HydrometallurgyPub Date : 2024-06-19DOI: 10.1016/j.hydromet.2024.106354
Ushan S. Kulathunga , Kusal D. Mendis , Ashen I. Mapa , Champa D. Jayaweera , Masaru Shimomura , Lalinda Palliyaguru , Pradeep M. Jayaweera
{"title":"Production of α-Ti(HPO4)2·H2O, TiP2O7 and (TiO)2P2O7 from ilmenite by KOH roasting, H3PO4 leaching and calcination","authors":"Ushan S. Kulathunga , Kusal D. Mendis , Ashen I. Mapa , Champa D. Jayaweera , Masaru Shimomura , Lalinda Palliyaguru , Pradeep M. Jayaweera","doi":"10.1016/j.hydromet.2024.106354","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106354","url":null,"abstract":"<div><p>Alpha titanium bis(hydrogenphosphate) monohydrate, α-Ti(HPO<sub>4</sub>)<sub>2</sub>·H<sub>2</sub>O, (α-TiP) is a precursor material utilized to obtain a broad range of important compounds having a great deal of applications ranging from ion-exchange chromatography, chemical catalysis to energy storage materials. The novel synthetic procedure developed in this study shows a higher conversion of titanium in ilmenite to α-TiP with a good purity. For the synthesis of TiPs, the direct use of natural ilmenite ore with commonly available chemicals such as KOH, H<sub>3</sub>PO<sub>4</sub>, HCl, and H<sub>2</sub>C<sub>2</sub>O<sub>4</sub> highlights the significance of the present investigation. A mixture of ilmenite and KOH with a molar ratio of 1:4 was roasted at 800<span><math><msup><mrow></mrow><mo>°</mo></msup><mi>C</mi></math></span> for 4 h to concentrate all the titanium to potassium titanate and iron to iron oxide. A reaction between potassium titanate and iron oxide with 85% (<em>w</em>/w) H<sub>3</sub>PO<sub>4</sub> acid results in a leachate rich in iron in the form of soluble iron phosphates and a white precipitate identified as α-TiP. Calcination of α-TiP at 800<span><math><msup><mrow></mrow><mo>°</mo></msup><mi>C</mi></math></span> produces titanium pyrophosphate, TiP<sub>2</sub>O<sub>7</sub>. Residual iron that co-precipitated with α-TiP was further removed by multiple washing steps with complexing acids; H<sub>3</sub>PO<sub>4</sub> or concentrated HCl. Washing with oxalic acid (H<sub>2</sub>C<sub>2</sub>O<sub>4</sub>) produces a precipitate upon calcination identified as titanyl pyrophosphate, (TiO)<sub>2</sub>P<sub>2</sub>O<sub>7</sub>. Flowcharts were developed and the chemical identities and the purity of the prepared α-Ti(HPO<sub>4</sub>)<sub>2</sub>·H<sub>2</sub>O and (TiO)<sub>2</sub>P<sub>2</sub>O<sub>7</sub> were tested with X-ray diffraction, X-ray fluorescence, thermogravimetric, and Raman spectroscopic techniques.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"228 ","pages":"Article 106354"},"PeriodicalIF":4.8,"publicationDate":"2024-06-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141486524","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-06-19DOI: 10.1016/j.hydromet.2024.106355
Hossein Shalchian , Ionela Birloaga , Motahareh Bagheri Moghaddam , Hadi Nasiri , Francesco Vegliò
{"title":"A hydrometallurgical process flowsheet for recovering MoO3 from Molybdenite","authors":"Hossein Shalchian , Ionela Birloaga , Motahareh Bagheri Moghaddam , Hadi Nasiri , Francesco Vegliò","doi":"10.1016/j.hydromet.2024.106355","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106355","url":null,"abstract":"<div><p>In this study, a comprehensive hydrometallurgical processing of molybdenite (MoS<sub>2</sub>) concentrate was investigated. This investigation involved a novel approach combining mechanical activation, leaching, and polyelectrolyte extraction methods. The integrated method effectively addressed the challenge of low leaching rate of molybdenite, resulting in the successful production of high-purity molybdenum trioxide. Milled molybdenite samples were analyzed by different methods of X-ray diffraction, atomic force and electron microscopy, and BET. The increasing trend of the specific surface area during milling was determined by a model fitting which was useful for optimization of milling time. Several leaching reagents were studied to achieve high molybdenum dissolution. The most promising results were achieved through a two-hour process, yielding an impressive leaching efficiency of 80% and a resulting Mo concentration of 6700 mg/L. Molybdenum recovery was efficiently carried out through polyelectrolyte extraction, as confirmed by ICP and CHNS analyses, demonstrating selective precipitation of molybdenum from the solution. The subsequent calcination of the precipitated molybdenum(VI) compound resulted in the production of high-purity molybdenum trioxide. Furthermore, a conceptual hydrometallurgical treatment process for molybdenite concentrate was proposed, aiming to recover molybdenum, sulfuric acid, and copper. This proposed process presents a promising avenue for further exploration in pilot plant studies within the molybdenum industry.