{"title":"Effect of Mean Temperature on the Evolution of Strain-Amplitude in SAC Ball-Grid Arrays during Operation under Thermal Aging and Temperature Excursions","authors":"P. Lall, Kazi Mirza, J. Suhling, David Locker","doi":"10.1109/ECTC.2017.299","DOIUrl":"https://doi.org/10.1109/ECTC.2017.299","url":null,"abstract":"Electronics in automotive applications may be used for a number of safety critical systems including lane-departure warning, collision avoidance, drive assist systems, and adaptive cruise control. Furthermore, electronics in fully-electric vehicles may be used for power generation and management. Automotive electronics may be mounted on engine or on transmission or in the base of the automobile and may be subjected to operational temperature excursions in addition to environmental temperature extremes. Further, automotive electronics systems may be subjected to prolonged periods of storage at ambient environmental low or high temperatures. There is need for tools and techniques for proactive assessment of consumed life, remaining useful-life, and spot assessment of thermo-mechanical reliability of electronics to assure reliable operation for the automotive benchmark of 10-years, 100,000 miles. In this study, the effect of thermal aging on thermal cycling reliability and the evolution of strain has been studied using digital image correlation. Leadfree assemblies which have been subjected to prolonged periods of aging have been subsequently subjected to thermal cycling and the strain amplitude experienced in the solder joints has been measured using digital image correlation. These strain state results then were correlated with microstructural damage rate (obtained from a separate study) to develop a damage mapping model. Finally, a new approach of life model along with Remaining Useful Life (RUL) estimation technique has been presented based upon microstructural damage rate.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"26 1","pages":"1027-1038"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86817499","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Local Stress Analysis by XRD Single Crystal Method and Kossel Diffraction Applied to a Flip Chip Structure","authors":"A.-L. Lebaudya, R. Pescia, W. Kpobieb, M. Fendler","doi":"10.1109/ECTC.2017.48","DOIUrl":"https://doi.org/10.1109/ECTC.2017.48","url":null,"abstract":"X-Ray Diffraction (XRD) is a very efficient experimental tool for strain/stress analysis at different scales, which makes possible to carry out some mappings in complex 3D flip chip assemblies. First, with single crystal method, both the chip and the substrate have been analyzed at the same positions, considering a 1mm2 step, in order to quantify the level of stress inside. Then Kossel microdiffraction has been tested for local stress analysis with a spatial resolution of a few micrometers. This method is set up in a Scanning Electron Microscope (SEM) which allows to select precisely the analyzed area, the probe volume is about 1ìm3 and the strain resolution is about 10-4. The work here proposed describes the means employed to perform the different XRD analyses on single crystals used in 3D integration structures, the experimental results are then compared to numerical Finite Elements simulations and are discussed.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"1 1","pages":"2060-2065"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82491544","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Akash Agrawal, Shaowu Huang, Guilian Gao, Liang Wang, Javier A. DeLaCruz, L. Mirkarimi
{"title":"Thermal and Electrical Performance of Direct Bond Interconnect Technology for 2.5D and 3D Integrated Circuits","authors":"Akash Agrawal, Shaowu Huang, Guilian Gao, Liang Wang, Javier A. DeLaCruz, L. Mirkarimi","doi":"10.1109/ECTC.2017.341","DOIUrl":"https://doi.org/10.1109/ECTC.2017.341","url":null,"abstract":"Currently thermo-compression bonding (TCB) of solder capped micro bumps is the industry standard for high bandwidth memory (HBM) packaging. However, the assembly complexity and high cost has limited its high volume adoption. In addition to assembly challenges, formation of a brittle intermetallic layer reduces electro migration resistance. Furthermore, the underfill between die nearly doubles the stack height and greatly increases thermal resistance of the stacked dies. Currently the layer count stands at four die stacked on a base die. Adding additional layers to the stack poses additional challenges on assembly and ultimately heat dissipation. Direct Bond Interconnect technology is an attractive alternate solution due to the instantaneous bond at room temperature. Two dielectric surfaces are bonded at room temperature, while the metal interconnection (Cu to Cu in most applications) is completed during a subsequent low temperature anneal (1500C – 3000C). The initial dielectric bonding process is performed at ambient temperature and pressure with no adhesive or other filler materials. Bonding takes place instantaneously once the two