{"title":"d-Band center engineering of Cu active sites breaks activity–stability trade-offs in nitrate-to-ammonia electroreduction","authors":"Yifei Nie, Yuanjin Li, Hongping Yan, Yaoqi Xie, Qingquan Luo, Qingchun Guo, Shijing Liang, Wei Li, Lilong Jiang","doi":"10.1002/aic.70573","DOIUrl":"10.1002/aic.70573","url":null,"abstract":"<p>Copper-based catalysts dominate electrocatalytic nitrate reduction to ammonia (NO<sub>3</sub>RR), yet suffer from an intrinsic activity-stability trade-off due to strong NH<sub>3</sub> intermediates adsorption on Cu active sites, which accelerates catalyst deactivation at high activities. Herein, we regulate the d-band center (εd) of Cu sites through Cu<sup>+</sup>/Cu<sup>0</sup> heterostructure engineering to facilitate NH<sub>3</sub> desorption while preserving efficient nitrate conversion. Electrochemical kinetics and DFT calculations identify NH<sub>3</sub> desorption as a critical kinetic limitation during NO<sub>3</sub>RR and reveal that εd downshifting weakens NH<sub>3</sub> binding and promotes its removal from the catalyst surface. This electronic modulation simultaneously suppresses Cu leaching (7.9-fold reduction) and lowers the NH<sub>3</sub> desorption barrier. The optimized catalyst achieves an NH<sub>3</sub> yield rate of 6.6 mg h<sup>−1</sup> mg<sub>cat</sub><sup>−1</sup> with a Faradaic efficiency of 97.9% at −0.8 V in 500 ppm KNO<sub>3</sub>, while retaining over 95% activity after 24 consecutive cycles. This work establishes electronic-structure regulation as an effective strategy for durable, high-performance NO<sub>3</sub>RR catalysts.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148717653","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-10-15Epub Date: 2026-08-17DOI: 10.1002/aic.70599
Zhikang Zhou, Shanwei Hu, Xinhua Liu
{"title":"Machine learning and physics-informed modeling of cluster coalescence and breakage in gas–solid flows","authors":"Zhikang Zhou, Shanwei Hu, Xinhua Liu","doi":"10.1002/aic.70599","DOIUrl":"10.1002/aic.70599","url":null,"abstract":"<p>Particle clusters and their dynamic evolution significantly affect the hydrodynamics and performance of fluidization reactors. Population balance models provide a theoretical framework for describing such dynamic behaviors, whereas quantitative descriptions of breakage and coalescence kernels remain unavailable. In this study, we developed a Lagrangian tracking framework combined with comprehensive criteria for both coalescence and breakage, by which the dynamic evolutions of clusters during their growth, coalescence, and breakage were tracked and analyzed from CFD-DEM simulations. Accordingly, deep neural networks were used to quantify, for the first time, the coalescence and breakage kernels with key influencing factors determined by Random Forest-assisted analysis. To further enhance model accuracy and generalization, a physics-informed neural network (PINN) incorporating both volume conservation and priori knowledge on daughter size distribution was developed for breakage modeling. Results demonstrate that PINN outperforms conventional DNNs owing to its consideration of physical constraint and the ability to suppress data noise.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148754530","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-10-15Epub Date: 2026-08-09DOI: 10.1002/aic.70578
Yue Zhao, Shan Ni, Wang Yao, Yafeng Liu, Wenjie Wang, Huizhou Liu, Liangrong Yang
{"title":"Two-dimensional stratified ferrocene-phosphate with adsorption–reduction coupling function for enhanced uranium capture","authors":"Yue Zhao, Shan Ni, Wang Yao, Yafeng Liu, Wenjie Wang, Huizhou Liu, Liangrong Yang","doi":"10.1002/aic.70578","DOIUrl":"https://doi.org/10.1002/aic.70578","url":null,"abstract":"<p>The development of uranium separation materials is essential to ensure a stable uranium supply for energy and to mitigate environmental risks. We report a two-dimensional ferrocene-vanadyl phosphate composite (fc-VOP) with expanded interlayer spacing (9.8 Å) and adsorption–reduction coupling function, made by solvent-assisted intercalation. This enables efficient uranium capture via optimized interlayer structure and interfacial properties. Interlayer expansion facilitates uranyl ion transport, accelerating adsorption kinetics, while the coupling function elevates interfacial concentration gradients to enhance ion binding, boosting capacity. The fc-VOP shows a theoretical adsorption capacity of 1968.60 mg/g (pH = 4, pure nitrate solution) with equilibrium in 30 min. It also performs well in spiked matrices, achieving 336.4 mg/g in leachate and 248.2 mg/g in seawater. This work provides a viable route to improve 2D phosphate materials for uranyl adsorption and offers mechanistic insights into designing adsorption–reduction coupling materials.