Mertcan Comak , Jan Lossen , Nagesh Chikkaiah , Shamil Ollakkan , Mohanraj Chandran , Lejo Joseph Koduvelikulathu
{"title":"Distortion of knotless printing screens in solar cell mass-production","authors":"Mertcan Comak , Jan Lossen , Nagesh Chikkaiah , Shamil Ollakkan , Mohanraj Chandran , Lejo Joseph Koduvelikulathu","doi":"10.1016/j.solmat.2025.113894","DOIUrl":"10.1016/j.solmat.2025.113894","url":null,"abstract":"<div><div>Advanced solar cell technologies may need precision print-on-print or alignment-specific metallization to improve energy efficiency and quality. This study examines knotless printing screens in two tests to determine which factors affect their alignment and behavior during metallization.</div><div>In the first experiment, we collected samples printed with knotless screens across their entire lifetime in mass manufacturing at the factory. To track screen expansion trends, we examined and analyzed these samples using a high-precision microscope and automated measurement equipment.</div><div>In the second experiment, we examined how snap-off distance and squeegee length affect end-to-end finger pattern extension in the second. We isolated and analyzed these parameters’ effects on screen expansion and finger alignment precision in this experiment. Higher snap-off distances cause more printed image displacement, while longer squeegees reduce expansion effects, especially at higher snap-off values.</div><div>Systematic measurements revealed a progressive increase in screen expansion, from +10 μm after 10,000 prints to +20 μm by the end of its lifetime (30,000–70,000 prints). The study sets guidelines for the use of knotless screens for precise print-on-print alignment in advanced technologies such as Cu-TOPCon cells and Advanced TOPCon solar cells with patterned p-type or n-type poly-Si fingers [1] [2] [3]. Large-scale solar cell manufacturing requires optimized print and screen parameters to increase metallization alignment precision. This study gives industry guidance.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113894"},"PeriodicalIF":6.3,"publicationDate":"2025-08-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144841525","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jingjie Li , Qian Kang , Yanhao Wang , Xiaofei Xu , Wanyu Lu , Linfeng Yang , Dayong Yuan , Shang Liu , Tinghao Liu , Yifei Hao , Yujun Zhang , Aoshuang Ding , Zihan Liu , Junxuan Ma , Jingwen Hu , Zhao Wu , Yifan Diao , Jing Wang , Yongzhe Zhang
{"title":"High and low oxygen content MoOX based composite heterocontacts for efficient and stable crystalline silicon solar cells reaching 22.10 % efficiency","authors":"Jingjie Li , Qian Kang , Yanhao Wang , Xiaofei Xu , Wanyu Lu , Linfeng Yang , Dayong Yuan , Shang Liu , Tinghao Liu , Yifei Hao , Yujun Zhang , Aoshuang Ding , Zihan Liu , Junxuan Ma , Jingwen Hu , Zhao Wu , Yifan Diao , Jing Wang , Yongzhe Zhang","doi":"10.1016/j.solmat.2025.113891","DOIUrl":"10.1016/j.solmat.2025.113891","url":null,"abstract":"<div><div>Establishing an effective carrier selective passivation contact material is an effective approach to enhancing the PCE of <em>c</em>-Si solar cells. In this paper, the composite hole selective transport material (HSTL), was applied to the <em>c</em>-Si solar cell. The composite HSTL combines L-MoO<sub>X</sub> and H-MoO<sub>X</sub> thin films prepared from MoO<sub>2</sub> and MoO<sub>3</sub> evaporation sources. By optimizing the thickness of each layer in the composite HSTL, it was found that the change in the thickness of L-MoO<sub>X</sub> had a more significant impact on the cell's performance compared to that of H-MoO<sub>X</sub>. Finally, the addition of the SiO<sub>x</sub> layer after secondary forming gas annealing (FUF) treatment enabled the solar cells PCE to reach 22.10 %. This was due to the improvement in the passivation performance. Compared to the cells without FUF, the recombination current density decreased from over 120 fA/cm<sup>2</sup> to 26.84 fA/cm<sup>2</sup>, while the contact resistivity remained at around 24.60 mΩ cm<sup>2</sup>. Meanwhile, compared with single-layer H-MoO<sub>X</sub> materials, the solar cells PCE was improved by nearly 2 %. In addition, by combining STEM and solar cell performance attenuation experiments, we found that the instability of H-MoO<sub>X</sub>-based cell mainly stems from the element diffusion between Ag/H-MoO<sub>X</sub> interface. This research would facilitate the development of materials such as molybdenum oxide film for high performance and high stability solar cells.