Fuel Processing Technology最新文献

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Unraveling alkyl-substituted sulfur-containing compound reactivity in hydrodesulfurization via multidimensional mass spectrometry and computational modeling 多维质谱和计算模型揭示烷基取代含硫化合物在加氢脱硫中的反应性
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-11-07 DOI: 10.1016/j.fuproc.2025.108354
Chenglong Dong , Qingqing Xie , Jikun Liu , Haodong Wang , Jinsen Gao , Chunming Xu , Yehua Han
{"title":"Unraveling alkyl-substituted sulfur-containing compound reactivity in hydrodesulfurization via multidimensional mass spectrometry and computational modeling","authors":"Chenglong Dong ,&nbsp;Qingqing Xie ,&nbsp;Jikun Liu ,&nbsp;Haodong Wang ,&nbsp;Jinsen Gao ,&nbsp;Chunming Xu ,&nbsp;Yehua Han","doi":"10.1016/j.fuproc.2025.108354","DOIUrl":"10.1016/j.fuproc.2025.108354","url":null,"abstract":"<div><div>Understanding the structural determinants of sulfur compound reactivity during hydrodesulfurization (HDS) is critical for optimizing catalyst design and deep desulfurization processes. This study integrates ultra-high resolution mass spectrometry (UHRMS), ion mobility spectrometry (IMS), and theoretical calculations to unravel the molecular transformations of alkyl-substituted benzothiophenes (BTs) and dibenzothiophenes (DBTs) in petroleum. UHRMS provided precise molecular formulas, while IMS resolved isomeric diversity, quantified via full width at half maximum (FWHM) analysis. Collision-induced dissociation (CID) differentiated long- and short-chain alkyl substitution patterns, and experimental collision cross-section (CCS) measurements were validated against theoretical calculations to confirm structural identities. Post-HDS analysis revealed reduced molecular diversity in DBTs (DBE = 9), indicating preferential reactivity of dominant isomers, whereas BTs (DBE = 6) exhibited increased isomer diversity and decreased average CCS, suggesting selective retention of compact, multi-short-alkyl-substituted isomers. Theoretical modeling further demonstrated that sulfur compounds with multiple short alkyl chains exhibit lower HDS reactivity, likely due to steric hindrance or thermodynamic stability. These findings highlight the critical role of alkyl substitution patterns in governing sulfur compound reactivity, providing molecular-level insights into structure-activity relationships. The methodology and results advance the rational design of HDS catalysts and process parameters, targeting recalcitrant sulfur species for efficient deep desulfurization in petroleum refining.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108354"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145474606","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Flexible off-grid renewable power-to-methanol system: Techno-economic optimization 柔性离网可再生能源制甲醇系统:技术经济优化
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-11-04 DOI: 10.1016/j.fuproc.2025.108351
Yanli Wu , Zhiwei Zhang , Di Zhang , Lixing Zheng , Jianchao Ma
{"title":"Flexible off-grid renewable power-to-methanol system: Techno-economic optimization","authors":"Yanli Wu ,&nbsp;Zhiwei Zhang ,&nbsp;Di Zhang ,&nbsp;Lixing Zheng ,&nbsp;Jianchao Ma","doi":"10.1016/j.fuproc.2025.108351","DOIUrl":"10.1016/j.fuproc.2025.108351","url":null,"abstract":"<div><div>Renewable methanol production a promising pathway for industrial decarbonization, yet off-grid Power-to-Methanol (PTM) deployment is limited by the intermittency of wind and solar resources. With the aim to optimally configure an off-grid PTM system balancing efficiency, cost, and renewable utilization, we propose a flexible off-grid PTM process that integrates H₂O/CO₂ co-electrolysis and CO₂ energy storage, with a focus on the process intensification and flexibility operation. We employ a two-stage optimal dispatch model to determine optimal system capacities and conduct techno-economic assessment. Results show that the optimized system achieves 95.5 % renewable penetration, 