Journal of Thermal Spray Technology最新文献

Journal of Thermal Spray Technology Editor-in-Chief, André McDonald, to Start New Position at Memorial University of Newfoundland 《热喷涂技术杂志》主编安德鲁·麦克唐纳将在纽芬兰纪念大学担任新职位

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-10-14 DOI: 10.1007/s11666-026-02339-7

引用次数: 0

Correction to: Numerical Model of a Hydrogen-Fueled HVOF Thermal Spray Process 修正：氢燃料HVOF热喷涂过程的数值模型

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-10-07 DOI: 10.1007/s11666-026-02317-z

Benedikt Biller, Alexander Bußmann, Olivier Messe, Marcus Giglmaier, Nikolaus A. Adams

引用次数: 0

Heat Treatment of 4140 Steel Alloy Powder for High-Pressure Cold Spray Applications 高压冷喷涂用4140钢合金粉末的热处理

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-09-06 DOI: 10.1007/s11666-026-02313-3

Micheal J. Carter, Venkata S. Bhattiprolu, Leila Sorkhi, Nathan O. Staley, Nathan J. Madden, Wade A. Lein, Grant A. Crawford

{"title":"Heat Treatment of 4140 Steel Alloy Powder for High-Pressure Cold Spray Applications","authors":"Micheal J. Carter, Venkata S. Bhattiprolu, Leila Sorkhi, Nathan O. Staley, Nathan J. Madden, Wade A. Lein, Grant A. Crawford","doi":"10.1007/s11666-026-02313-3","DOIUrl":"10.1007/s11666-026-02313-3","url":null,"abstract":"<div>AISI 4140 steel, known for its strength, toughness, and fatigue resistance, is ideal for various applications. Considering the widespread use of this material, there is a continual need to develop cost-effective and rapid repair methods. This study examined the effect of powder heat treatment and in situ peening (using Praxair 410CrC powders) on the cold spray characteristics of 4140 powder and also evaluated the resulting microstructure and mechanical properties. 4140 powders were annealed at 650 °C for 1 and 3 h, which resulted in 35 and 50% reduction in powder hardness, respectively. Moreover, the as-quenched martensite structure present in the as-received powder was transformed to a more ductile, tempered martensite structure comprising a fine distribution of ferrite and cementite. Deposition efficiencies of 75% with helium and heat-treated powder and 58% for heat-treated powder reinforced with 410CrC using nitrogen were achieved. All coatings exhibited microhardness comparable to the quenched and tempered substrate. The higher hardness of the powder tempered for 1 h facilitated better peening of the particles and the substrate during deposition, resulting in higher adhesion strength of the coatings. However, 3 hour tempered powder resulted in coatings with greater tensile (cohesive) strength for both carrier gases.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"2925 - 2939"},"PeriodicalIF":3.4,"publicationDate":"2026-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149309695","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Effect of an HVOF-Sprayed WC-10Co4Cr Interlayer on the Adhesion and Tribological Performance of a PVD ta-C Coating on 316 Stainless Steel hvof喷涂WC-10Co4Cr中间层对316不锈钢PVD ta-C涂层附着力和摩擦学性能的影响

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-09-06 DOI: 10.1007/s11666-026-02321-3

