E. Genç , J. Hurni , S. Libraro , C. Allebé , B. Paviet-Salomon , C. Ballif , A. Morisset , F.-J. Haug
{"title":"Co-annealing of PECVD boron emitters and poly-Si passivating contacts for leaner TOPCon solar cell fabrication","authors":"E. Genç , J. Hurni , S. Libraro , C. Allebé , B. Paviet-Salomon , C. Ballif , A. Morisset , F.-J. Haug","doi":"10.1016/j.solmat.2025.113713","DOIUrl":"10.1016/j.solmat.2025.113713","url":null,"abstract":"<div><div>This study investigates the feasibility of a single-step annealing process for tunnel oxide passivating contact (TOPCon) solar cell fabrication to replace the conventional two-step approach. We present a novel method using a single thermal treatment to simultaneously form the boron emitter at the front and poly-Si-based passivating contact at the rear of the device. Both are based on layers deposited by plasma-enhanced chemical vapor deposition (PECVD). First, we tailor the boron emitter profile. We achieved boron emitter profiles with surface concentrations ranging from <span><math><mrow><mn>3</mn><mo>×</mo><mn>1</mn><msup><mrow><mn>0</mn></mrow><mrow><mn>19</mn></mrow></msup><mtext>to</mtext><mn>1</mn><mo>×</mo><mn>1</mn><msup><mrow><mn>0</mn></mrow><mrow><mn>20</mn></mrow></msup><msup><mrow><mtext>cm</mtext></mrow><mrow><mo>−</mo><mn>3</mn></mrow></msup></mrow></math></span> and depths between 100 and 600 nm by adjusting the deposition parameters and annealing conditions. Secondly, we show that <span><math><mi>n</mi></math></span>-type poly-Si layers are suitable for co-annealing when an additional N<sub>2</sub>O plasma treatment is applied to tunnel oxide formed by exposure to UV-O<sub>3</sub>. This approach enables the achievement of <span><math><mrow><mi>i</mi><msub><mrow><mi>V</mi></mrow><mrow><mi>o</mi><mi>c</mi></mrow></msub></mrow></math></span> up to 720 mV and contact resistivity <span><math><mrow><mo>≤</mo><mn>100</mn><mstyle><mi>m</mi><mi>Ω</mi></mstyle><mspace></mspace><msup><mrow><mstyle><mi>c</mi><mi>m</mi></mstyle></mrow><mrow><mn>2</mn></mrow></msup></mrow></math></span>. Finally, we demonstrate the viability of the co-annealing process with a proof-of-concept solar cell, which shows a promising power conversion efficiency of 21%.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113713"},"PeriodicalIF":6.3,"publicationDate":"2025-06-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144195758","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Xiaoxiao Li , Bingren Meng , T.J. Pan , Pengfei Lu , Zhongfeng Tang
{"title":"Effects of FeCl3 concentration on corrosion of 316 stainless steel in NaCl-MgCl2 molten salt vapor at 600 °C","authors":"Xiaoxiao Li , Bingren Meng , T.J. Pan , Pengfei Lu , Zhongfeng Tang","doi":"10.1016/j.solmat.2025.113751","DOIUrl":"10.1016/j.solmat.2025.113751","url":null,"abstract":"<div><div>The effect of different concentrations of Fe<sup>3+</sup> ions on corrosion of 316 stainless steel (316SS) in NaCl-MgCl<sub>2</sub> molten salt vapor at 600 °C was investigated in this study. It was found that weight loss of 316SS increased significantly with increasing Fe<sup>3+</sup> concentration, which was mainly due to the preferential dissolution of Cr along grain boundary, and the depth of intergranular corrosion deepened with increasing Fe<sup>3+</sup> ions concentration. Addition of FeCl<sub>3</sub> damaged the redox properties of the original NaCl-MgCl<sub>2</sub> molten salt and made them more corrosive. FeCl<sub>3</sub> accelerated dissolution of alloying elements through cathodic reduction reaction, thus accelerating corrosion of 316SS. This study revealed the catalytic acceleration of Fe<sup>3+</sup> ions on corrosion of 316SS in molten salt vapors, as well as the first elaboration about the regulatory mechanism induced by Fe<sup>3+</sup> ions on corrosion rate, morphology and corrosion products.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113751"},"PeriodicalIF":6.3,"publicationDate":"2025-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144178433","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Chao Gao , Yuzhou Sun , Tingchun Wu , Hao Li , Yang Liu , Qing Zhou , Zeran Gao , Xinzhan Wang , Jianjun Li , Wei Yu