62.0 % energy efficiency, a minimum levelized cost of methanol of $902.3/t, and a negative carbon intensity of −0.90 t CO₂ t<sup>−1</sup> MeOH. Flexible operation extends annual operating hours of the solid oxide electrolysis cell and methanol synthesis unit to 8730 h and 8345 h, respectively. Sensitivity analysis identifies the solid oxide electrolysis cells as critical cost drivers. This work provides a technical solution for the efficient use of renewable energy in remote regions and presents a conceptual techno-economic design study based on modeling and simulation. These findings demonstrate that process flexibility and energy storage enable economically competitive, carbon-negative methanol production, advancing the role of PTM in industrial decarbonization.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108351"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145474607","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Decarbonised H2 recovery and CO2 capture using a cost-effective membrane plant: A step towards energy transition 使用经济高效的膜装置脱碳H2回收和CO2捕获:迈向能源转型的一步
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-10-29 DOI: 10.1016/j.fuproc.2025.108353
Pasquale Francesco Zito , Jan Veres , Adolfo Iulianelli
{"title":"Decarbonised H2 recovery and CO2 capture using a cost-effective membrane plant: A step towards energy transition","authors":"Pasquale Francesco Zito ,&nbsp;Jan Veres ,&nbsp;Adolfo Iulianelli","doi":"10.1016/j.fuproc.2025.108353","DOIUrl":"10.1016/j.fuproc.2025.108353","url":null,"abstract":"<div><div>Separation of H<sub>2</sub> from CO<sub>2</sub> is crucial in industry, since they are the products of water gas shift reaction. In addition, the demand for pure H<sub>2</sub>, as well as the potential reuse of CO<sub>2</sub> as reactant, are increasing as a consequence of the transition from fossil fuels to decarbonization processes.</div><div>In this scenario, this work aims to propose a possible solution to get simultaneously pure H<sub>2</sub> and CO<sub>2</sub>, meeting the world's requirements in terms of reduction of CO<sub>2</sub> emissions and transition to cleaner energy. A simulated plant combining Pd-based and SAPO-34 membrane modules is able to provide pure H<sub>2</sub>, with a final recovery higher than 97%. In addition, the entire CO<sub>2</sub> fed to SAPO-34 unit is recovered in the permeate stream, with a concentration of 97.7%.</div><div>A cost analysis shows that feed gas gives a higher contribution than compression, heat exchange and membranes (e.g., 70, 20, 3 and 7% respectively). Net profit and net present value are positive within a specific feed gas price range (e.g., net profit up to 0.10 and 0.155 $/Nm<sup>3</sup>, depending on the labour cost set), showing that the process can be cost-effective and profitable. H<sub>2</sub> purification cost ranges between 2.6 and 7.8 $/kg.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108353"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145425291","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Biodiesel production from sewage sludge catalyzed by polyoxometalate Cs10[H1.8Ge3.2Nb11O39]: Experiments, mechanism and machine learning modeling with radial basis function interpolation based data augmentation 多金属氧酸盐Cs10[H1.8Ge3.2Nb11O39]催化污泥生产生物柴油:基于径向基函数插值的数据增强实验、机理及机器学习建模
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-10-30 DOI: 10.1016/j.fuproc.2025.108356
Luxin Zhang , Lu Wang , Weiwei Shi , Yi Feng , Rong Chen
