadens the application scope of AD for advanced environmental remediation coatings.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1927 - 1948"},"PeriodicalIF":3.4,"publicationDate":"2026-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314763","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of the Oil Environment on the Tribological Behavior of WC-Co and WC-Co-Cr Coatings Deposited by Detonation Spraying on 30Kh13 Steel 油环境对30Kh13钢爆轰喷涂WC-Co和WC-Co- cr涂层摩擦学性能的影响
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-05 DOI: 10.1007/s11666-026-02233-2
Dastan Buitkenov, Aiym Nabioldina, Zhuldyz Sagdoldina, Garip Erdogan
{"title":"Influence of the Oil Environment on the Tribological Behavior of WC-Co and WC-Co-Cr Coatings Deposited by Detonation Spraying on 30Kh13 Steel","authors":"Dastan Buitkenov,&nbsp;Aiym Nabioldina,&nbsp;Zhuldyz Sagdoldina,&nbsp;Garip Erdogan","doi":"10.1007/s11666-026-02233-2","DOIUrl":"10.1007/s11666-026-02233-2","url":null,"abstract":"<div><p>In this work, a comprehensive study was carried out on the structure, phase composition, microhardness, corrosion resistance, and tribological properties of WC-Co and WC-Co-Cr coatings deposited by detonation spraying onto a 30Kh13 corrosion-resistant steel substrate. The obtained coatings were shown to possess a dense microstructure with low porosity (~1%) and high adhesion to the substrate. X-ray phase analysis revealed the predominant presence of the WC phase without signs of W<sub>2</sub>C formation, which is attributed to the low thermal impact during the detonation spraying process. The introduction of chromium into the binder phase contributed to a more uniform distribution of carbide particles and enhanced the adhesion strength of the coating to the substrate. Electrochemical tests demonstrated that the WC-Co-Cr coating exhibits higher corrosion resistance compared to WC-Co due to the formation of Cr-containing passive films. Tribological tests revealed a reduction in the coefficient of friction and wear under dry sliding conditions when using WC-Co and WC-Co-Cr coatings compared to the 30Kh13 steel substrate. In an oil environment, the coefficient of friction of all samples decreased to 0.09–0.12, which is associated with the formation of a lubricating film. At the same time, the WC-Co-Cr coatings demonstrated the lowest wear rate and the highest resistance to tribocorrosion effects.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"1636 - 1648"},"PeriodicalIF":3.4,"publicationDate":"2026-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314761","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Downstream Geometry Effects on Outlet Jet Characteristics in an Atmospheric Plasma Spray Torch 下游几何形状对大气等离子体喷枪出口射流特性的影响
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-05 DOI: 10.1007/s11666-026-02203-8
Byeongryun Jeon, Byeong-Il Min, Anthony B. Murphy, Do Hyun Kim, Hansol Kwon, Yong-jin Kang, Youngjin Park, Yeon Woo Yoo, June Kee Min, Hunkwan Park
{"title":"Downstream Geometry Effects on Outlet Jet Characteristics in an Atmospheric Plasma Spray Torch","authors":"Byeongryun Jeon,&nbsp;Byeong-Il Min,&nbsp;Anthony B. Murphy,&nbsp;Do Hyun Kim,&nbsp;Hansol Kwon,&nbsp;Yong-jin Kang,&nbsp;Youngjin Park,&nbsp;Yeon Woo Yoo,&nbsp;June Kee Min,&nbsp;Hunkwan Park","doi":"10.1007/s11666-026-02203-8","DOIUrl":"10.1007/s11666-026-02203-8","url":null,"abstract":"<div><p>This study presents three-dimensional unsteady computational fluid dynamics simulations, under the assumption of local thermodynamic equilibrium, conducted in OpenFOAM to examine how varying the outlet diameter and throat length of a plasma spray torch affects its internal arc behavior and exit jet characteristics. Voltage and attachment-point temperature diagnostics show a restrike cycle driven by an imbalance between Lorentz and drag forces. These attachment dynamics are consistent across downstream geometries. Outlet observations reveal that Lorentz-driven off-axis motion produces crescent-shaped temperature and velocity fluctuations. When time-averaged, these yield a flat-topped parabolic radial temperature profile with a ~ 15 kK centerline peak and an M-shaped mean velocity with a central dip. The hot-core thickness is geometry-insensitive because the sharp drop in thermal conductivity imposes the conductive bottleneck while elevated kinematic viscosity suppresses shear-layer mixing. In contrast, the velocity responds predictably to geometry: Larger outlets reduce overall jet speed and flatten the core, whereas longer throats increase centerline velocity nearly linearly by extending the acceleration region. These results supply compact, physics-based heat-source and inflow boundary conditions for thermal spray simulations.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 5","pages":"2002 - 2015"},"PeriodicalIF":3.4,"publicationDate":"2026-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148314670","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Spark Plasma Sintering on the Corrosion Resistance of Thermally Sprayed CeO2/Graphene Nanocomposites 放电等离子烧结对热喷涂CeO2/石墨烯纳米复合材料耐腐蚀性能的影响
IF 3.4 3区 材料科学
Journal of Thermal Spray Technology Pub Date : 2026-05-01 DOI: 10.1007/s11666-026-02202-9
Ali Jounaki, Seyedeh Zahra Anvari, Mohammad Reza Toroghinejad
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