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"228 ","pages":"Article 106355"},"PeriodicalIF":4.8,"publicationDate":"2024-06-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141438352","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-06-13DOI: 10.1016/j.hydromet.2024.106352
Saroj Sekhar Behera , Pankaj Kumar Parhi
{"title":"Influence of ionic liquid (R4PSCN) for selective separation and recovery of copper from spent CuCr catalyst leach liquor","authors":"Saroj Sekhar Behera , Pankaj Kumar Parhi","doi":"10.1016/j.hydromet.2024.106352","DOIUrl":"10.1016/j.hydromet.2024.106352","url":null,"abstract":"<div><p>Separation and recovery of copper (Cu) from sulphate mediated Cu<img>Cr spent catalyst leach solution through solvent extraction approach has been systematically investigated. A number of Ionic Liquid (IL) and other conventional extractants were used while investigating the selectivity and efficient extraction tendency of either IL or extractants towards Cu(II). In context of copper extraction efficiency, the adopted organic reagents followed the descending order: R<sub>4</sub>PSCN > R<sub>4</sub>PD > R<sub>4</sub>PCy > Cyphos 101 > Aliquot 336 > D2EHPA > Cyanex 272. The extraction behavior of Cu(II) was established based on slope analysis method. From the results it was noticed that extraction occurs through a cation exchange mechanism with association of a mole of Cu(II) per mole of R<sub>4</sub>PSCN. The plot of log D vs. log [R<sub>4</sub>PSCN] yield a linear relationship with a slope close to 4 which is used to propose extraction reaction mechanism/ stoichiometry. The nature of complex between Cu(II) and IL was further examined using FTIR analysis of the loaded organic phase with the diluent. Mc-Cabe Thiele diagram was constructed to predict quantitative extraction of Cu(II) which revealed the need for two stages at aqueous to organic (A:O) phase volume ratio of =3:1. The stripping isotherm constructed at optimum NH<sub>4</sub>OH concentration (0.4 M) suggests the need for two stages at O:A phase volume ratio of = 2:1 for complete stripping of copper with regeneration of R<sub>4</sub>SCN for further use. Both isotherm conditions were validated by 6 cycles of counter current simulation (CCS) study for obtaining the desired amount of Cu(II) loaded R<sub>4</sub>SCN (during extraction) and/or stripped copper solution (during stripping). Overall copper enrichment was ∼6 fold leading to produce a copper(II) solution of 48 g/L from 6 g/L Cu(II). The stripped solution was subjected to crystallization study to produce copper sulphate crystals of high purity and was confirmed by XRD analysis of crystal phases.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"228 ","pages":"Article 106352"},"PeriodicalIF":4.7,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141399277","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-05-31DOI: 10.1016/j.hydromet.2024.106342
Zhonghua Niu , Licheng Zhang , Ruirui Liu , Yongquan Zhou , Lianmin Ji , Lijuan Li
{"title":"Efficient extraction of lithium from alkaline solution using the synergistic extractants ethylhexyl salicylate and trialkylphosphine oxide in kerosene and stripping with acid","authors":"Zhonghua Niu , Licheng Zhang , Ruirui Liu , Yongquan Zhou , Lianmin Ji , Lijuan Li","doi":"10.1016/j.hydromet.2024.106342","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106342","url":null,"abstract":"<div><p>Efficient separation of lithium from alkaline solution with high Na/Li ratio is of great importance for the development of batteries for new energy industry. This work proposes the use of a novel extraction system composed of ethylhexyl salicylate (ES) and trialkylphosphine oxide (TRPO). The equilibrium experiment revealed that the order of metal ions extracted by ES/TRPO extraction system is Mg<sup>2+</sup> > Ca<sup>2+</sup> > Li<sup>+</sup> > Na<sup>+</sup> > K<sup>+</sup>. A