Huan Zhang, Huan Zhen, Peilei Jing, Wei Peng

{"title":"Effect of an HVOF-Sprayed WC-10Co4Cr Interlayer on the Adhesion and Tribological Performance of a PVD ta-C Coating on 316 Stainless Steel","authors":"Huan Zhang, Huan Zhen, Peilei Jing, Wei Peng","doi":"10.1007/s11666-026-02321-3","DOIUrl":"10.1007/s11666-026-02321-3","url":null,"abstract":"<div>Tetrahedral amorphous carbon (ta-C) coatings are attractive for improving the tribological performance of austenitic stainless steels because of their high hardness, low friction coefficient, and chemical inertness. A duplex coating system consisting of an HVOF-sprayed WC-10Co4Cr interlayer and a PVD-deposited ta-C coating was used to improve the load-bearing capacity and wear resistance of ta-C-coated 316 stainless steel. Scratch responses and dry reciprocating sliding wear behavior of the duplex coating were compared with those of a single PVD ta-C coating deposited directly on 316 stainless steel. The ta-C coatings in both systems had similar thicknesses and comparable hardness values. The HVOF-sprayed WC-10Co4Cr interlayer, with a thickness of 0.27 mm, hardness of 1315 HV0.3, porosity of 0.55%, and tensile adhesion strength of 76.77 MPa, provided an effective load-bearing foundation for the ta-C top layer. Scratch testing showed that the cohesive failure load increased from 34.1 to 78.2 N, while interfacial failure was suppressed up to the maximum applied load of 100 N. Under dry sliding conditions, the wear volume decreased from 183.04 × 10−3 mm3 for the single ta-C coating to 10.96 × 10−3 mm3 for the duplex coating, despite a slight increase in friction coefficient from 0.096 to 0.117. The results demonstrate that the HVOF-sprayed WC-10Co4Cr interlayer provides effective mechanical support for the ta-C top layer, suppresses premature coating failure, and markedly enhances the wear resistance of ta-C-coated 316 stainless steel. The HVOF-sprayed WC-10Co4Cr interlayer provides a contact-stress-shielding strategy for improving the tribological reliability of hard ta-C coatings on soft stainless steel substrates.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"2956 - 2967"},"PeriodicalIF":3.4,"publicationDate":"2026-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149309696","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Influence of TGO Structural Characteristics on the Thermomechanical Behavior of APS TBCs under Thermal Shock TGO结构特性对APS tbc热冲击热力学行为的影响

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-09-06 DOI: 10.1007/s11666-026-02323-1

Zhimin Yao, Yining Li, Wangzhuo Hu, Ranxing Leng

{"title":"Influence of TGO Structural Characteristics on the Thermomechanical Behavior of APS TBCs under Thermal Shock","authors":"Zhimin Yao, Yining Li, Wangzhuo Hu, Ranxing Leng","doi":"10.1007/s11666-026-02323-1","DOIUrl":"10.1007/s11666-026-02323-1","url":null,"abstract":"<div>Thermal barrier coatings (TBCs) are used in internal combustion engines to protect metallic components from high temperature. However, the thermally grown oxide (TGO) layer affects the service life of TBCs. In this study, finite element models incorporating non-uniform TGO layers with different thicknesses are developed to investigate the effects of TGO presence and thickness on the thermomechanical behavior of atmospheric plasma-sprayed (APS) TBCs under thermal shock. The results show that the presence of a thin TGO layer has a negligible influence on the overall thermal insulation performance under the investigated conditions, while it significantly affects the stress distribution within the ceramic top coat (TC). Compared with the TBC without TGO, the 5-μm-thick TGO reduces the maximum Y-direction tensile stress in the TC layer from 466.57 to 348.6 MPa and the maximum positive shear stress from 282.47 to 168.65 MPa. Within the investigated TGO thickness range of 2-6 μm, increasing TGO thickness further reduces the peak thermal mismatch stresses, with the maximum tensile stress and positive shear stress decreasing by approximately 25 and 26%, respectively. However, the average stresses in the ceramic layer do not exhibit a clear monotonic trend with increasing TGO thickness. These results provide insight into the role of non-uniform TGO morphology and thickness in regulating the thermomechanical response of APS TBCs under thermal shock.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"3232 - 3247"},"PeriodicalIF":3.4,"publicationDate":"2026-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149309697","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Tribo-Corrosion Mechanism of Ni625-WC Laser-Clad Coating: Effect of Microstructure and Sliding Frequency Ni625-WC激光熔覆层摩擦腐蚀机理：组织和滑动频率的影响

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-09-06 DOI: 10.1007/s11666-026-02319-x

Yuchen Xi, Qilin Chen, Liyang Liu, Xingshou Zhang, Lijin Dong, Yangfei Zhang, Qinying Wang