surfaces are brought into contact. Batch anneal is carried out in a conventional oven. Compared to thermal compression bonding, it has advantages higher throughput and yield which drive the overall bonding costs down. It leverages foundry-standard copper dual-damascene process to achieve scalable, very low cost-of-ownership 3D-interconnect on die. The technology allows Cu-Cu bonding with no additional thickness to the stack. The stacked die module contains only inorganic materials, Si, SiO2, Cu and Si3N4 thereby remaining thin with an overall enhanced thermal performance. In this study, thermal simulations were completed for High Bandwidth Memory (HBM) with solder capped micro bumps and compared to direct bond Cu-Cu interconnects using ANSYS ICEPAK. The effect of minimizing the thermal gradient and thermal conductivity on the performance in the stack was analyzed. In order to understand the drivers for the differing results, the effect of die thickness and interconnect design on thermal performance of HBM is also evaluated. Given the boundary conditions of ambient temperature of 450C and an operating power of 2W on each die in both the 4+1 high HBMs with a micro bump or a Cu-Cu interconnect the junction temperature difference were substantial, 9 degrees. The solder capped micro bump stack reached a junction temperature of 670C, while the Cu-Cu stack reached 590C. For an 8 die stack HBM configuration, the direct bond Cu-Cu-stack has a 25% reduction of junction temperature compared to the standard micro bump stack. More importantly, the difference between the junction temperature of hottest and coolest die in the stack is reduced from 330C with micro bumps to 50C for the Cu-Cu. The timing margin requirements and refresh rate would be significantly reduced for the memory cells throughout the die stack in a direct bond in","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"1 1","pages":"989-998"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82492312","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yi Yan, Lanbing Liu, C. Ding, L. Nguyen, J. Moss, Y. Mei, G. Lu
{"title":"Additive Manufacturing of Magnetic Components for Heterogeneous Integration","authors":"Yi Yan, Lanbing Liu, C. Ding, L. Nguyen, J. Moss, Y. Mei, G. Lu","doi":"10.1109/ECTC.2017.282","DOIUrl":"https://doi.org/10.1109/ECTC.2017.282","url":null,"abstract":"In an effort to simplify the process of integrating magnetic components to power electronics circuits, an additive manufacturing (AM) process, or commonly known as 3D-printing, for fabricating magnetic components is studied in this work. A commercial multi-extruder paste-extrusion 3D printer was evaluated for making magnetic components. We developed two material systems for printing magnetic cores: (1) curable powdered iron paste system, and (2) sinterable ferrite system. We used commercial nanosilver paste for the conductive winding. A half piece of constant-flux inductor (CFI) and a planar inductor were fabricated in this study. For the half piece CFI, 3D-printing was used with nanosilver paste and low-temperature curable powdered iron paste. The printed winding was sintered at 250 deg C for 30 minutes firstly and then magnetic paste was printed to cover the sintered winding. The magnetic paste was cured at 230 deg C for one hour without any external pressure to form the structure. Two printed pieces were connected to form the full size CFI. Inductance of the CFI was measured to be about 3.5 µH. The DC resistance of the winding was 59 m. For the planar inductor, 3D printing was used with nanosilver paste and high-temperature sinterable ferrite paste. It was sintered at 920oC for 14 hours without any external pressure to form the structure. The inductance of the planar inductor was measured to be about 792 nH. The DC resistance of the winding was 15 m. Microstructures of the printed inductors were examined by scanning electron microscopy (SEM). Both the winding and core magnetic properties can be improved by adjusting the feed paste formulations and their flow characteristics and fine-tuning the printer parameters.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"1 1","pages":"324-330"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81539474","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yanfei Chen, C. Howe, S. Emery, S. Greene, Puneeth Shridhar, W. Yeo, Y. Chun