recovery process including extraction, scrubbing, and stripping was designed to recover lithium from a solution of 3.25 g/L Li, 52 g/L Na and 0.8 mol/L OH<sup>−</sup>. More than 99% of lithium could be extracted to the organic phase. After stripping, a lithium-rich solution containing 25 g/L Li was obtained, and the system showed good stability in the cycling experiments. The FT-IR analysis and DFT calculation were conducted to investigate the extraction mechanism. The results demonstrated that ES mainly coordinates with metal ions through Ph-O and C<img>O bonds to form a hexatomic ring complex, thereby allowing metal ions to enter the organic phase. The calculated binding energies of the complex are highly consistent with the equilibrium experiment. The present work may provide a novel extraction system to efficiently recover lithium from alkaline solution with high Na/Li ratio.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"228 ","pages":"Article 106342"},"PeriodicalIF":4.7,"publicationDate":"2024-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141286300","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-05-29DOI: 10.1016/j.hydromet.2024.106341
Jonovan Van Yken , Naomi J. Boxall , Ka Yu Cheng , Aleksandar N. Nikoloski , Navid R. Moheimani , Anna H. Kaksonen
{"title":"Base metals recovery from waste printed circuit board leachate using biogenic hydrogen sulfide gas","authors":"Jonovan Van Yken , Naomi J. Boxall , Ka Yu Cheng , Aleksandar N. Nikoloski , Navid R. Moheimani , Anna H. Kaksonen","doi":"10.1016/j.hydromet.2024.106341","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106341","url":null,"abstract":"<div><p>Electronic waste, or e-waste, represents one of the rapidly expanding categories of waste worldwide. By 2019, the global production of e-waste had surged to 53.6 million tons. Due to its substantial metal content, e-waste holds significant financial value, estimated at US$57 billion globally in 2019, predominantly concentrated in printed circuit boards (PCBs). Previous studies have explored hydrometallurgy techniques to extract base metals from PCBs, but effectively recovering these solubilised metals remained a challenge. This research sought to assess metal recovery from PCB waste leachate by utilising hydrogen sulfide generated through a consortium of sulfate-reducing bacteria (SRB) in a fluidised bed reactor (FBR). Both lactate and glycerol were examined as potential organic electron donors for the sulfate reduction. With lactate (1 g L<sup>−1</sup>) as the electron donor, the FBR achieved an average sulfate reduction efficiency of 62%, with a hydrogen sulfide (H<sub>2</sub>S) production rate of 250 mg H<sub>2</sub>S-S L<sup>−1</sup> d<sup>−1</sup> and H<sub>2</sub>S-S concentration of 300 mg L<sup>−1</sup> in the effluent. When glycerol was the organic electron donor, the average sulfate reduction efficiency was 49%, H<sub>2</sub>S production rate was 210 mg H<sub>2</sub>S-S L<sup>−1</sup> d<sup>−1</sup> and H<sub>2</sub>S-S concentration was 260 mg L<sup>−1</sup>. <em>Desulfovibrio</em>, <em>Desulfococcus</em> and <em>Desulfomicrobium</em> were the dominant sulfate reducers in the FBR. The resulting dissolved hydrogen sulfide was employed to recover metals from e-waste leach liquor. Utilising biogenic sulfide and NaOH, a notably high precipitation efficiency (>99%) was attained for aluminum, nickel, copper, and zinc. Additionally, iron, utilised in the e-waste leaching process, was also recovered with an efficiency exceeding 99%. The precipitation of metals occurred within a pH range from 1.5 to 8.5. Overall, this process facilitated the formation of valuable mixed-metal precipitates from waste PCB-derived leachate. These precipitates could undergo further purification or serve as raw material for subsequent processes.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"228 ","pages":"Article 106341"},"PeriodicalIF":4.7,"publicationDate":"2024-05-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0304386X24000811/pdfft?md5=5c54645e11e05d5f355e7239d8a80307&pid=1-s2.0-S0304386X24000811-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141286114","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-05-28DOI: 10.1016/j.hydromet.2024.106338
Jiahao He , Peng Gao , Shuai Yuan , Shaokai Cheng , Jilai Ning , Zhenya Zhou , Yongsheng Sun , Wenbo Li