{"title":"Tribo-Corrosion Mechanism of Ni625-WC Laser-Clad Coating: Effect of Microstructure and Sliding Frequency","authors":"Yuchen Xi, Qilin Chen, Liyang Liu, Xingshou Zhang, Lijin Dong, Yangfei Zhang, Qinying Wang","doi":"10.1007/s11666-026-02319-x","DOIUrl":"10.1007/s11666-026-02319-x","url":null,"abstract":"<div>Laser cladding technology plays an important role in improving the wear resistance and corrosion resistance of drilling equipment. This paper investigates the effects of different sliding frequencies on the tribocorrosion and electrochemical properties of Ni625-WC laser-clad coatings. The results indicate that as the sliding frequency increases, the open circuit potential of the coating shifts negatively, the impedance decreases, and the corrosion resistance declines. Meanwhile, the coefficient of friction decreases, whereas the wear volume loss increases. The dominant wear mechanisms transition from abrasive wear and adhesive wear at lower sliding frequencies to intensified oxidative wear and microcrack formation at higher sliding frequencies. Quantitative analysis reveals that the total volume loss is primarily contributed by mechanical wear, and the corrosion-accelerated wear shows an increasing trend with increasing sliding frequency. Microcracks induced by high sliding frequency provide channels for the ingress of corrosive Cl−, further aggravating coating damage.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"3073 - 3089"},"PeriodicalIF":3.4,"publicationDate":"2026-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149309694","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Reaction-Induced Microstructure Evolution and Properties of Plasma-Cladded CoCrFeNiMnTix(B4C)y High-Entropy Alloy Composite Coatings with In-Situ Carbide-Boride Networks 反应诱导等离子包覆CoCrFeNiMnTix(B4C)y高熵合金原位碳化物-硼化物网络复合涂层的组织演变与性能

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-08-31 DOI: 10.1007/s11666-026-02314-2

Shuai Li, Peifeng Zhang, Xiaobo Xue, Yi Sun, Zhongying Liu, Sanming Du, Peng He, Qi Sun, Fuheng Nie, Hao Liu

{"title":"Reaction-Induced Microstructure Evolution and Properties of Plasma-Cladded CoCrFeNiMnTix(B4C)y High-Entropy Alloy Composite Coatings with In-Situ Carbide-Boride Networks","authors":"Shuai Li, Peifeng Zhang, Xiaobo Xue, Yi Sun, Zhongying Liu, Sanming Du, Peng He, Qi Sun, Fuheng Nie, Hao Liu","doi":"10.1007/s11666-026-02314-2","DOIUrl":"10.1007/s11666-026-02314-2","url":null,"abstract":"<div>CoCrFeNiMn high-entropy alloys generally suffer from limited hardness and tribological performance due to the dominance of a ductile FCC solid solution structure. To tailor the solidification microstructure and surface properties of FCC-dominated CoCrFeNiMn high-entropy alloy coatings, Ti and B4C were introduced as reactive elements during plasma cladding. The effects of Ti content on phase composition, microstructure evolution, mechanical properties, wear resistance, and corrosion behavior were systematically investigated using SEM, EDS, EPMA, EBSD, AFM, KPFM, and electrochemical tests. During plasma cladding, Ti/B4C reactions coupled with rapid solidification promoted the formation of TiC, TiB2, and Cr-rich borides, which evolved from isolated particles into a semi-continuous intergranular network. With increasing Ti content, the microstructure evolved from columnar grains to refined equiaxed grains, and the reinforcing phases transformed from isolated particles into a semi-continuous network. The CoCrFeNiMnTi0.5(B4C)0.19 coating exhibited the optimal comprehensive performance, achieving a hardness of 470 HV0.2, a friction coefficient of 0.47, and a wear rate of 1.25 × 10-6 mm3·N-1·m-1. Corrosion tests indicated that the semi-continuous network promoted the formation of a stable passive film and inhibited corrosive medium penetration. AFM and KPFM analyses further revealed a relatively uniform surface potential distribution and reduced electrochemical heterogeneity, contributing to enhance corrosion resistance.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"3153 - 3172"},"PeriodicalIF":3.4,"publicationDate":"2026-08-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149310783","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Effect of Laser Remelting on the Microstructure and Properties of HVOF-Sprayed WC-10Ni-0.5CeO2 Coating 激光重熔对hvof喷涂WC-10Ni-0.5CeO2涂层组织和性能的影响

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-08-24 DOI: 10.1007/s11666-026-02312-4

Bei Jiang, Junsheng Meng, Yuzhen Cong

引用次数: 0

Oxidation Behaviour of HVAF Sprayed Al0.3CrFeNiTi0.3 High Entropy Alloy Coating HVAF喷涂Al0.3CrFeNiTi0.3高熵合金涂层的氧化行为