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113891"},"PeriodicalIF":6.3,"publicationDate":"2025-08-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144841522","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Direct detection of vibration and resonance of the solar cells in vehicle-integrated photovoltaic modules","authors":"Kenji Araki , Yasuyuki Ota , Shota Matsushita , Ryota Tsuji , Kensuke Nishioka","doi":"10.1016/j.solmat.2025.113903","DOIUrl":"10.1016/j.solmat.2025.113903","url":null,"abstract":"<div><div>Photovoltaic (PV) modules are crucial power sources for automobiles. The fragility of solar cells and frequent vibrations and impacts experienced by car bodies pose significant risks to the reliability of vehicle-integrated photovoltaics (VIPV). Standard PV module designs use soft resins, such as Ethylen-Vinyl Acetate (EVA), to dampen vibrations; however, these materials are ineffective at the higher vibration frequencies encountered in in-vehicle applications. This study employed a laser Doppler vibrometer (LDV) to nondestructively detect cell vibrations and confirm the resonant frequency of solar cells in VIPV modules. This research aims to determine whether the LDV method can detect the independent vibration motion of a solar cell if the solar cells resonate independently within the module, and whether the resonance frequency is close to the natural resonant frequency of the structure. This study also explored the potential of designing resonance-resistant VIPV modules. These findings indicate that the LDV can detect the resonance of solar cells within the vibration frequency range of car roofs. Owing to the low damping factors, the solar cells vibrate independently of the glass cover, with the vibration energy at resonance reaching up to 20 times the normal level. This mechanical resonance poses a substantial threat to the reliability of the VIPV. The study concluded that while eliminating the source of vibration is impractical, making the structure less susceptible to vibration through design modifications is a viable solution, increasing the natural resonance frequency above 2000 Hz.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113903"},"PeriodicalIF":6.3,"publicationDate":"2025-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144841526","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jiexi Fu , Chandany Sen , Haoran Wang , Muhammad Umair Khan , Hao Song , Ruirui Lv , Ting Huang , Bram Hoex
{"title":"Assessing the impact of solder flux-induced corrosion on TOPCon solar cells","authors":"Jiexi Fu , Chandany Sen , Haoran Wang , Muhammad Umair Khan , Hao Song , Ruirui Lv , Ting Huang , Bram Hoex","doi":"10.1016/j.solmat.2025.113890","DOIUrl":"10.1016/j.solmat.2025.113890","url":null,"abstract":"<div><div>N-type tunnel oxide passivated contact (TOPCon) cells currently dominate the photovoltaic market. However, reliability issues remain, particularly in high-temperature and high-humidity environments, which can result in notable power losses. This study investigates the impact of two industrial fluxes on the reliability under damp heat (DH) conditions of n-type TOPCon solar cells referred to as Sample Group A, B, and C. Two industrially used soldering fluxes, designated as Flux A and Flux B, were applied to unencapsulated cells, followed by DH testing at 100 °C and 95 % relative humidity for 122 h or at 85 °C and 85 % relative humidity for 10 h. Sample A exhibit minimal corrosion regardless of flux type, attributed to their denser Ag structure and lower Al content, which reduced susceptibility to flux infiltration. In contrast, Sample B and C show significant degradation, particularly in the front exposure groups, with the sample C demonstrating severe delamination of the metal contacts. Flux A causes more pronounced corrosion than Flux B, likely due to its higher activator content, greater acid value, and the presence of halogens (undisclosed in the flux specifications). However, it should be noted that the corrosion by Flux B is still substantial. Cross-sectional and top-view analyses revealed extensive corrosion and the formation of Pb crystals, highlighting the corrosive effects of flux residues under DH conditions. The study emphasizes the value of unencapsulated cell-level testing as a rapid and cost-effective method to assess the adverse effects of soldering flux on cell technology, thereby supporting informed decision-making to ensure photovoltaic module reliability.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113890"},"PeriodicalIF":6.3,"publicationDate":"2025-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144841521","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shuai Lv , Guijun Xu , Kai Yan , Le Wang , Yu Sun , Yue Geng , Xinyin Nie , Jifan Gao