{"title":"A Low-Profile Flow Sensing System for Monitoring of Cerebrospinal Fluid with a New Ventriculoamniotic Shunt","authors":"Yanfei Chen, C. Howe, S. Emery, S. Greene, Puneeth Shridhar, W. Yeo, Y. Chun","doi":"10.1109/ECTC.2017.173","DOIUrl":"https://doi.org/10.1109/ECTC.2017.173","url":null,"abstract":"Fetal hydrocephalus is a condition involvingexcessive accumulation of intraventricular cerebrospinal fluidwith ventricular dilation. It often leads to malformation ordevastating neurological consequences of developing fetalbrains. Recent advances in fetal imaging have triggered thedevelopment of a ventriculoamniotic shunt. However, there arestill concerns about shunt clogging or obstruction with theexisting devices. Here, we introduce a low-profile, ventriculoamniotic shunt device, integrated with a microflowsensor to relieve abnormal high intracranial pressure, whileenabling real-time monitoring of the fluid dynamics. The shuntprototype is manufactured by using a low-profile flexiblecomposite tubing and superelastic nitinol anchors. The flexibleand stretchable microflow sensor is uniquely designed andfabricated by using two metallic nanomembranes encapsulatedby biocompatible silicone elastomer. Flow monitoringperformance of the sensor is demonstrated in vitro using acustom-built flow circulation model with a peristaltic pump. The highly sensitive, microflow sensor measures variousincoming fluid velocity from 0.037 to 0.3 m/s, corresponding tothe capacitance changed from 0.49 pF to 1.43 pF. Collectively, we demonstrate the feasibility of a microflow sensor for directintegration with the ventriculoamniotic shunt device for thetreatment of aqueductal stenosis.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"58 1","pages":"230-235"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84155258","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kaiqiang Peng, W. Xu, Zhenkai Qin, Lei Feng, L. Lai, W. Koh
{"title":"Reflow Warpage Induced Interconnect Gaps between Package/PCB and PoP Top/Bottom Packages","authors":"Kaiqiang Peng, W. Xu, Zhenkai Qin, Lei Feng, L. Lai, W. Koh","doi":"10.1109/ECTC.2017.281","DOIUrl":"https://doi.org/10.1109/ECTC.2017.281","url":null,"abstract":"Package warping during SMT reflow is a seriousconcern as warpage induced interconnect failures suchas Head-in-Pillow (HiP) and Non-Wet-Open (NWO) must be controlled. In this study, the high temperature reflow dynamicwarpage characteristics of BGA packages are examinedusing a simple, controlled gap between the solder balland printed paste interconnect to simulate separation andlifting of the joint due to package warping. By measuringthe in-situ gaps during reflow, the threshold gap valuethat will result in failures is determined. The controlledgap experimental may also be applied to investigatemaximum warpage allowed for the top PoP memorypackage in a PoP stack assembly. The experimental set up and procedures aredescribed in detail. Actual SMT failure results are usedto compare the threshold gap values that suggest failurecould occur. Based on the correlation, it is possible tobacktrack the interconnect gap values to maximumpackage warpage limits as used in industry standards forhigh temperature flatness requirements for BGA packages.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"32 1","pages":"1378-1383"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90292250","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Che-Wei Hsu, C. Tsai, J. Hsieh, K. Yee, Chuei-Tang Wang, Douglas Yu
{"title":"High Performance Chip-Partitioned Millimeter Wave Passive Devices on Smooth and Fine Pitch InFO RDL","authors":"Che-Wei Hsu, C. Tsai, J. Hsieh, K. Yee, Chuei-Tang Wang, Douglas Yu","doi":"10.1109/ECTC.2017.251","DOIUrl":"https://doi.org/10.1109/ECTC.2017.251","url":null,"abstract":"High performance millimeter wave passive devices are realized on smooth, fine pitch InFO redistribution layer (RDL). These passive devices are balun, power combiner, coupler, and microstrip line and the electrical performances are measured from 0.1GHz to 67 GHz through VNA. The measurement results show that the transmission loss of on-InFO balun (4.3 dB), the power divider (4.3 dB), and the coupler (4.9 dB) outperforms on-chip one by 2.1 dB, 1 dB, and 0.2 dB, respectively. While the transmission loss of microstrip line (0.34 dB/mm) is better than on-chip one by 0.17 dB/mm at 60 GHz. Furthermore, the parasitic of InFO chip-package interconnection has been investigated and compared to other technologies with and without solder bumps. The parasitic resistance, inductance, and capacitance for InFO interconnection are 75 %, 76 %, and 14 % lower than those for chip-last, face-down technology. Parasitic resistance for InFO RDL is 10 % lower than that for chip-first face-down technology with uneven RDL.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"1 1","pages":"254-259"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90075979","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Nan Wang, Yao Zhu, Chengliang Sun, Mingbin Yu, G. Chua, S. Merugu, Navab Singh, Y. Gu