{"title":"Biodiesel production from sewage sludge catalyzed by polyoxometalate Cs10[H1.8Ge3.2Nb11O39]: Experiments, mechanism and machine learning modeling with radial basis function interpolation based data augmentation","authors":"Luxin Zhang ,&nbsp;Lu Wang ,&nbsp;Weiwei Shi ,&nbsp;Yi Feng ,&nbsp;Rong Chen","doi":"10.1016/j.fuproc.2025.108356","DOIUrl":"10.1016/j.fuproc.2025.108356","url":null,"abstract":"<div><div>Abundant lipids-containing sewage sludge are potential inexpensive alternative substrate for biodiesel production. Herein, a novel polyoxometalate, Cs<sub>10</sub>[H<sub>1.8</sub>Ge<sub>3.2</sub>Nb<sub>11</sub>O<sub>39</sub>], with desirable acid-base bifunctionality, was synthesized. It demonstrated high efficiency in facilitating biodiesel production from sewage sludge, through in-situ esterification/transesterification, resulted in maximum biodiesel yields of 94.4 %. The catalyst exhibited good resistance to free fatty acids and demonstrated high water tolerance, retaining over 60 % yield even at 99 wt% moisture. To predict and optimize biodiesel yield from sewage sludge, this study presents a novel machine learning framework that integrates Radial Basis Function (RBF) interpolation-based data augmentation with Artificial Neural Network (ANN) modeling, achieving a high coefficient of determination (R<sup>2</sup> = 0.96) and reduced prediction errors. The incorporation of RBF-enhanced data augmentation effectively mitigates model overfitting while improving cost-effectiveness. The influence of each parameter and relative importance of key reaction parameters on biodiesel production was elucidated by SHapley Additive exPlanations and partial dependence analysis. The physicochemical characteristics of the produced biodiesel met the specifications of international standards, indicating its potential to replace diesel fuel. This study not only offers a new approach to advancing sustainable biodiesel production processes with cheap substrates but also provides practical guidance for sewage sludge treatment and upcycling.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108356"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145425293","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Lignocellulosic biomass pyrolysis: A review on the pretreatment and catalysts 木质纤维素生物质热解预处理及催化剂研究进展
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-10-24 DOI: 10.1016/j.fuproc.2025.108352
Xingke Zhang , Yan Zhang , Shuo Zhang , Lihong Yao , Yinan Hao
{"title":"Lignocellulosic biomass pyrolysis: A review on the pretreatment and catalysts","authors":"Xingke Zhang ,&nbsp;Yan Zhang ,&nbsp;Shuo Zhang ,&nbsp;Lihong Yao ,&nbsp;Yinan Hao","doi":"10.1016/j.fuproc.2025.108352","DOIUrl":"10.1016/j.fuproc.2025.108352","url":null,"abstract":"<div><div>Facing the dual challenges of fossil energy depletion and environmental pollution, the development of clean energy, particularly carbon-neutral biomass, has gained significant attention. Biomass thermochemical conversion offers an efficient pathway to produce high-value chemicals. This review systematically examines five key aspects: biomass pretreatment, catalytic pyrolysis, catalyst deactivation, machine learning applications, and industrial production. Pretreatment methods improve biomass quality and facilitate subsequent processing. Catalytic pyrolysis, employing catalysts such as alkaline earth metals, acidic sites, zeolites, and rare-earth metals, shows great potential for producing renewable fuels and chemicals. The review compares the performance of various catalysts and discusses their impact on bio-oil yield and quality. Additionally, it summarizes major causes of catalyst deactivation and emerging machine learning approaches for optimizing pyrolysis processes. Current industrial-scale biomass refining installations are also reviewed. Finally, a SWOT analysis is provided to evaluate the challenges and opportunities of biomass pyrolysis, along with future research priorities for industrial scaling.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108352"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145360916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Integrated environmental and techno-economic assessment for membrane-based gas-to-liquid process to green flare gas valorisation 膜基气液制程到绿色火炬气增值的综合环境与技术经济评价
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-11-08 DOI: 10.1016/j.fuproc.2025.108357