{"title":"Regulating the NaSex-assisted crystallization of Cu2ZnSn(S,Se)4 film by modifying the reaction between Na source and Se in co-selenization process","authors":"Chao Gao , Yuzhou Sun , Tingchun Wu , Hao Li , Yang Liu , Qing Zhou , Zeran Gao , Xinzhan Wang , Jianjun Li , Wei Yu","doi":"10.1016/j.solmat.2025.113771","DOIUrl":"10.1016/j.solmat.2025.113771","url":null,"abstract":"<div><div>The NaSe<sub>x</sub>-assisted crystallization may play important roles in determining the properties of Cu<sub>2</sub>ZnSn(S,Se)<sub>4</sub> (CZTSSe) films. However, the mechanism and method to regulate such process are rarely reported. Herein, it is found the NaSe<sub>x</sub> flux mainly results from the reaction between Se and sodium contained matter (e.g., the soda-lime glass substrate) in the selenization process. Accordingly, co-selenization processes are proposed to regulate NaSe<sub>x</sub>-assisted crystallization in which different sodium sources (NaF, Na<sub>2</sub>S, etc.) are utilized together with Se. By changing the type of sodium source, the reaction between the sodium source and Se can be altered, which results in NaSe<sub>x</sub> flux with different properties. Consequently, the NaSe<sub>x</sub>-assisted crystallization of CZTSSe film can be regulated by modifying the properties of NaSe<sub>x</sub> flux. When Na<sub>2</sub>S is used as sodium source, NaSe<sub>x</sub> with optimum properties can be generated. In this condition, the kinetic process for the growth of CZTSSe grains may be modified, which improves the defect formation of the film. Moreover, the NaSe<sub>x</sub> flux could penetrate through the grain-boundaries of the crystallized layer. This can enhance the bottom-to-top diffusion of the elements, thus eliminating the fine-grain layer. By using Na<sub>2</sub>S/Se co-selenization, both the uniformity and defect properties of the CZTSSe film are improved. The fabricated CZTSSe solar cells achieve the best efficiency of 12.4 % (without anti-reflection coating). This work clarifies the mechanism of the NaSe<sub>x</sub>-assisted crystallization, which provides a new route for the crystallization optimization of CZTSSe film.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113771"},"PeriodicalIF":6.3,"publicationDate":"2025-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144185250","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Elisa Nonni , Fabio Matteocci , Luca Serenelli , Luigi Angelo Castriotta , Jessica Barichello , Erica Magliano , Diego Di Girolamo , Luca Martini , Francesca Menchini , Massimo Izzi , Aldo Di Carlo , Mario Tucci
{"title":"A holistic approach for a large area (>1 cm2) mechanically stacked two terminal tandem perovskite/silicon heterojunction with efficiencies above 30 %","authors":"Elisa Nonni , Fabio Matteocci , Luca Serenelli , Luigi Angelo Castriotta , Jessica Barichello , Erica Magliano , Diego Di Girolamo , Luca Martini , Francesca Menchini , Massimo Izzi , Aldo Di Carlo , Mario Tucci","doi":"10.1016/j.solmat.2025.113740","DOIUrl":"10.1016/j.solmat.2025.113740","url":null,"abstract":"<div><div>Among the various architectures proposed to produce both four-terminal and two-terminal Perovskite/silicon tandem solar cells, the two-terminal (2T) mechanically stacked tandem configuration combines the simplicity of an independent fabrication and optimization of perovskite and silicon sub cells with a reduced system complexity associated with the 2T architecture.</div><div>To improve the performance of the 2T mechanically stacked tandem several material and fabrication aspects need to be addressed and combined in a synergetic way. A holistic approach able to improve the photovoltaic performance working on the energy gap tunability, the perovskite thickness and composition, the defect passivation and the device architecture is demonstrated. This technique allows to raise the achievable Power Conversion Efficiency reaching in the best case 31 % (30 % stabilized and 28.32 % on average) on active areas larger than 1 cm<sup>2</sup>.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113740"},"PeriodicalIF":6.3,"publicationDate":"2025-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144185249","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yun Li , Brendan Wright , Rodrigo Del Prado Santamaria , Grace Liu , Ziv Hameiri
