{"title":"Morphological Stability Limits of Ag–Cu–Al Nanocrystalline Thin Films Prepared via Reactive Sputtering in Ar–O2 Mixed Gas","authors":"Yoshiyuki Ueshima, Masakatsu Hasegawa, Naoyoshi Kubota, Yuya Matamura, Eiichiro Matsubara, Kazuaki Seki, Tetsuji Hirato","doi":"10.1007/s11661-024-07462-0","DOIUrl":"https://doi.org/10.1007/s11661-024-07462-0","url":null,"abstract":"<p>As a first step toward developing a downsized and high-performance O<sub>2</sub> separator suitable for large-scale industrial applications, such as steelmaking, we have studied nanocrystalline Ag alloy thin films with high O<sub>2</sub> permeability <i>via</i> rapid diffusion at Ag grain boundaries, operating at plant-waste heat temperatures (200 °C to 500 °C). In the present study, fabrication of nanocrystalline Ag–2at. pctCu–10at. pctAl alloy thin films with Ag grain size below 10 nm was attempted <i>via</i> reactive sputtering in Ar–O<sub>2</sub> using grain boundary pinning force of a large number of alumina particles. Cross-sectional observation of the fabricated thin film showed that the Ag grain size ranged from 4 to 15 nm when the film thickness was less than 200 nm, but when the film thickness exceeded 200 nm, the Ag grains abruptly coarsened, reaching a maximum grain size of 214 nm. Furthermore, large surface irregularities with sizes of up to 500 to 600 nm (equivalent to 2/3 of the film thickness) were also observed. Heat transfer analysis revealed that the Ag film partially melted because of the large amount of heat released by the oxidation of Al during sputtering deposition. The conditions necessary for the fabrication of high-Al nanocrystalline Ag alloy thin films <i>via</i> reactive sputtering in Ar–O<sub>2</sub> gas without film melting were clarified.</p>","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141522437","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Study of Serrated Boundary Micromechanics During Micropillar Compression in Nickel-Based Superalloy","authors":"Manmath Kumar Dash, Longfangdi Shi, Yu-Lung Chiu","doi":"10.1007/s11661-024-07467-9","DOIUrl":"https://doi.org/10.1007/s11661-024-07467-9","url":null,"abstract":"<p>This study reports the interplay between grain boundary morphology and mechanical behaviour using micropillar compression. Quantitative findings indicate that serrated grain boundaries with multiple curvatures exhibit notably higher yield strengths compared to their straight counterparts. In a bi-crystal system, 18 pct increase in boundary length, achieved through multiple curvature boundaries, results in 21 pct increase in yield strength. The quasi-<i>in-situ</i> electron backscatter diffraction (EBSD) investigations show the concentration of plastic strain within preferentially oriented slip bands, with grain boundaries offering resistance, and slip band leads to changing directions as they traverse from one grain to another, with secondary slips emerging post-yielding during micropillar compression. As compression levels rise, a prominent uniform strain hardening rate emerges in grain boundaries characterized by multiple curvatures. Local resolved shear stress at grain boundaries experiences a pronounced reduction under the applied load, particularly when the serration wavelength exceeds 0.4, and the amplitude ranges from 0.3 to 0.5 times the total grain boundary length. An attempt is made here to shed light upon the underlying microscopic mechanisms that govern grain boundary micromechanics through a comprehensive three-dimensional analysis. It becomes evident that both boundary curvature and inclination of interface plane play critical roles in enhancing material strength, collectively contributing to a 21 pct increase in yield strength in current case of boundary with curvature. Additionally, these morphologies notably reduce the likelihood of heterogeneous plastic deformation compared to straight grain boundaries.</p>","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141522507","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A Comparison of Sigma Phase Formation in Solubilized Hyper Duplex Stainless Steel and Super Duplex Stainless Steel Filler Metals","authors":"Andres Acuna, Kaue Correa Riffel, Antonio Ramirez","doi":"10.1007/s11661-024-07442-4","DOIUrl":"https://doi.org/10.1007/s11661-024-07442-4","url":null,"abstract":"<p>This study focuses on the kinetic analysis of sigma phase formation in filler metal wires on Super Duplex Stainless Steel (SDSS) and Hyper Duplex Stainless Steel (HDSS). Precipitation data reveal that in the solubilized microstructure, sigma phase kinetics are more prominent in SDSS. This increased susceptibility is attributed to the greater number of nucleation sites, which is facilitated by the larger interface area/volume and the higher chromium content in the ferrite. The difference in interface area/volume is significantly more influential in determining kinetics than the composition difference, with nucleation sites playing a central role. The sigma phase transformation in both materials was modeled using the JMAK kinetic law. The JMAK plots exhibit a transition in kinetic mechanisms, evolving from discontinuous precipitation to diffusion-controlled growth. In SDSS, the JMAK values indicate “grain boundary nucleation after saturation,” followed by “thickening of large plates.” In contrast, HDSS values point to “grain edge nucleation after saturation,” followed by “thickening of large needles.” The higher kinetics in SDSS are characterized by a smaller nucleation activation energy of 56.4 kJ/mol, in contrast to HDSS's 490.0 kJ/mol. CALPHAD-based data support the JMAK results, aligning with the maximum kinetics temperature of SDSS (875 °C to 925 °C) and HDSS (900 °C to 925 °C). Therefore, the JMAK sigma phase kinetics effectively describe the experimental data and its dual kinetics behavior, even though CALPHAD-based TTT calculations often overestimate sigma formation.