{"title":"Efficient decapsulation of waste PV modules: Dissociation and mechanism for different encapsulation films by TGM","authors":"Shuai Lv , Guijun Xu , Kai Yan , Le Wang , Yu Sun , Yue Geng , Xinyin Nie , Jifan Gao","doi":"10.1016/j.solmat.2025.113900","DOIUrl":"10.1016/j.solmat.2025.113900","url":null,"abstract":"<div><div>Waste crystalline silicon photovoltaic modules are important resource. Inorganic materials such as glass, silicon, and metallic materials such as Cu, Ag can be reused. Efficient dissociation of waste PV modules is the key to recycling. In this study, TGM, an environmentally friendly dissociation reagent system, was proposed for the dissociation of waste PV modules encapsulated by EVA, EPE and POE film. The glass and backsheet of different laminates could be completely removed within 30 min through optimizing the reaction conditions, and glass, backsheet and solar cells with film were achieved. The results of FTIR and SEM showed that TGM attacked the non-cross-linked parts of different films, and penetrated into their surfaces to reduce the cross-linking degree, and achieved rapid dissociation. GC-MS indicated that TGM changed none composition and could be used multiple times. This study not only solved the disadvantages of high toxicity and longtime of traditional reagent, but also broke through the limitations of dissociation for film types by existing reagent.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113900"},"PeriodicalIF":6.3,"publicationDate":"2025-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144829275","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Leonie Jakob, Felix Wiedenmann, Mario Hanser, Jörg Schube, Martin Bivour, Oliver Fischer, Alexander J. Bett, Patricia S.C. Schulze, Jonas Bartsch
{"title":"Multifunctional Ti(Al)Ox layers for silver and indium-free perovskite/silicon tandem solar cells","authors":"Leonie Jakob, Felix Wiedenmann, Mario Hanser, Jörg Schube, Martin Bivour, Oliver Fischer, Alexander J. Bett, Patricia S.C. Schulze, Jonas Bartsch","doi":"10.1016/j.solmat.2025.113892","DOIUrl":"10.1016/j.solmat.2025.113892","url":null,"abstract":"<div><div>Perovskite solar cells are one candidate to enable higher photovoltaic conversion efficiencies in tandem solar cells at reasonable costs for terrestrial applications in the future. Currently, these cells require indium in the transparent conductive oxide (TCO) layer and are typically metallized using silver. Alternatives for these scarce materials are needed in a fast-growing PV-industry. A novel process concept, which was previously demonstrated on silicon heterojunction (SHJ) solar cells has been realized for the first time on perovskite/silicon tandem solar cells (PSTSCs). A thin layer of a so-called valve-metal, in this case titanium or titanium-aluminum, is sputtered onto the TCO layer. The contact grid is applied onto this metal layer and the metal layer between the grid positions is then transformed into its transparent oxide in an electrochemical anodization process. By choice of suitable process conditions and valve-metal layer composition, the refractive index of the resulting layer can be tuned to match the optical requirements of the resulting solar cell. PSTSCs with various valve-metal, TCO and metallization combinations have been investigated, showing that this approach has the potential to yield optically competitive surfaces without using any scarce materials. In the presented experiment, the created solar cells exhibit increased series resistance and low shunt resistance, limiting the fill factors to ∼50 % as compared to around ∼75 % for standard reference groups. The reason behind this limitation needs to be understood in the future.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113892"},"PeriodicalIF":6.3,"publicationDate":"2025-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144841524","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Honghua Zhang , Yinuo Zhou , Wenzhu Liu , Anjun Han , Haodong Chen , Junlin Du , Yunren Luo , Guangyuan Wang , Wanwu Guo , Wenjie Zhao , Jinze Li , Honghai Xiao , Fanying Meng , Zhengxin Liu , Liping Zhang