Kamran Ghasemzadeh , Mostafa Jafari , Yash Bansod , Vincenzo Spallina , Maria-Chiara Ferrari , Adolfo Iulianelli
{"title":"Integrated environmental and techno-economic assessment for membrane-based gas-to-liquid process to green flare gas valorisation","authors":"Kamran Ghasemzadeh ,&nbsp;Mostafa Jafari ,&nbsp;Yash Bansod ,&nbsp;Vincenzo Spallina ,&nbsp;Maria-Chiara Ferrari ,&nbsp;Adolfo Iulianelli","doi":"10.1016/j.fuproc.2025.108357","DOIUrl":"10.1016/j.fuproc.2025.108357","url":null,"abstract":"<div><div>This study provides a detailed techno-economic and environmental analysis of the Gas-to-Liquid (GTL) conversion process, comparing an innovative membrane-based design with the traditional GTL process. Both designs were validated through comprehensive simulations, with mass and energy balances aligned with literature data. Due to economic and environmental factors, the membrane-based design was iteratively refined to develop an efficient GTL configuration. Using an integrated environmental-economic algorithm, lifecycle assessment and economic analysis were conducted simultaneously. Results indicate that the total capital investment for the membrane-based design, approximately $1941 million, is 26 % lower than the conventional design, which costs $2616 million. Production costs in the membrane-based design decreased by about 10 %, reaching $1298 per ton compared to $1503 per ton for the conventional design. Additionally, the payback period and internal rate of return improved by 47 % and 86 %, respectively. Environmentally, the membrane-based design reduced the total carbon footprint by 14 % (from 41.20 to 20.83 tons of CO<sub>2</sub> per hour) and water footprint by 13 %. Other environmental impacts include reductions in acidification potential (19.4 %), eutrophication potential (19.6 %), ozone depletion potential (51.3 %), photochemical ozone creation potential (17.4 %), and human toxicity potential (22.3 %). Sensitivity analysis identified a flare gas flow rate of 138 kg per unit performance as the optimal balance between carbon footprint and payback period. This study demonstrates the superiority of the membrane-based design in maximizing the value of flare gas, offering an innovative solution for GTL processes.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108357"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145474603","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Performance evaluation of a novel two-stage waste wood gasifier: Influence of steam-to-biomass ratio and in-situ steam generation on tar formation 新型两级废木材气化炉的性能评价:蒸汽与生物质比和原位蒸汽生成对焦油形成的影响
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-12-01 Epub Date: 2025-11-07 DOI: 10.1016/j.fuproc.2025.108358
M. Kresta , D. Weilguni , J. Keifenheim , J. Krüger , R. Salchner , A. Hofmann , C. Pfeifer
{"title":"Performance evaluation of a novel two-stage waste wood gasifier: Influence of steam-to-biomass ratio and in-situ steam generation on tar formation","authors":"M. Kresta ,&nbsp;D. Weilguni ,&nbsp;J. Keifenheim ,&nbsp;J. Krüger ,&nbsp;R. Salchner ,&nbsp;A. Hofmann ,&nbsp;C. Pfeifer","doi":"10.1016/j.fuproc.2025.108358","DOIUrl":"10.1016/j.fuproc.2025.108358","url":null,"abstract":"<div><div>The shift from high-quality woodchips to low-quality feedstocks increasingly shapes biomass gasification. Small- to medium-scale plants face challenges from heterogeneous feedstock and tar formation, with a research gap in producing energetically useable product gas without extensive cleaning. This study investigates gasification of different waste wood fractions in a two-stage process using a novel bubbling fluidised bed reactor without bed material. Two steam generation strategies were applied: steam-saturated air and direct water injection. Combining secondary air with steam-saturated primary air improved temperature control, reduced slagging, and ensured stable thermal stratification across feed rates. While raising the steam-to-biomass ratio did not significantly enhance efficiency, it strongly reduced tar: PAH16 and BTX decreased by up to 85<!