{"title":"High efficiency separation of bastnaesite (REFCO3) and monazite (REPO4) in mixed rare earth concentrate by heating under N2 and leaching with HCl/AlCl3","authors":"Jiahao He , Peng Gao , Shuai Yuan , Shaokai Cheng , Jilai Ning , Zhenya Zhou , Yongsheng Sun , Wenbo Li","doi":"10.1016/j.hydromet.2024.106338","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106338","url":null,"abstract":"<div><p>Bayan Obo mixed rare earth (RE) concentrate is one of the most significant rare earth mineral resources worldwide. However, the concentrated sulfuric acid roasting method, which is commonly used to treat ores, generates pollutants such as waste gas, wastewater, and leach residue, resulting in the squandering of the associated resources. This paper introduces a green process involving selective mineral phase transformation (MPT) by heating, followed by leaching to separate bastnaesite and monazite in a mixed RE concentrate to facilitate their subsequent decomposition or extraction. The effects of the MPT conditions on rare earth extraction were investigated. During the MPT process, bastnasite decomposed into REOF, which is more easily leached, whereas monazite remained unchanged. Under suitable conditions, the leaching efficiency of REOF reached 93.7%, while that of monazite (REPO<sub>4</sub>) was only 3.2%. Furthermore, the content of monazite in the leach residue was 91.2%. Compared to the mixed RE concentrate, numerous cracks and pores were generated on the surface and inside the MPT products. Furthermore, the total pore volume and specific surface area significantly increased, which made the reaction between the MPT products and hydrochloric acid more efficient. Thus, the MPT process facilitated the leaching of bastnasite and its separation from monazite.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"228 ","pages":"Article 106338"},"PeriodicalIF":4.7,"publicationDate":"2024-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141324236","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigating the mechanism of Au(III) transport using a polymer inclusion membrane with dibutyl carbitol as a carrier","authors":"Meisam Ghiasi , Mahmoud Abdollahy , Mahdi Abdollahi , Mehdi Mohseni","doi":"10.1016/j.hydromet.2024.106339","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106339","url":null,"abstract":"<div><p>In this article, firstly, the separation and transfer of Au(III) from gold chloride solution was investigated using a polymer inclusion membrane (PIM) system containing dibutyl carbitol (DBC) as carrier molecules, dioctyl phthalate (DOP), bis(2-ethyl hexyl) adipate (dioctyl adipate) (DOA) and tris (2-ethyl hexyl) phosphate (T2EHP) as plasticizers and high molecular weight polyvinyl chloride (PVC) as the base polymer. Fourier transform infrared spectroscopy (FT-IR), and scanning electron microscope (SEM) were used to identify PIMs. Kinetic studies featuring a two-step reaction, with the first step being reversible, were conducted across various sections to investigate the processes of extraction, stripping, and transport. The effects of different stripping agents such as water, HCl, thiourea, sodium thiosulfate, and oxalic acid was investigated, and the best results were obtained with thiourea. Also, the mechanisms of Au(III) extraction and transport were studied. Under the conditions of source solution, tetrachloroaurate anionic complex <span><math><msup><mfenced><mrow><mi>Au</mi><msub><mi>Cl</mi><mn>4</mn></msub></mrow></mfenced><mo>−</mo></msup></math></span> with protonated DBC (<span><math><msubsup><mfenced><mrow><msub><mfenced><mi>ROR</mi></mfenced><mn>2</mn></msub><mi>OH</mi></mrow></mfenced><mfenced><mi>M</mi></mfenced><mo>+</mo></msubsup></math></span>) was extracted by ion solvation mechanism. The validity of the proposed extraction mechanism was confirmed through the use of nuclear magnetic resonance (<sup>1</sup>H NMR) spectroscopy. In order to make the membrane with the best composition and the highest efficiency, the effect of weight percentage of the carrier and plasticizer was investigated. There was an optimal value for the weight percentage of plasticizer (10–20% by weight) and carrier (40%), in which the highest flux and permeability in the membrane occurred. The effect of the viscosity of different plasticizers (DOP, DOA, and T2EHP) on the Au(III) flux