{"title":"Robust denoising methodology for outdoor electroluminescence images of photovoltaic modules using deep learning","authors":"Yun Li , Brendan Wright , Rodrigo Del Prado Santamaria , Grace Liu , Ziv Hameiri","doi":"10.1016/j.solmat.2025.113750","DOIUrl":"10.1016/j.solmat.2025.113750","url":null,"abstract":"<div><div>This study presents a novel deep learning-based approach for denoising photovoltaic (PV) module luminescence images, addressing the critical need to enhance image quality in outdoor inspection imaging. A simplified ResNet-based architecture, termed SimpleResNet, was developed and evaluated against conventional denoising techniques. The proposed method demonstrates superior performance in both quantitative metrics and qualitative visual assessments, particularly in preserving the fine details and structural integrity of PV module images. It is significantly faster than conventional techniques and, therefore, highly suitable for high-throughput applications. A comprehensive preprocessing pipeline incorporating perspective distortion correction, denoising, and sharpness enhancement is implemented to address real-world outdoor imaging challenges. The pipeline's effectiveness has been validated using actual outdoor electroluminescence images, exhibiting consistent performance across diverse module types and lighting conditions. These developed capabilities contribute to enhancing the accuracy and efficiency of automated inspection systems for utility-scale PV plants.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113750"},"PeriodicalIF":6.3,"publicationDate":"2025-05-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144167214","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Analysis of solar thermal collector with S-shaped ribs via energy, exergy, economic, and environmental (4E) approaches","authors":"Khushmeet Kumar , Sashank Thapa , Sushil Kumar , Deoraj Prajapati , Sushant Samir , Daeho Lee , Raj Kumar , Tej Singh","doi":"10.1016/j.solmat.2025.113743","DOIUrl":"10.1016/j.solmat.2025.113743","url":null,"abstract":"<div><div>The current research examined the energy, exergy, economic, and environmental performance of a solar thermal collector (STC) featuring S-shape type ribs (SSTR) on its absorber plate. The proposed design aims to enhance energy utilization through optimized roughness parameters, minimizing pressure losses while maximizing heat transfer efficiency. The analytical model used in the study evaluates the exergetic efficiency (<span><math><mrow><msub><mi>η</mi><mrow><mi>E</mi><mi>X</mi><mi>G</mi><mi>Y</mi></mrow></msub></mrow></math></span>) and its dependency on design variables. In the experiments, SSTR were mounted on absorber plates with parameters relative roughness height <span><math><mrow><mo>(</mo><mrow><msub><mi>e</mi><mrow><mi>R</mi><mi>I</mi><mi>B</mi></mrow></msub><mo>/</mo><msub><mi>D</mi><mrow><mi>H</mi><mi>Y</mi></mrow></msub></mrow><mo>)</mo></mrow></math></span> ranging from 0.022 to 0.054, relative rib pitch (<span><math><mrow><msub><mi>P</mi><mrow><mi>R</mi><mi>I</mi><mi>B</mi></mrow></msub><mo>/</mo><msub><mi>e</mi><mrow><mi>R</mi><mi>I</mi><mi>B</mi></mrow></msub></mrow></math></span>) ranging from 4 to 16, relative roughness width (<span><math><mrow><msub><mi>W</mi><mi>D</mi></msub><mo>/</mo><msub><mi>w</mi><mrow><mi>S</mi><mi>R</mi></mrow></msub></mrow></math></span>) ranging from 1 to 4, and arc angle (<span><math><mrow><msub><mi>α</mi><mrow><mi>A</mi><mi>R</mi><mi>C</mi></mrow></msub><mo>)</mo></mrow></math></span> ranging from 30° to 75°. The best <span><math><mrow><msub><mi>η</mi><mrow><mi>E</mi><mi>X</mi><mi>G</mi><mi>Y</mi></mrow></msub></mrow></math></span> for the system is obtained for Reynolds number (<span><math><mrow><mi>R</mi><mi>e</mi></mrow></math></span>) between 2500 and 7500. The highest <span><math><mrow><msub><mi>η</mi><mrow><mi>E</mi><mi>X</mi><mi>G</mi><mi>Y</mi></mrow></msub></mrow></math></span> of 1.87 % for SSTR-STC is achieved for <span><math><mrow><mi>R</mi><mi>e</mi></mrow></math></span> of 6000 at <span><math><mrow><msub><mi>e</mi><mrow><mi>R</mi><mi>I</mi><mi>B</mi></mrow></msub><mo>/</mo><msub><mi>D</mi><mrow><mi>H</mi><mi>Y</mi></mrow></msub></mrow></math></span> = 0.043, <span><math><mrow><msub><mi>P</mi><mrow><mi>R</mi><mi>I</mi><mi>B</mi></mrow></msub><mo>/</mo><msub><mi>e</mi><mrow><mi>R</mi><mi>I</mi><mi>B</mi></mrow></msub></mrow></math></span> = 8, <span><math><mrow><msub><mi>W</mi><mi>D</mi></msub><mo>/</mo><msub><mi>w</mi><mrow><mi>S</mi><mi>R</mi></mrow></msub></mrow></math></span> = 