{"title":"Implementation of Mass Customization for Mep Layout Design to Reduce Manufacturing Cost in One-Off Projects","authors":"Jyoti Singh, Mingyan Deng, Jack C. P. Cheng","doi":"10.24928/2018/0519","DOIUrl":"https://doi.org/10.24928/2018/0519","url":null,"abstract":"MEP systems are complex system representing a considerable portion of commercial and industrial projects, comprising 25%-40% of the total project cost and covering more than 50% of the total duration of the project. The layout design of MEP system is generally based on client and system requirements, space limitations, interference within the system as well as with other trades. Not much consideration is given to the design optimization as per fabrication and constructability perspective thereby often adding significant cost and time to a project in term of its component manufacturing. This paper introduces Design for Manufacture approach into MEP system design to reduce the manufacturing cost of varieties of MEP components by using mass customized components. Mass customization is the ability to design and produce customized products to meet customer needs at reduced cost and duration. We propose a framework to automatically develop the layout of the piping system using mass customized components as a reference, which can be used for other MEP aspects such as Mechanical & Electrical with relevant changes. We hypothesize that using mass customized MEP components will increase the efficiency and reduce the cost of manufacturing the MEP components. The paper presents a theoretical framework that is the basis for further research.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"93 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116101578","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The Evolution of Lean Construction Education (Part 2 of 2): At US-Based Companies","authors":"Lincoln H. Forbes, Zofia K. Rybkowski, C. Tsao","doi":"10.24928/2018/0463","DOIUrl":"https://doi.org/10.24928/2018/0463","url":null,"abstract":"The benefits of lean projects such as reduced schedules and budgets are well documented; construction organizations accomplish lean project delivery through the practices of project teams, yet the backgrounds of many participants have relatively little involvement with lean methodology due to its relative newness. Many participants in the lean movement such as members of the Lean Construction Institute (LCI) attribute project success to the training that is typically conducted to create an awareness and capability among participants and align the team with the priorities of the project. A study of leading firms was undertaken to examine this linkage by reviewing how training is provided for project teams, including the work force. A cross-section of established construction firms, design firms, and consultants were surveyed to determine the best practices that are currently in use. These organizations are all members of LCI or the Associated General Contractors (AGC). Many important lessons were learned, including: the successful approaches taken by AGC to provide industry training; the best practices of the companies surveyed; and future opportunities for improvement in lean training at the industry level. Notably, some of the approaches used in academia such as simulations, were used, but some companies were developing their own training, emphasizing leadership over tools.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"130 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126059723","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ashtad Javanmardi, S. A. Abbasian-Hosseini, S. Hsiang, Min Liu
{"title":"Constraint Removal and Work Plan Reliability: A Bridge Project Case Study","authors":"Ashtad Javanmardi, S. A. Abbasian-Hosseini, S. Hsiang, Min Liu","doi":"10.24928/2018/0510","DOIUrl":"https://doi.org/10.24928/2018/0510","url":null,"abstract":"","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114982443","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Improving Design Coordination With Lean and BIM, an Indian Case Study","authors":"Vaibhav Bhat, Jyoti Trivedi, Bhargav Dave","doi":"10.24928/2018/0479","DOIUrl":"https://doi.org/10.24928/2018/0479","url":null,"abstract":"Building Information Modeling (BIM) and Lean construction principles have been used independently as significant methods to construction process improvement. Their combination presents challenges and opportunities in implementation, especially when applied in the field. This study explores two perspectives, firstly identifying factors and issues in design coordination of construction projects; secondly, applying lean and BIM functions simultaneously to overcome some of the problems in design coordination. Relative Importance Index (RII) method was adopted to identify major critical factors of design coordination and their effect on the three categories viz; design management, time management and cost management. Subsequently, BIM and lean functions such as 4D simulation integrated with Look ahead planning, Quantity take off, Clash detection during look-ahead and weekly work planning, to reduce change orders and RFIs for additional value to customer were applied in an integrated fashion. This improvised BIMLean process facilitates the design co-ordination during construction phase for all project stakeholders. Finally a matrix is drafted based on previous research that shows integration of Lean Principles and BIM functionalities adopted for the case study.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"123 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124328767","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Towards Creative Lean (Clean) Construction: From Lean Production to Lean Consumption","authors":"Vishal Singh","doi":"10.24928/2018/0438","DOIUrl":"https://doi.org/10.24928/2018/0438","url":null,"abstract":"The current approaches in lean construction are primarily production oriented. More recently, there has been greater attention towards what we design, based on approaches such as Target Value Design. Despite these developments, the need for production is taken as the default starting point in the design explorations. On the other hand, new business models and approaches such as Space-As-A-Service may at times eliminate the need for any production at all, and yet deliver the desired functionalities and values to the target users and customers. Such solutions, based on principles of shared resources and sharing economy can be viewed as ‘Lean consumption mode s that e iminate waste in consumption patterns itself. Since such alternative approaches require divergent thinking, there is need to integrate creative design methodologies in lean construction practice. Therefore, this paper aims to initiate this discussion on Creative Lean (CLean) Construction, as a step from lean production to lean consumption.