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-08-19 DOI: 10.1007/s11666-026-02306-2

Michael Boschen, Ashok Meghwal, Ameey Anupam, Stefan Bjorklund, Shrikant Joshi, Paul Munroe, Christopher C. Berndt, Andrew S. M. Ang

{"title":"Oxidation Behaviour of HVAF Sprayed Al0.3CrFeNiTi0.3 High Entropy Alloy Coating","authors":"Michael Boschen, Ashok Meghwal, Ameey Anupam, Stefan Bjorklund, Shrikant Joshi, Paul Munroe, Christopher C. Berndt, Andrew S. M. Ang","doi":"10.1007/s11666-026-02306-2","DOIUrl":"10.1007/s11666-026-02306-2","url":null,"abstract":"<div>This study investigates, for the first time, the oxidation resistance of a novel Al0.3CrFeNiTi0.3 high-entropy alloy (HEA) coating produced via high velocity air fuel (HVAF) spray, examined by isothermal oxidation at 500, 700 and 900 °C for up to 200 h. The oxidation rate coefficient (kh) was determined by measuring the change in thermally grown oxide (TGO) layer thickness and converted to an approximate mass-based coefficient (kp) for easier comparison to oxidation resistant materials. XRD and SEM/EDS analysis determined the phase and microstructural characteristics of the coating. The oxidation testing at 500 °C indicated negligible surface oxidation, however, at 700 and 900 °C, the coating formed a complex, multilayered, TGO layer, comprised of Al2O3, Cr2O3 and a mix of TiFe2O4 and NiFe2O4 spinel oxides. The calculated oxidation rate coefficients (kp) of 9.6x10−14 and 1.1x10−12 g2/cm−4 s−1 at 700 and 900 °C, respectively.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"3126 - 3152"},"PeriodicalIF":3.4,"publicationDate":"2026-08-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11666-026-02306-2.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149310125","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Microstructural Evaluation of Laser Re-melted Columnar Thermal Barrier Coatings Produced by Suspension Plasma Spray 悬浮等离子喷涂激光重熔柱状热障涂层的显微组织评价

IF 3.4 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2026-08-12 DOI: 10.1007/s11666-026-02308-0

Peyman Saffarzade, Amit Roy, Fadhel Ben Ettouil, Martin Pugh, Rogerio S. Lima, Christian Moreau

{"title":"Microstructural Evaluation of Laser Re-melted Columnar Thermal Barrier Coatings Produced by Suspension Plasma Spray","authors":"Peyman Saffarzade, Amit Roy, Fadhel Ben Ettouil, Martin Pugh, Rogerio S. Lima, Christian Moreau","doi":"10.1007/s11666-026-02308-0","DOIUrl":"10.1007/s11666-026-02308-0","url":null,"abstract":"<div>Thermal barrier coatings (TBCs) protect turbine engine components allowing them to operate at high temperatures, significantly improving turbine power and fuel efficiency. Suspension plasma spraying (SPS), allows the creation of columnar microstructures with controlled porosity, thermal stresses, and lower thermal conductivity. However, the major challenge for the columnar structure is that it facilitates the penetration of calcium–magnesium–alumino-silicates (CMAS), which leads to TBC deterioration. To mitigate this, a laser post-treatment process has been proposed to re-melt the top layer of TBCs. In this study, columnar yttria-stabilized zirconia (8YSZ) topcoats were deposited by axial SPS. A CO2 laser treatment was used to create a re-melted layer at the surface of the SPS coatings. The influence of key laser parameters, such as scanning speed and laser power, on the microstructure of the re-melted top layer of the columns in the SPS coatings was investigated. Also, the micro-hardness, crack network and phase analysis of the laser re-melted layer were studied. The study showed that increasing the scanning speed increased the width of cracks of re-melted zone of TBC. Additionally, the laser glazing decreased surface roughness, sealed open porosity, produced a dense microstructure, and increased micro-hardness. The phase composition remained stable (metastable tetragonal (t′) phase) for both as-sprayed and laser-glazed samples.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"35 7","pages":"3217 - 3231"},"PeriodicalIF":3.4,"publicationDate":"2026-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149310545","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0