</p>","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141532345","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of Mn Contents on Microstructure Evolution and Recrystallization Behavior of 18.5 Pct Cr Low-Nickel Type Duplex Stainless Steel During Multi-pass Hot Compression","authors":"Qing Yang, Yinhui Yang, Shiyu Wu, Gaoling Xia, Yu Qi, Yacheng Li","doi":"10.1007/s11661-024-07455-z","DOIUrl":"https://doi.org/10.1007/s11661-024-07455-z","url":null,"abstract":"<p>This study examined the effect of manganese (Mn) contents (3.12 to 8.97 pct) and three-pass deformation distributions on dynamic recrystallization (DRX) and dislocation evolution during hot compression of low-nickel duplex stainless steel (DSS). With a total deformation of 70 pct and a strain rate of 0.1 s<sup>−1</sup>, the study revealed that elevated Mn content enhances the ferrite phase's DRX, whereas austenite phase's dynamic recovery (DRV) varied with the deformation pass distribution. Changing the pass sequence (30 pct-10 pct-30 pct to 10 pct-30 pct-30 pct, and subsequently to 25 pct-35 pct-10 pct) in the 8.97 pct Mn sample, a reduction in the percentage of deformed grains in the austenite phase was observed. Furthermore, performing two consecutive passes with significant deformations was not favorable for ferrite DRX. Instead, it facilitated the development of subgrains within the austenite phase. The 25 pct-35 pct-10 pct deformation pattern in the 8.97 pct Mn sample led to twin boundaries formation, refining the coarse grains but impeding DRX, resulting in numerous austenite subgrains controlled by DRV. Conversely, a 30 pct-10 pct-30 pct deformation in the 8.97 pct Mn sample encouraged ferrite grains mainly displayed {001} and {111} recrystallization textures, thereby promoting DRX nucleation. The ferrite DRX process was primarily governed by continuous dynamic recrystallization (CDRX) mechanism, leading to the development of sizable, equiaxed grains with fewer dislocations. Kurdjumov-Sachs (K-S) relationship between the two phases enables dislocation slip from austenite to ferrite during compression deformation. With the increased addition of Mn, the ferrite underwent a gradual transition from a deformation texture to a recrystallization texture, whereas the austenite continued to be predominantly characterized by a deformation texture. The dynamic softening effect exhibited a more pronounced behavior in the 30 pct-10 pct-30 pct deformation condition for the sample with 8.97 pct Mn in comparison to the other deformation conditions.</p>","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141522438","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Ghorbani, Z. Li, Y. Qiu, P. Marcus, J. R. Scully, O. Gharbi, H. Luo, R. K. Gupta, Z. R. Zeng, H. L. Fraser, M. L. Taheri, N. Birbilis
{"title":"Current Progress in Aqueous Corrosion of Multi-Principal Element Alloys","authors":"M. Ghorbani, Z. Li, Y. Qiu, P. Marcus, J. R. Scully, O. Gharbi, H. Luo, R. K. Gupta, Z. R. Zeng, H. L. Fraser, M. L. Taheri, N. Birbilis","doi":"10.1007/s11661-024-07473-x","DOIUrl":"https://doi.org/10.1007/s11661-024-07473-x","url":null,"abstract":"","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141337277","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
D. H. Du, Y. Zhang, Z. Y. Geng, B. B. He, M. X. Huang
{"title":"Improving the Hydrogen Embrittlement Property of 1.8 GPa Press-Hardened Steel by Controlling the Prior Austenite Grain Size","authors":"D. H. Du, Y. Zhang, Z. Y. Geng, B. B. He, M. X. Huang","doi":"10.1007/s11661-024-07450-4","DOIUrl":"https://doi.org/10.1007/s11661-024-07450-4","url":null,"abstract":"","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141344306","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mehdi Khalasi Dezfuli, M. G. Hasab, A. Moghadam, R. Ashiri
{"title":"Study of Welding Metallurgy, Alloying Element Redistribution, and Alloy Solidification in Hastelloy B-2 Superalloy Under Pulsating Current Waveform Gas Tungsten Arc Welding","authors":"Mehdi Khalasi Dezfuli, M. G. Hasab, A. Moghadam, R. Ashiri","doi":"10.1007/s11661-024-07460-2","DOIUrl":"https://doi.org/10.1007/s11661-024-07460-2","url":null,"abstract":"","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141352417","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Carbonitride Precipitation Kinetics Model During Continuous Casting of Ti Microalloyed Steel","authors":"C. Ji, Tian-ci Chen, Miaoyong Zhu","doi":"10.1007/s11661-024-07457-x","DOIUrl":"https://doi.org/10.1007/s11661-024-07457-x","url":null,"abstract":"","PeriodicalId":18504,"journal":{"name":"Metallurgical and Materials Transactions A","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2024-06-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141356162","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}