--> <!-->% and 65<!--> <!-->%. Gas composition showed slight increases in H<sub>2</sub> and CH<sub>4</sub>, a decrease in CO, and stable values for heating value, gas yield, and conversion efficiency. The product gas exhibited an LHV of 3.7-4.2<!--> <!-->MJNm<sup>−3</sup>, gas yields of 1.9-2.8<!--> <!-->Nm<sup>3</sup>kg<sup>−1</sup>, and cold gas efficiencies of 52.5-57.8<!--> <!-->%, comparable to values reported for high-quality woodchips. Total tar concentrations remained low (0.92-2.8<!--> <!-->gNm<sup>−3</sup>), demonstrating that autothermal operation with controlled secondary air and steam-saturated primary air provides both efficient energy recovery and effective tar reduction, even for low-quality feedstocks.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"279 ","pages":"Article 108358"},"PeriodicalIF":7.7,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145474604","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Valorization of food waste into renewable fuels via anaerobic digestion and inline CO2 reforming over Ni-based catalysts 通过厌氧消化和镍基催化剂上的在线二氧化碳重整,将食物垃圾转化为可再生燃料
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-11-15 Epub Date: 2025-10-10 DOI: 10.1016/j.fuproc.2025.108348
Amer Inayat , Petra Wojnarova , Piotr Jachimowicz , Jacopo De Maron , Elisabetta Orfei , Nicola Schiaroli , Carlo Lucarelli , Kamil Gorecki , Francesco Basile , Pavel Lestinsky , Jiri Rusin
{"title":"Valorization of food waste into renewable fuels via anaerobic digestion and inline CO2 reforming over Ni-based catalysts","authors":"Amer Inayat ,&nbsp;Petra Wojnarova ,&nbsp;Piotr Jachimowicz ,&nbsp;Jacopo De Maron ,&nbsp;Elisabetta Orfei ,&nbsp;Nicola Schiaroli ,&nbsp;Carlo Lucarelli ,&nbsp;Kamil Gorecki ,&nbsp;Francesco Basile ,&nbsp;Pavel Lestinsky ,&nbsp;Jiri Rusin","doi":"10.1016/j.fuproc.2025.108348","DOIUrl":"10.1016/j.fuproc.2025.108348","url":null,"abstract":"<div><div>Anaerobic digestion (AD) is a promising technology for converting food waste (FW) or other biodegradable organic waste (BOW) into renewable biogas, while dry reforming of methane (DRM) is an environmentally friendly route for converting greenhouse gases into syngas. Moreover, the use of renewable biogas in dry reforming aligns with the global sustainability goals for reducing reliance on fossil fuels in producing important chemicals. In this regard, the present study deals with the valorization of food waste into renewable hydrogen/syngas by integrating AD and DRM. AD of FW was carried out in a lab-scale anaerobic reactor and the resulting biogas was passed over a sorption bed for H<sub>2</sub>S removal. It was shown that iron hydroxide-based materials can effectively remove H<sub>2</sub>S, thereby providing a clean biogas feed suitable for catalytic dry reforming. Furthermore, it was demonstrated that the Ni catalyst, doped with a small amount of noble metal and supported on Mg<img>Al mixed oxides, exhibits superior catalytic performance in reforming of real or model biogas mixtures. The catalyst showed outstanding stability despite online changes in the reaction parameters. This study may provide new insights toward the development of sustainable processes that simultaneously reduce BOW and CO<sub>2</sub>, while also generating valuable products.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"278 ","pages":"Article 108348"},"PeriodicalIF":7.7,"publicationDate":"2025-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145263018","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
3D-printed NiZr0.1/SiOC monolithic catalysts with synergistic Zr doping for enhanced low-temperature CO2 methanation: dual-pathway mechanism and structural stability 增效Zr掺杂的3d打印NiZr0.1/SiOC整体催化剂增强低温CO2甲烷化:双途径机理和结构稳定性
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-11-15 Epub Date: 2025-09-08 DOI: 10.1016/j.fuproc.2025.108328
Honglei Mi , Yifan Zhang , Faliang Luo
