{"title":"Extraction and mass transfer of glyoxylic acid in a capillary microchannel","authors":"Junnan Wang, Yating Li, Ting Wang, Tianyang Feng, Chunying Zhu, Youguang Ma, Taotao Fu","doi":"10.1007/s41981-024-00340-1","DOIUrl":"10.1007/s41981-024-00340-1","url":null,"abstract":"<div><p>A solvent extraction system for extracting glyoxylic acid from aqueous solutions by using trioctylamine in n-octanol in a microchannel is developed, operating in the slug flow regime. The extraction system is composed of two preheating capillary loops, a T-junction micromixer, and a capillary microchannel. The influences of the volume ratio of the organic phase to the aqueous phase (O/A ratio), temperature, concentration of trioctylamine, total flow rate, and residence time on extraction and mass transfer are systematically investigated. A relationship between the total volumetric mass transfer coefficient and the capillary number, Reynolds number, capillary diameter and length is proposed. This study holds significant implications for the efficient extraction of glyoxylic acid in microchannels.</p></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"15 1","pages":"11 - 20"},"PeriodicalIF":2.0,"publicationDate":"2024-11-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143570966","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Rémi Nguyen, Samy Haloumi, Irene Malpartida, Christophe Len
{"title":"Impact in continuous flow heated mechanochemical technology: An improved solketal synthesis","authors":"Rémi Nguyen, Samy Haloumi, Irene Malpartida, Christophe Len","doi":"10.1007/s41981-024-00339-8","DOIUrl":"10.1007/s41981-024-00339-8","url":null,"abstract":"<div><p>Impact in Continuous flow Heated Mechanochemistry (ICHEM) was used for the production of solketal at 60 °C using glycerol and acetone in the presence of homogeneous FeCl<sub>3</sub>.6H<sub>2</sub>O (1 mol%). In our optimized conditions, the target compound was obtained in 96% yield (conversion of 97% and selectivity of 99%) with a productivity of 276 g day<sup>–1</sup> with a 80 mL continuous flow reactor. This new technology combines beads mechanochemistry and continuous flow and offers: (i) a better mixing of the two unsoluble parts (glycerol and acetone) by reducing the viscosity of the feed stream and (ii) an alternative of the single-screw and double-screw extruders which are unefficient with a liquid reaction media.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"15 1","pages":"1 - 9"},"PeriodicalIF":2.0,"publicationDate":"2024-10-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143570967","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Thaissa P. F. Rosalba, Guilherme J. P. Gonçalves, Carlos Eduardo M. Salvador, Alexandre Fonseca, Carlos Kleber Z. Andrade
{"title":"A modular flow process intensification towards lipid peptoids nano assembly formation","authors":"Thaissa P. F. Rosalba, Guilherme J. P. Gonçalves, Carlos Eduardo M. Salvador, Alexandre Fonseca, Carlos Kleber Z. Andrade","doi":"10.1007/s41981-024-00338-9","DOIUrl":"10.1007/s41981-024-00338-9","url":null,"abstract":"<div><p>Nanotechnology has emerged as a groundbreaking field with profound implications for drug delivery systems, offering precise targeting, controlled release, and enhanced therapeutic efficacy. Continuous flow process is a compelling approach in the production of nanoparticles, providing numerous advantages over traditional batch methods. By maintaining uniform conditions and precise control over reaction parameters, continuous flow systems enable enhanced reproducibility, scalability, and efficiency in nanoparticle synthesis. In this context, microfluidic hydrodynamic focusing (MHF) is a promising method for continuous flow lipid nanoparticle synthesis. Herein, we report a study for the development of a single-step continuous flow process to generate nanoparticles using a PLA chip device inspired by microfluidic techniques. A lipid peptoid synthesized via Ugi reaction was chosen from an ongoing study to evaluate the most appropriate conditions for the continuous flow process. It was possible to produce nanoparticles with small size and the optimized parameters generated nanoparticles with sizes ≤ 200 nm, making them good candidates for drug delivery system.</p><h3>Graphical abstracts</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"677 - 689"},"PeriodicalIF":2.0,"publicationDate":"2024-10-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142811276","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