3, <span><math><mrow><msub><mi>α</mi><mrow><mi>A</mi><mi>R</mi><mi>C</mi></mrow></msub></mrow></math></span> = 60°, and the temperature rise parameter (<span><math><mrow><mrow><mo>Δ</mo><mi>T</mi><mo>/</mo><msub><mi>I</mi><mrow><mi>S</mi><mi>R</mi></mrow></msub></mrow><mo>)</mo></mrow></math></span> of 0.0122 <span><math><mrow><mi>K</mi><msup><mi>m</mi><mn>2</mn></msup><mo>/</mo><mi>W</mi></mrow></math></span>. These findings confirm the technical and financial viability of using SSTR-based solar col","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113743"},"PeriodicalIF":6.3,"publicationDate":"2025-05-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144167212","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Multifunctional phase change gel coating with solar thermal conversion, UV detection and antibacterial property","authors":"Xianyang Chen, Yue Yin, Yeshen Hou, Pengcheng Lin","doi":"10.1016/j.solmat.2025.113744","DOIUrl":"10.1016/j.solmat.2025.113744","url":null,"abstract":"<div><div>With the increasing popularity of wearable devices, developing multifunctional wearable devices using phase change materials for personal thermal management is of great significance for improving personal comfort. In this work, multifunctional phase change gel coating with solar thermal conversion, UV detection and antibacterial property is proposed. Biomass myristic acid is confined by the cross-linking network of styrene ethylene butylene styrene to fabricate the phase change material gels (PCMGs) with thermal storage capacity. Solar absorbing Te in PCMG can efficiently realize solar-thermal convertion. UV-responsive photochromic capsules in PCMG can detect UV intensity in the environment. Silver nanorods in PCMG have excellent antibacterial properties to provide additional security. Combining these advantages, multifunctional phase change gel coatings prepared by screen printing possess excellent wearable performances.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113744"},"PeriodicalIF":6.3,"publicationDate":"2025-05-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144167213","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mohammed El Hadi Attia , K. Harby , Yaser H. Alahmadi , Majdi Amin , Mohamed Abdelgaied
{"title":"4E assessment and optimization of conical solar still performance: A study on innovative dual-tray basins combined with truncated conical external reflectors","authors":"Mohammed El Hadi Attia , K. Harby , Yaser H. Alahmadi , Majdi Amin , Mohamed Abdelgaied","doi":"10.1016/j.solmat.2025.113746","DOIUrl":"10.1016/j.solmat.2025.113746","url":null,"abstract":"<div><div>This work aims to improve the productivity and efficiency of conical solar stills by introducing an innovative design that implements dual-tray basins combined with truncated cone external reflectors within the water basins. In this design, a secondary water basin with a smaller diameter is added alongside the primary distillation basin. In addition, truncated cone reflectors were used around the solar still to increase the concentration of solar radiation on the expanded evaporative surface. Three conical distillers were constructed and tested to evaluate the performance of the proposed designs. The first was a traditional conical distiller (TCSD) without any modifications, the second used dual-tray basins (TSD-DTB), and the third used dual-tray basins combined with truncated cone external reflectors (TSD-DTB&TCR. The findings indicated that the use of TSD-DTB and TSD-DTB&TCR increased water production by 29.31 % and 73.15 %, respectively. Additionally, the productivity of TSD-DTB&TCR was 33.91 % higher than that of TSD-DTB. Furthermore, the exergy efficiency of TSD-DTB and TSD-DTB&TCR improved by 62.83 % and 180.73 %, respectively. The yield cost of TSD-DTB&TCR decreased by 20.95 % and 45.23 % compared to TSD-DTB and TCSD respectively. The payback time of TSD-DTB&TCR was reduced by 10.01 % and 28.94 % compared with TSD-DTB and TCSD, respectively. Finally, the TSD-DTB&TCR can generate $37.27 in carbon credits, which is 78.27 % and 35.00 % higher than those of TCSD and TSD-DTB, respectively.