{"title":"Dark-degradation of high efficiency silicon heterojunction solar cells stemming from p-type hydrogenated silicon emitter","authors":"Honghua Zhang , Yinuo Zhou , Wenzhu Liu , Anjun Han , Haodong Chen , Junlin Du , Yunren Luo , Guangyuan Wang , Wanwu Guo , Wenjie Zhao , Jinze Li , Honghai Xiao , Fanying Meng , Zhengxin Liu , Liping Zhang","doi":"10.1016/j.solmat.2025.113896","DOIUrl":"10.1016/j.solmat.2025.113896","url":null,"abstract":"<div><div>Silicon heterojunction (SHJ) solar cells have emerged as one of the most promising crystalline silicon solar cells, owing to their exceptional power conversion efficiency (<em>PCE</em>). Nevertheless, the <em>PCE</em> degradation observed during the transition from individual solar cell to complete photovoltaic module initiates a critical challenge for expanding of the extensive application into power generation. This study investigates the dark-state stability of SHJ solar cells with varying microstructure and boron (B) doping concentration (<em>C</em><sub>B</sub>) in p-type emitters. It was found that the nanocrystalline silicon emitter undergoes a structural transition to amorphous phase at <em>C</em><sub>B</sub> of 2 %, demonstrating an improved dark-state stability attributed to the surroundings and moderate strain of the bonds in silicon network. Furthermore, we found that the reciprocating activity of micro-voids characteristics such as the diameter and quantity follow a quasi-harmonic variation during dark-state process. The formation and broken of B-H bonds are induced by the relaxation of non-bonded hydrogen atoms (NBHs), involving the two actions of inserting into and escaping from the micro-voids. The migration of NBHs results in the relaxation of the thin-film structure and instability of the <em>PCE</em>. Experimental evidence proves that B atoms exhibit significant retarding effects on migration within p-type emitters. As a result, the emitter films with transition phase from nanocrystalline to amorphous combining with impeding of moderate <em>C</em><sub>B</sub> on NBHs migration make <em>PCE</em> of SHJ solar cells more stable during dark-state process.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113896"},"PeriodicalIF":6.3,"publicationDate":"2025-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144827076","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Environmental impact of tellurium: From copper mining to thin film solar modules","authors":"Francis Hanna, Annick Anctil","doi":"10.1016/j.solmat.2025.113898","DOIUrl":"10.1016/j.solmat.2025.113898","url":null,"abstract":"<div><div>Cadmium-telluride (CdTe) is the leading thin-film solar technology, holding 21 % of the US market. The demand for tellurium will rise in the US as domestic CdTe production is expected to reach 14 GW by 2027. Over the past decade, the US has begun domestic tellurium production and reduced import reliance from 95 % to less than 25 %. This shift presents an opportunity to minimize the environmental impact of tellurium production. Tellurium is primarily recovered from copper anode slimes via chemical- or heat-based extraction methods. Previous studies use life cycle assessment to evaluate the environmental impact of tellurium. However, these studies model anode slime treatment using electronic scrap processing data as a proxy, which does not accurately reflect commercial processes, and as a result, offers misleading insights for decision-makers. To address this gap, the current study uses life cycle assessment to estimate the environmental footprint of tellurium production via hydro- and hydro-pyrometallurgical processing in China, Canada, Japan, and USA. This work highlights the effect of the tellurium production method and location on the environmental impact of tellurium and CdTe solar modules. The results show that previous estimates underestimate the carbon footprint of semiconductor-grade tellurium by up to 46 %. The literature also underestimates freshwater toxicity and the abiotic depletion potential of CdTe solar modules by 35 % and 50 %, respectively. Finally, producing tellurium via anode slime hydro-pyrometallurgical treatment in the US leads to the lowest environmental impact of US-made CdTe solar modules.