James A. K. Cochrane, Aaron J. Rigby, Raminder S. Mulla
{"title":"Towards an approach to small-scale aryllithium flash flow chemistry using low-cost, low volume reactors","authors":"James A. K. Cochrane, Aaron J. Rigby, Raminder S. Mulla","doi":"10.1007/s41981-024-00335-y","DOIUrl":"10.1007/s41981-024-00335-y","url":null,"abstract":"<p>Two low-cost reactors for aryllithium generation and trapping with an electrophile in flow have been developed for use with small quantities of limiting reagent (600 <span>(upmu )</span>mol) using reductions in flow rates as the approach to miniaturisation. To this end, a number of inexpensive, commercially available mixing elements were characterised via model lithium-halogen exchange reactions to determine their performance at low (< 5 mL min<sup>-1</sup>) flow rates. From these studies, a glass chip mixer, and 250 <span>(upmu )</span>m tee-pieces were identified for use at low flow rates and therefore incorporated into the aforementioned reactors. These reactors were demonstrated to be suitable for the successful lithiation and trapping of a selection of ArX substrates. <b>Impact of flow: </b>Organolithium chemistry greatly benefits from translation to flow. Increased heat transfer means that reactions may be run at higher temperatures than in batch, with drastically reduced reaction times. Moreover, the precise control of stoichiometry via flow rates, coupled with the improved mixing in flow leads to improved functional group tolerance and selectivity.</p>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"667 - 675"},"PeriodicalIF":2.0,"publicationDate":"2024-10-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142811223","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mabel Cornwell, Spyridon Damilos, Ivan P. Parkin, Asterios Gavriilidis
{"title":"Seeded-growth synthesis of 20–60 nm monodisperse citrate-capped gold nanoparticles in a millifluidic reactor","authors":"Mabel Cornwell, Spyridon Damilos, Ivan P. Parkin, Asterios Gavriilidis","doi":"10.1007/s41981-024-00334-z","DOIUrl":"10.1007/s41981-024-00334-z","url":null,"abstract":"<div><p>Gold nanoparticles have diverse applications, requiring advancements in their synthesis that facilitate scale up, size control and reproducibility. Using a seeded-growth method in a 20 mL two-phase flow reactor (ID 2.4 mm) at 35 °C, highly monodisperse gold nanoparticles of any chosen size from 20 to 60 nm were produced. Heptane was utilised as the segmenting fluid to transport the aqueous reagent-containing droplets through a coiled PTFE reactor preventing their interaction with the reactor walls and thus reactor fouling. Gold seeds ~ 12 nm were produced via a passivated Turkevich synthesis by reduction of high pH Au(III) solution using citric acid as reducing agent. For the seeded-growth in flow, the reagents utilised were the seed solution (diluted accordingly), a stabilising Tris base solution, tetrachloroauric(III) acid trihydrate and hydrogen peroxide as reducing agent. Seeded-growth synthesis was also performed using as seeds commercial 10 nm gold nanoparticles, with excellent Coefficient of Variation (CoV) and Optical Density (OD) of the grown particles (CoV < 8% and OD ≥ 1) demonstrating that they are monodisperse and have high concentration. The synthesis was able to produce 18 mL/h of grown nanoparticles solution at 2.2–2.8 mg Au/h without any divergence in the quality of the produced particles for over eight hours.</p></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"655 - 666"},"PeriodicalIF":2.0,"publicationDate":"2024-10-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s41981-024-00334-z.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142811014","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Formation of double emulsion droplets in flow-focusing microchips: a numerical parametric study","authors":"Chengyi Hu, Fan Jiang, Ju Yan","doi":"10.1007/s41981-024-00337-w","DOIUrl":"10.1007/s41981-024-00337-w","url":null,"abstract":"<div><p>A microfluidic chip is introduced for generating double emulsion droplets, consisting of a coaxial focusing center structure combined with a flow-focusing structure. The volume of fluid method (VOF) was adopted to numerically simulate and validate the formation of double emulsion droplets in the device. The impact of microfluidics on the dimensions and molding