{"title":"3D-printed NiZr0.1/SiOC monolithic catalysts with synergistic Zr doping for enhanced low-temperature CO2 methanation: dual-pathway mechanism and structural stability","authors":"Honglei Mi ,&nbsp;Yifan Zhang ,&nbsp;Faliang Luo","doi":"10.1016/j.fuproc.2025.108328","DOIUrl":"10.1016/j.fuproc.2025.108328","url":null,"abstract":"<div><div>Monolithic Ni<img>Zr<sub>0.1</sub>/SiOC catalysts with tailored architectures were fabricated via direct ink writing (DIW) 3D printing for CO<sub>2</sub> methanation. Zr doping markedly enhanced low-temperature activity (&lt;300 °C) by improving Ni dispersion, strengthening metal-support interactions, and suppressing particle agglomeration. Structural characterization revealed that Zr doping optimized pore accessibility and active-site exposure, while in situ studies confirmed a dual-pathway reaction mechanism involving formate and CO intermediates. The 30 % Ni<img>Zr<sub>0.1</sub>/SiOC catalyst exhibited exceptional performance, achieving 95.09 % CO<sub>2</sub> conversion at 320 °C and 91.56 % at 290 °C with 100 % CH<sub>4</sub> selectivity. Long-term stability tests (335 h) demonstrated robust anti-coking and anti-sintering properties, attributed to Zr-induced stabilization of Ni nanoparticles. This work highlights the synergy between additive manufacturing and dopant engineering for designing high-performance catalysts for CO<sub>2</sub> methanation.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"278 ","pages":"Article 108328"},"PeriodicalIF":7.7,"publicationDate":"2025-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145009891","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Techno-economic assessment of biomass-to-liquid fuel production via chemical looping in comparison to conventional pathways 与传统途径相比,通过化学循环对生物质制液体燃料生产的技术经济评估
IF 7.7 2区 工程技术
Fuel Processing Technology Pub Date : 2025-11-15 Epub Date: 2025-09-20 DOI: 10.1016/j.fuproc.2025.108341
Krutarth Pandit, Ishani Karki Kudva, Shekhar G. Shinde, Christian Boose, Liang-Shih Fan
{"title":"Techno-economic assessment of biomass-to-liquid fuel production via chemical looping in comparison to conventional pathways","authors":"Krutarth Pandit,&nbsp;Ishani Karki Kudva,&nbsp;Shekhar G. Shinde,&nbsp;Christian Boose,&nbsp;Liang-Shih Fan","doi":"10.1016/j.fuproc.2025.108341","DOIUrl":"10.1016/j.fuproc.2025.108341","url":null,"abstract":"<div><div>Rising liquid fuel demand is increasing CO₂ emissions, making renewable biomass technologies vital for a low-carbon future. This study presents a chemical looping-based biomass conversion process integrated with Fischer-Tropsch synthesis (CLFT) for liquid fuel production and evaluates its techno-economic performance against two established biomass-based pathways: biomass gasification to liquid fuels (GFT) and biomass pyrolysis to liquid fuels (PHP). A minimum fuel selling price (MFSP) analysis, conducted using a discounted cash flow approach, estimates MFSP values of $3.59/GGE for CLFT, $5.26/GGE for GFT, and $4.54/GGE for PHP. The energy efficiencies of CLFT, GFT, and PHP are at 37.7 %, 37.3 %, and 46.4 %, respectively, while their carbon conversion efficiencies are 32.3 %, 30.5 %, and 40.4 %. Sensitivity analyses reveal that feedstock cost exerts the greatest influence on MFSP, followed by the internal rate of return and capital expenditures. Additionally, a 50 % increase in plant capacity (from the baseline 2000 dry tons/day of biomass) results in only an 11 % reduction in MFSP, whereas a 50 % decrease in plant size leads to a 17 % increase in MFSP. These findings highlight CLFT's economic and technical advantages, reinforcing its promise as a cost-effective, sustainable fuel generation alternative.</div></div>","PeriodicalId":326,"journal":{"name":"Fuel Processing Technology","volume":"278 ","pages":"Article 108341"},"PeriodicalIF":7.7,"publicationDate":"2025-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145106655","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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