was also investigated. It was found that the flux increases linearly with the reduction of plasticizer viscosity. Effect of membrane thickness on the permeability, initial flux, and efficiency of Au(III) transfer, were conducted with thickness of 120, 80, 45, and 30 μm. By reducing the thickness of the membrane, the transfer flux, permeability and percent of Au(III) transport, were improved from 12.9 × 10<sup>−3</sup> <span><math><mi>m</mi><mspace></mspace><msup><mi>h</mi><mrow><mo>−</mo><mn>1</mn></mrow></msup></math></span>, 45.3 × 10<sup>−7</sup> <span><math><mi>mol</mi><mspace></mspace><msup><mi>m</mi><mrow><mo>−</mo><mn>2</mn></mrow></msup><mspace></mspace><msup><mi>s</mi><mrow><mo>−</mo><mn>1</mn></mrow></msup></math></span> and 18.2% to 26.4 × 10<sup>−3</sup> <span><math><mi>m</mi><mspace></mspace><msup><mi>h</mi><mrow><mo>−</mo><mn>1</mn></mrow></msup></math></span>, 83.5 × 10<sup>−7</sup> <span><math><mi>mol</mi><mspace></mspace><msup><mi>m</mi><mrow><mo>−</mo><m","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"227 ","pages":"Article 106339"},"PeriodicalIF":4.7,"publicationDate":"2024-05-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141243703","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-05-24DOI: 10.1016/j.hydromet.2024.106340
Diego Poblete , Claudio Leiva , María Sinche-Gonzalez , Claudio Acuña
{"title":"Hollow drop bubbles: A preliminary study of simplified prototype for improving copper(II) extraction with ACORGA® M5640 using coated bubble swarm","authors":"Diego Poblete , Claudio Leiva , María Sinche-Gonzalez , Claudio Acuña","doi":"10.1016/j.hydromet.2024.106340","DOIUrl":"10.1016/j.hydromet.2024.106340","url":null,"abstract":"<div><p>There are two well-defined processes for the types of copper ores. One for the processing of copper sulfides and another for the processing of the copper oxides. There are similarities between the two, particularly in the preparation stage of the run of mine (ROM) such as the crushing. However, significant differences exist in how to concentrate the elements of interest. Flotation is the most used concentration process to separate copper sulfide minerals from other minerals using air bubbles. For oxides, after the dissolution of copper, the solvent extraction (SX) process is the preferred path using two immiscible liquids to separate the copper.</p><p>A line of investigation for solvent extraction is the use of a bubble coated with solvent to extract the metal of interest from the aqueous solution, some devices have been built and tested for this purpose using different principles to generate a coated bubble swarm. However, those equipments have been tested on laboratory and have not been scaled up to an industry level.</p><p>The Hollow Drop (HD) concept was born from the idea of building a device to generate coated bubbles in a continuous swarm that could be scalable to an industry level. In this paper two columns were built and operated: a proof-of-concept column and a scale-up attempt for the extraction of Cu(II) fom an aqueous solution of 2.5 g L<sup>−1</sup> using ACORGA® M5640 (25% <em>v</em>/v) in the Kerosene.</p><p>The results show that we could generate a bubble swarm and conduct the solvent extraction process at a 97% recovery using our proposed coated bubble generator. However, in our scaled prototype test only a 70% recovery was achieved, which shows that our column is working but the scaling-up needs more investigation regarding the dimensions and flows of the process.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"227 ","pages":"Article 106340"},"PeriodicalIF":4.7,"publicationDate":"2024-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0304386X2400080X/pdfft?md5=c37d7fbb4b8dae3a9d4322e028b88a13&pid=1-s2.0-S0304386X2400080X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141143679","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-05-21DOI: 10.1016/j.hydromet.2024.106337
Wensen Liu , Yahui Liu , Hui Su , Jian Zhang , Pengfei Shi , Jie Liang , Zhaowu Zhu