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"292 ","pages":"Article 113746"},"PeriodicalIF":6.3,"publicationDate":"2025-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144167211","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Record open-circuit voltage of 0.85 V via indium-content engineering in efficient CuInS2 solar cells","authors":"Wenbo Cao , Chong Chen , Mingtai Wang","doi":"10.1016/j.solmat.2025.113747","DOIUrl":"10.1016/j.solmat.2025.113747","url":null,"abstract":"<div><div>CuInS<sub>2</sub> is a promising light-harvesting material for solar cells due to its long-term stability, suitable bandgap and favorable optical absorption coefficient. Here, solar cells with In-rich CuInS<sub>2</sub> light-active layer are fabricated by increasing the feed ratio in precursor solution. The CuAu phases within chalcopyrite CuInS<sub>2</sub> films are inhibited with increased In molar ratio, leading to a better quality of CuInS<sub>2</sub> films as well as reduction in charge recombination centers in solar cells. Moreover, the band alignment of CuInS<sub>2</sub>/Spiro-OMeTAD interface is adjusted by increased In molar ratio, and the charge carriers are effectively separated at the CuInS<sub>2</sub>/Spiro-OMeTAD interface due to the lower valence band level of In-rich CuInS<sub>2</sub> films. These improvements result in a planar CuInS<sub>2</sub> solar cell with an efficiency of 7.66% and an open-circuit voltage reached 0.85 V. The In-rich CuInS<sub>2</sub> devices exhibit the lower voltage loss, which enhances the potential for high-efficiency solar cells.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"291 ","pages":"Article 113747"},"PeriodicalIF":6.3,"publicationDate":"2025-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144154815","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Emad M.S. El-Said , Shady Y. El-Mashad , Karrar A. Hammoodi , Abdelghani Dahou , Mohamed Abd Elaziz , Ghada A. Elhendawy , Hamed R. El-Tahan , Ammar Elsheikh
{"title":"Performance prediction of tubular solar air heater with finned semi-Cylindrical absorber and swirl flow using Kolmogorov-Arnold networks and Walrus Optimizer","authors":"Emad M.S. El-Said , Shady Y. El-Mashad , Karrar A. Hammoodi , Abdelghani Dahou , Mohamed Abd Elaziz , Ghada A. Elhendawy , Hamed R. El-Tahan , Ammar Elsheikh","doi":"10.1016/j.solmat.2025.113726","DOIUrl":"10.1016/j.solmat.2025.113726","url":null,"abstract":"<div><div>In this study, a tubular solar air heater with swirl-flow and find absorber supported by radial and longitudinal fins (SAH) was used to improve thermohydraulic performance. The suggested SAH has been compared to the plain duct SAH without fins at a typical air flow rate of 0.01–0.050 kg/s. The results of this study show that radial fins improve SAH performance characteristics when compared to a plain heater or a heater with longitudinal fins. Furthermore, increasing the number of radial fins and airflow rate improves SAH performance. SAH with five radial fins and an airflow rate of 0.050 kg/s achieves maximum thermal and thermohydraulic performance. The experimental analysis showed that the pressure loss in the proposed SAH with swirl tubes increases by 2.64 % and 16.44 % for AMFR 0.010 kg/s and 0.030 kg/s, respectively. Additionally, radial fins record the highest-pressure loss values, with an increase in pressure loss of almost 11.97 % with maximum average temperature difference about 9.75 °C. Also, this study also demonstrates the effectiveness of various Kolmogorov-Arnold Networks (KAN) models combined with optimization algorithms in predicting the outlet temperature and pressure loss of the investigated heater. The analysis, based on experimental field data, uses five optimization techniques: KAN-CGO (Chaos Game Optimization), KAN-LASHDE (Lagrangian Adaptive Sheepdog Differential Evolution), KAN-AOA (Arithmetic Optimization Algorithm), KAN-HHO (Harris Hawks Optimizer), and KAN-WO (Walrus Optimizer). The KAN-WO model achieved an RMSE of 0.7557, demonstrating that its predictions closely match the experimental data. So, the KAN-WO model emerges as the most reliable for predicting outlet temperature and pressure loss, due to its superior performance, consistency, stability, and ability to generalize.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"291 ","pages":"Article 113726"},"PeriodicalIF":6.3,"publicationDate":"2025-05-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144138140","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}