position of double emulsion droplets was examined under varying flow parameters and physical properties. Results demonstrate that the impact of the alteration in the flow rate of the middle phase is pivotal in the droplet generation process in comparison to the outer phase. An increase in the flow rate of the middle phase results in a notable enlargement of the double emulsion droplets. An increase in viscosity affects the forming regime, causing a transition in the droplet regime. Furthermore, interfacial tension exerts a notable impact on the positioning of droplet formation. The microfluidic device outlined in this paper effectively generates double emulsion droplets characterized by high monodispersity and excellent stability, which serves as a new reference for the practical generation of double emulsion droplets.</p></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"641 - 653"},"PeriodicalIF":2.0,"publicationDate":"2024-09-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142811328","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Rapid and practical synthesis of N-protected amino ketones in continuous flow via pre-deprotonation protocol","authors":"Weixia Lin, Zilong Lin, Chaoming Liang, Maolin Sun, Ruihua Cheng, Jinxing Ye","doi":"10.1007/s41981-024-00336-x","DOIUrl":"10.1007/s41981-024-00336-x","url":null,"abstract":"<div><p>The nucleophilic reaction of Weinreb amides with Grignard or organic lithium reagents is widely used in the synthesis of amino ketones because of the formation of stable metal chelate tetrahedral intermediates. However, their large-scale synthesis in batch seriously suffers from the use of excess of nucleophiles due to carbamate group of <i>N</i>-protected amino Weinreb amides and the harsh reaction conditions required by Grignard or organic lithium reagents. In this case, <i>N</i>-protected amino ketones were rapidly synthesized by a practical and efficient continuous flow method under mild conditions. By precisely introducing a simple alkyl Grignard base to deprotonate the carbamate group, the functionalized <i>N</i>-protected amino ketones can be efficiently obtained within 128 s with only a slightly excess of stoichiometric amount of nucleophile, with the yield up to 96%. In addition, the scope of this method was demonstrated over 35 substrates with 3 protective groups signifying the excellent substrate and protecting group tolerances. A scale-up preparation affords a throughput of 7.9 g h<sup>-1</sup>, indicating potential large-scale application. This work lays the foundation for the large-scale automated synthesis of a variety of <i>N</i>-protected amino ketones.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"631 - 639"},"PeriodicalIF":2.0,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142268529","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Expedited access to β-lactams via a telescoped three-component Staudinger reaction in flow","authors":"Federica Minuto, Andrea Basso, Marcus Baumann","doi":"10.1007/s41981-024-00333-0","DOIUrl":"10.1007/s41981-024-00333-0","url":null,"abstract":"<div><p>The Staudinger reaction is widely used for the generation of β-lactams <i>via</i> the thermal cycloaddition of imines with ketenes. Traditionally, it cannot be performed as a multicomponent reaction between aldehydes, amines and ketenes, thus limiting its versatility. Recently we reported for the first time a three-component Staudinger reaction in batch, exploiting a photochemical Wolff rearrangement of diazoketones and an in situ generation of the imine. Here we report an expedited continuous flow approach that generates the crucial ketene intermediate prior to its telescoped reaction with an imine component at ambient temperatures. The imine is prepared by an in situ dehydration between amines and aldehydes in a packed bed reactor containing basic alumina as drying agent. The resulting telescoped flow approach features a fast dehydration reaction (t<sub>Res</sub> ca. 3 min) as well as an efficient Wolff rearrangement using LEDs (420 nm) to afford the desired β-lactam products in less than 30 min which compares favorably with reaction times of several days in batch mode. Flow processing thereby affords a safe and streamlined entry to these important targets and allows their effective generation on gram scale. Moreover, this approach exploits several homogeneous and heterogeneous transformations under mild conditions that generate water and nitrogen gas as the only by-products.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"615 - 621"},"PeriodicalIF":2.0,"publicationDate":"2024-08-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s41981-024-00333-0.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142178159","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Maolin Sun, Hong Li, Hualiang Chen, Rixin Shao, Fanghua Chen, Xiangmin Sang, Weixia Lin, Yueyue Ma, Ruihua Cheng, Jinxing Ye