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"42 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121442781","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Collaborative Design Decisions","authors":"P. Arroyo, David Long","doi":"10.24928/2018/0509","DOIUrl":"https://doi.org/10.24928/2018/0509","url":null,"abstract":"Decision making on projects is often done in isolated silos, lacking collaboration and communication between teams. This modality often leads to inefficiencies due to late changes in the design and the need for rework. Team moods decay when there is lack of a clearly defined decision-making process, provoking frustration and apathy. This paper presents a case study that demonstrates how the implementation of lean ideas and methods, specifically A3 reports and Choosing by Advantages (CBA), helped a team evolve their process beyond a traditional decision-making strategy. The researchers used a unique approach to observe the decision-making process as conversation for action to help the team overcome challenges. This paper quantifies the impacts of simultaneously implementing A3 and CBA in terms of saving money and reducing time in meetings. In addition, the research presents qualitative results in terms of improving the project design and creating a team capable of making efficient and sound decisions.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"98 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123241621","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Believing Is Seeing: Paradigms as a Focal Point in the Lean Discourse","authors":"Samuel Korb, H. Ballard","doi":"10.24928/2018/0208","DOIUrl":"https://doi.org/10.24928/2018/0208","url":null,"abstract":"In many ways, the transition from traditional modes of management thinking and behavior to Lean approaches is what Kuhn referred to as a “paradigm shift”. Not only surface artifacts like behavior are different in a Lean organization – the most basic assumptions and patterns of thought are fundamentally different than those that have guided organizations for decades. The resulting paradigm gap between traditional thinkers and Lean thinkers may help to explain the conceptual disconnect between the two groups; the two have no common assumptions on which to base a productive dialogue about what degree of organizational excellence is possible. In this paper, we explain what paradigms are and why Lean management represents a paradigm shift. We then apply lessons learned from successful paradigm shifts in other fields to suggest what the Lean Construction community can do to nurture an industry-wide paradigm shift to Lean. By discussing this topic, we hope to bring the concept of paradigms to a position of greater prominence in the Lean discourse, in part helping Lean enthusiasts to understand why those mired in the traditional management paradigm just can’t seem to “get it” no matter how hard the latter group tries to explain.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"437 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123276091","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Neves, Vitor Sales, Daniel Ribeiro Cardoso, J. P. B. Neto
{"title":"Guidelines for Public Project Design Development","authors":"A. Neves, Vitor Sales, Daniel Ribeiro Cardoso, J. P. B. Neto","doi":"10.24928/2018/0437","DOIUrl":"https://doi.org/10.24928/2018/0437","url":null,"abstract":"The project development and budgets (PDB) process of public enterprises is carried out in a piecemeal fashion by stakeholders. This situation contributes to several inadequacies of constructions, mainly related to costs and deadlines. The present work aims to propose guidelines to the PDB process of public enterprises based on the Target Value Design (TVD) process and the identification of practices used in the investigated institutions. The study was carried out in four public institutions in Brazil, through qualitative research. The study approach was subdivided into three stages: process investigation based on the TVD; elaboration of guidelines for the process; and evaluation of these guidelines. As a result, the paper presents 13 guidelines distributed in three axes: project budgeting process; planning and process control; and BIM process. The present study demonstrates feasibility in the guidelines application, as evaluated by the investigated ones, thus allowing them to be used to construct integrated PDB processes models.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"126 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123294898","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Designing as a Court of Law","authors":"L. Koskela, P. Arroyo, G. Ballard","doi":"10.24928/2018/0513","DOIUrl":"https://doi.org/10.24928/2018/0513","url":null,"abstract":"It is contended that legal proceedings, as they have evolved from Antiquity onwards, embrace important and effective principles for collaborative competition in pursuit of a common goal, in the considered context, justice. Seven principles contributing to this goal can be recognised: “hear both parties”, reasoned judgment, right to appeal, use of both logical and rhetorical arguments and reasoning, standardized proceedings and documents, public nature of proceedings, as well as dedicated and structured space. It is contended that the court of law can be used as a metaphor of what is happening in design. There are wishes, concepts and solutions competing against each other. For reaching the best outcome, each wish, concept or solution needs to be promoted and defended in the best possible way, and a reasoned judgment among them has to be done. Then, the question arises whether the seven principles found in legal proceedings have relevance for this collaborative, yet competitive pursuit of a common goal in design, namely the best solution in view of customer requirements. For initial exploration of the relevance and validity of the seven principles in design, a case study was undertaken. It turns out that all the seven principles are being implemented. The outcomes of the project are clearly better than in projects managed in the traditional way; although it is not possible to trace back the benefits only to the collaborative principles and related practices, their emergence, and continued use, provide solid circumstantial evidence on their efficacy.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"36 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122727223","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The Review of Rework Causes and Costs in Housing Construction Supply Chain","authors":"Mehdi Shahparvari, D. Fong","doi":"10.24928/2018/0514","DOIUrl":"https://doi.org/10.24928/2018/0514","url":null,"abstract":"Rework in construction projects can cause significant waste of cost and time. Within lean construction practice, rework minimisation is of most interest among project managers. However, less attention has been paid to investigating rework reduction or avoidance in the housing supply chain. Given the increasing costs incurred due to rework generation, innovative approaches to reduce and avoid rework throughout the housing supply chain has never been more urgently required. Elaborating the root causes of rework is essential as it clearly highlights the role of various supply chain contributors. This paper investigates the root causes of rework in construction projects in general and in housing projects in particular. More specifically, the impact of rework on the entire housing supply chain will be explained.","PeriodicalId":419313,"journal":{"name":"26th Annual Conference of the International Group for Lean Construction","volume":"41 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126114179","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}