{"title":"High-Band AlN Based RF-MEMS Resonator for TSV Integration","authors":"Nan Wang, Yao Zhu, Chengliang Sun, Mingbin Yu, G. Chua, S. Merugu, Navab Singh, Y. Gu","doi":"10.1109/ECTC.2017.220","DOIUrl":"https://doi.org/10.1109/ECTC.2017.220","url":null,"abstract":"This paper reports two types of in-house fabricated aluminium nitride (AlN) based piezoelectric resonators, namely the thickness mode resonator and the Lamb-wave mode resonator, which are capable to be integrated with Through Silicon Via (TSV) technology, forming the basis of advanced filters, duplexers and multiplexers. Both types of the resonators, which are fabricated using a CMOS compatible platform, consist of a layer of 1 µm thick piezoelectric layer and two layers of molybdenum (Mo) electrodes covering the top and the bottom surface of the AlN layer. Resonant frequencies above 2GHz, as well as motional impedance less than 10Ω, are obtained when the fabricated resonators are connected directly to the 50Ω terminations of a network analyzer, making both types of resonators suitable for high-band LTE applications. Furthermore, negligible performance drift was observed for both types of resonators fabricated upon undergoing accelerated thermal cycling test, indicating the superior reliability and long-term stability of the fabricated AlN based MEMS resonators and showing their great potential for communications applications in the automotive industry, where reliability and long-term stability is a key requirement for device performance.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"74 1","pages":"1868-1873"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80739667","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Saranraj Karuppuswami, N. Wiwatcharagoses, A. Kaur, P. Chahal
{"title":"Capillary Condensation Based Wireless Volatile Molecular Sensor","authors":"Saranraj Karuppuswami, N. Wiwatcharagoses, A. Kaur, P. Chahal","doi":"10.1109/ECTC.2017.179","DOIUrl":"https://doi.org/10.1109/ECTC.2017.179","url":null,"abstract":"In this paper, a LC (inductor capacitor) wireless gas sensor is demonstrated for the identification of volatile organic compounds (VOC's) in the air environment. A near-field LC resonant tank consisting of an interdigitated capacitor fabricated on a porous flexible substrate coupled with an inductor coil is used as a sensor and its resonance is interrogated using an external pick up coil. The porous substrate enables capillary condensation of volatiles leading to a change in effective dielectric constant of the substrate which in turn shifts the resonance frequency. The designed sensor has multiple reuse capability and is applicable for continuous monitoring of volatiles such as methanol, iso-propyl alcohol, acetone and n-octane. The proposed sensor can wirelessly detect a 0.15 cc volume of volatiles in air making it highly sensitive. These sensors can be integrated with passive RFIDs in an array format for simultaneous detection of multiple volatile gases similar to an electronic nose. It can also be integrated with food packages to detect volatiles from food along the supply chain for quality control applications.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"87 1","pages":"1455-1460"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82043277","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"SACQ Solder Board Level Reliability Evaluation and Life Prediction Model for Wafer Level Packages","authors":"Wei Lin, Q. Pham, Bora Baloğlu, Michael Johnson","doi":"10.1109/ECTC.2017.257","DOIUrl":"https://doi.org/10.1109/ECTC.2017.257","url":null,"abstract":"Wafer Level Chip Scale Packaging (WLCSP) designs, including Wafer Level Fan-Out (WLFO) technologies, are gaining more and more applications for next generation small and thin devices. Since the WLCSP and WLFO packages are mounted directly on the motherboard without a substrate as a buffer, the large coefficient of thermal expansion (CTE) mismatch between the silicon die and the motherboard makes the temperature cycle board level reliability (BLR) of WLCSP and WLFO a tremendous challenge, especially for large body sizes. Currently, a tin (Sn)-silver (Ag)-copper (Cu) solder alloy such as SAC405 is commonly used in WLCSP and WLFO designs, but it has difficulty meeting the board level reliability when the footprint exceeds a certain size. As a result, a new type of solder alloy, SACQ, has been developed in recent years to enhance BLR performance. However, there is little published reliability data of how this new SACQ solder performed in actual package applications. There is also lack of a BLR life prediction model for SACQ solder, unlike the other typical eutectic or leadfree solders. In this paper, the board level temperature cycle reliability of SACQ solder is tested with various WLCSP and WLFO packages configurations. The failure modes associated with SACQ solder are evaluated in detail as well. The temperature cycle performance of SACQ solder is also compared to SAC405 solder, and shows significant improvement consistently over all the packages tested. In addition to the empirical study, a BLR life prediction model for SACQ is also developed based on finite element model (FEM). The required SACQ creep material properties, finite element model setup, damage indicator selection, and life prediction model correlation are all described with details in the paper.","PeriodicalId":6557,"journal":{"name":"2017 IEEE 67th Electronic Components and Technology Conference (ECTC)","volume":"15 1","pages":"1058-1064"},"PeriodicalIF":0.0,"publicationDate":"2017-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81984745","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}