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113898"},"PeriodicalIF":6.3,"publicationDate":"2025-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144829274","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Drift-diffusion modeling-guided interface optimization in BaHfS3 chalcogenide perovskite solar cells","authors":"Abdul Haseeb Hassan Khan, Ying-Chiao Wang","doi":"10.1016/j.solmat.2025.113889","DOIUrl":"10.1016/j.solmat.2025.113889","url":null,"abstract":"<div><div>Chalcogenide perovskites are promising photoabsorbers for next-generation photovoltaics owing to their intrinsic stability, non-toxicity, and favorable optoelectronic properties. To evaluate their potential, solar cell capacitance simulator-one dimensional (SCAPS-1D) drift-diffusion simulations were performed on six representative compounds to assess charge transport characteristics. BaHfS<sub>3</sub> exhibited the highest carrier mobility, longest diffusion length, and strongest light absorption. BaHfS<sub>3</sub>-based perovskite solar cells (PSCs) were modeled in an n-i-p architecture incorporating six different electron and hole transport layers (ETLs and HTLs) to investigate interfacial energy-level alignment. Titanium dioxide (TiO<sub>2</sub>) emerged as the optimal ETL, offering the conduction band offset (CBO) and valence band offset (VBO) of 0 eV and 1.9 eV, respectively.2,2,7,7-tetrakis(N,N-di-p-methoxyphenylamine)-9,9spirobifluorene(Spiro-OMeTAD) was the best-performing HTL, with a VBO of 0.1 eV and CBO of 1.8 eV, enabling efficient hole extraction. Further optimization revealed that 1.0 <span><math><mrow><mi>μ</mi><mi>m</mi></mrow></math></span> thick perovskite layer, doping concentrations of 10<sup>18</sup>-10<sup>20</sup> cm<sup>−3</sup>, and low defect density (10<sup>14</sup> cm<sup>−3</sup>) significantly suppressed recombination. Additionally, reducing series resistance (2 Ω cm<sup>2</sup>) and increasing the shunt resistance (>1000 Ω cm<sup>2</sup>) significantly improved performance. Impedance and capacitance analyses confirmed excellent interfacial quality, with TiO<sub>2</sub>/BaHfS<sub>3</sub>/Spiro-OMeTAD configurations exhibiting highest recombination resistance. Under optimized conditions, maximum power conversion efficiency of 31 % was achieved, highlighting BaHfS<sub>3</sub> as a highly efficient photosensitizer for future PSC development.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113889"},"PeriodicalIF":6.3,"publicationDate":"2025-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144830932","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Techno-economic assessment of a solar-humidification dehumidification desalination system based on a desiccant wheel","authors":"Abhishek Tiwari, Amit Kumar","doi":"10.1016/j.solmat.2025.113893","DOIUrl":"10.1016/j.solmat.2025.113893","url":null,"abstract":"<div><div>The humidification-dehumidification (HDH) desalination system is a promising thermal desalination technology, particularly suited for decentralized and small-scale freshwater production. This study presents an innovative closed-loop HDH system that integrates a desiccant wheel for enhanced moisture recovery, a humidifier packed with natural coconut fibres, and novel solar-powered water and air heaters, offering a sustainable and energy-efficient solution. A theoretical model is developed to optimize the desiccant wheel's operational parameters, identifying the optimal conditions as 15 revolutions per hour, 10 m/s adsorption air velocity, and 2 m/s regeneration air velocity. Under these optimized conditions, the system's performance is experimentally evaluated. Comprehensive energy, exergy, and economic analyses are carried out. The system achieved a freshwater yield of 5.027 L/day/m<sup>2</sup> with an energy efficiency of 52.5 %. Economic analysis revealed a freshwater production cost of $0.031 per litre, demonstrating the system's viability for long-term use under low-interest rate scenarios. Water quality analysis further confirmed the removal of 99.7 % of dissolved solids and salts, validating the system's potential as a cost-effective, eco-friendly, and reliable solution for potable water production in water-scarce regions.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"294 ","pages":"Article 113893"},"PeriodicalIF":6.3,"publicationDate":"2025-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144810275","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}