{"title":"Efficient “One-Column” grignard generation and reaction in continuous flow","authors":"Maolin Sun, Hong Li, Hualiang Chen, Rixin Shao, Fanghua Chen, Xiangmin Sang, Weixia Lin, Yueyue Ma, Ruihua Cheng, Jinxing Ye","doi":"10.1007/s41981-024-00332-1","DOIUrl":"10.1007/s41981-024-00332-1","url":null,"abstract":"<div><p>A straightforward “one-column” continuous flow method of Grignard generation and reaction was successfully developed. The diverse mixtures of aryl- or alkyl- halides and electrophiles were flowed through an activited magnesium packed-bed column, delivering a series of ketones, secondary alcohols, tertiary alcohols, esters, amides, and sulfinamides immediately in moderate to good yields. By combining Grignard generation and reaction into one step and avoiding the separate preparation and storage of Grignard reagents, this practical and efficient protocol dramatically enhanced the safety of operation and provided a convenient access for Grignard reactions, compared with traditional batch process. The continuous flow synthesis of Grignard generation and reaction is carried out in a magnesium packed-bed column successfully.The target product is provided in moderate to good yields within 6.0 min. This protocol with preferable controllability, good selectivity, and safety extremely simplified operational procedure.</p></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"623 - 630"},"PeriodicalIF":2.0,"publicationDate":"2024-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933801","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Inga Burke, Thajeevan Dhayaparan, Ahmed S. Youssef, Katharina Schmidt, Norbert Kockmann
{"title":"Two deep learning methods in comparison to characterize droplet sizes in emulsification flow processes","authors":"Inga Burke, Thajeevan Dhayaparan, Ahmed S. Youssef, Katharina Schmidt, Norbert Kockmann","doi":"10.1007/s41981-024-00330-3","DOIUrl":"10.1007/s41981-024-00330-3","url":null,"abstract":"<div><p>For reliable supervision in multiphase processes, the droplet size represents a critical quality attribute and needs to be monitored. A promising approach is the use of smart image flow sensors since optical measurement is the most commonly used technique for droplet size distribution determination. For this, two different AI-based object detection methods, Mask RCNN and YOLOv4, are compared regarding their accuracy and their applicability to an emulsification flow process. Iterative optimization steps, including data diversification and adaption of training parameters, enable the models to achieve robust detection performance across varying image qualities and compositions. YOLOv4 shows better detection performances and more accurate results which leads to a wider application window than Mask RCNN in determining droplet sizes in emulsification processes. The final droplet detection model YOLOv4 with Hough Circle (HC) for feature extraction determines reliable droplet sizes across diverse datasets of liquid-liquid flow systems (disperse phase content 1–15 vol.-%, droplet size range 5–150 μm). Evaluating the adjustment of Confidence Scores (CS) ensures statistical representation of even smaller droplets. The droplet detection performance of the final YOLOv4 model is compared with a manual image processing method to validate the model in general as well as its accuracy and reliability. Since YOLOv4 in combination with Hough Circle (HC) shows an accurate and robust detection and size determination, it is applicable for online monitoring and characterization of various liquid-liquid flow processes.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":630,"journal":{"name":"Journal of Flow Chemistry","volume":"14 4","pages":"597 - 613"},"PeriodicalIF":2.0,"publicationDate":"2024-07-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s41981-024-00330-3.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141862809","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}