{"title":"Nickel(II) extraction from chloride solutions using N-2-ethylhexylpyridine-3-formamide: A new reagent toward clean hydrometallurgy and a proposed flowsheet for chloride leach liquors of nickel laterites","authors":"Wensen Liu , Yahui Liu , Hui Su , Jian Zhang , Pengfei Shi , Jie Liang , Zhaowu Zhu","doi":"10.1016/j.hydromet.2024.106337","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106337","url":null,"abstract":"<div><p>Base metal hydrometallurgy in a chloride medium has considerable advantages, as metals can be recovered by solvent extraction through a neutral complex mechanism without extra reagent addition, leading to ready lixiviant recycling and significantly reduced wastewater discharge. However, the recovery of Ni(II) using this hydrometallurgical method is challenging because of the unavailability of appropriate extraction reagents. In this study, a new reagent, N-2-ethylhexylpyridine-3-formamide (MEH3), was used to efficiently extract Ni(II) from weakly acidic (pH > 2.5) or neutral chloride solutions in the form of neutral complexes without pH adjustment. Some other metal ions can also be extracted; the selectivity of the reagent for each metal decreased in the following order: Cu(II) > Zn(II) > Ni(II) > Fe(III) > Co(II) > Mn(II). The reagent had weak ability to extract other metal ions such as Ca, Al, Cr(III), Mg, and Li. The extraction of Ni(II) was positively correlated with the Cl<sup>−</sup> concentration in the aqueous solution, indicating that Cl<sup>−</sup> is a driving force for Ni(II) extraction. The Ni(II) loaded organic phase was stripped with water, and approximately 50 g/L of Ni(II) in the loaded strip liquor was obtained at an O/A ratio of 15:1. The Ni(II) extraction mechanism was further studied using crystal structure analysis, FT-IR spectroscopy, and the maximum loading capacity. The results showed that a Ni(MEH3)<sub>2</sub>Cl<sub>2</sub> complex was formed via Ni(II) extraction. In conclusion, the MEH3 system can selectively extract Ni(II) from a chloride solution without consuming alkaline reagents, and no new substances are produced, which is beneficial for the realization of mother liquor recycling and has a positive impact on clean hydrometallurgy.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"227 ","pages":"Article 106337"},"PeriodicalIF":4.7,"publicationDate":"2024-05-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141095475","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
HydrometallurgyPub Date : 2024-05-18DOI: 10.1016/j.hydromet.2024.106336
Gustavo D. Rosales , Alexander C. Resentera , Gretel J. Fino , Eliana G. Pinna , Mario H. Rodriguez
{"title":"Optimization of LiF dissolution with Al2(SO4)3 and its application to lithium extraction by fluorination of α-spodumene","authors":"Gustavo D. Rosales , Alexander C. Resentera , Gretel J. Fino , Eliana G. Pinna , Mario H. Rodriguez","doi":"10.1016/j.hydromet.2024.106336","DOIUrl":"https://doi.org/10.1016/j.hydromet.2024.106336","url":null,"abstract":"<div><p>Numerous Li extraction methods from minerals and e-waste have been reported in the literature. Among them, direct fluorination processes appear to be a viable alternative due to their high lithium extraction efficiencies (>90%) as LiF. However, a drawback is the low water solubility of LiF, which requires acids for its separation and to obtain other commercial lithium salts. An interesting alternative for dissolving salts with low solubility is through the formation of coordination complexes. In this case, aluminum forms highly stable soluble complexes with the F<sup>−</sup> anion, such as AlF<sup>2+</sup>, AlF<sub>2</sub><sup>+</sup>, AlF<sub>3</sub>, AlF<sub>4</sub><sup>−</sup>, AlF<sub>5</sub><sup>2−</sup>, AlF<sub>6</sub><sup>3−</sup>.</p><p>This study proposes an acid-free LiF dissolution methodology using aluminum sulfate as a leaching agent. The LiF dissolution was modeled and optimized using Response Surface Methodology (RSM). The investigated operating parameters for LiF dissolution were the solid/liquid ratio (A), reaction temperature (B), and leaching time (C). Thus, a predictive mathematical model was successfully optimized (R<sup>2</sup> = 0.9445). The results indicated that the S/L ratio negatively influences the dissolution of LiF, while temperature and time have a positive effect. The LiF dissolutions of 90 ± 3% were achieved with a leaching time of 31 min, a S/L ratio of 20 g/mL, and a temperature of 45 °C.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"227 ","pages":"Article 106336"},"PeriodicalIF":4.7,"publicationDate":"2024-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141095572","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}