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149177354","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Shape-based sieving of hexane isomers in liquid-phase by a scalable metal–organic framework","authors":"Yawei Gu, Bingbo Shen, Jingxian Hua, Fuan Guo, Haiqian Lian, Zemin Li, Chen Zhang, Chenkai Gu, Jianbo Hu, Lili Fan, Rujing Hou, Hao Wang, Yichang Pan, Weihong Xing","doi":"10.1002/aic.70591","DOIUrl":"10.1002/aic.70591","url":null,"abstract":"<p>The separation of mono- and di-branched alkane isomers is an industrially important yet highly challenging process requiring precise pore structures. Here, we report a scalable metal–organic framework, Ni<sub>3</sub>(H<sub>1.5</sub>BTC)<sub>2</sub>(BTC)(DABCO)<sub>3</sub> (denoted as Ni-HDB), featuring an anisotropic, “bat-shaped” pore window that enables precise discrimination of the sterically similar 3-methylpentane (3MP) and 2,3-dimethylbutane (23DMB) pair (~0.3 Å difference in kinetic diameter), thereby enabling efficient separation of mono- and di-branched isomers. Multicomponent vapor- and liquid-phase experiments, supported by molecular simulations, reveal that separation arises from shape-governed molecular accommodation rather than simple size exclusion. Notably, under industrially relevant liquid-phase conditions, a packed column of pelleted Ni-HDB directly produces a high-octane gasoline fraction (RON > 91.5) from a five-component alkane mixture, substantially exceeding the industrial benchmark of 83 for refined hexane mixtures. Combined with scalable synthesis, high stability, and low cost, this work establishes a practical, energy-efficient route for liquid-phase adsorptive upgrading of branched alkanes.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148687871","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Covalent organic frameworks for oxygen reduction: Coupling electron, proton, and molecular transport with kinetics","authors":"Min Wang, Yilin Wang, Kunye Zhang, Minghui Wang, Hanlin Cao, Juejin Teng, Yanrong Liu, Hao Wang, Zhongtao Li, Mingbo Wu","doi":"10.1002/aic.70574","DOIUrl":"10.1002/aic.70574","url":null,"abstract":"<p>The oxygen reduction reaction (ORR) remains a central kinetic bottleneck in fuel cells. Its performance depends not only on catalyst activity, but also on electron/proton transfer, oxygen transport, and surface reaction kinetics. Because catalytic reactions and mass transport occur on different timescales, their matching is essential for efficient ORR. Covalent organic frameworks (COFs) have attracted increasing interest in ORR electrocatalysis because of their tunable structures and ordered pores. However, current studies mainly focus on material classification or activity regulation, while the relationship between transport and reaction kinetics remains insufficiently understood. To bridge this gap, this review proposes a transport-reaction coupling framework for COF-based ORR electrocatalysts. By comparing pyrolyzed and non-pyrolyzed COFs, a key principle is revealed: electron, proton, and oxygen transport should be balanced with regulation of the local reaction environment. This review links molecular COF design, multiscale transport, and device performance to guide the design of COF-based ORR electrocatalysts.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148729057","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Nitrogen configuration engineering in carbon-encapsulated Ni nanocatalysts for efficient CO2/MgCO3 electroreduction","authors":"Meng Wang, Hongri Suo, Qiuhong Sun, Wenjing Dong, Zhijia Yang, Peisen Li, Jian Zhang, Xiao-Jue Bai, Yufei Zhao","doi":"10.1002/aic.70556","DOIUrl":"https://doi.org/10.1002/aic.70556","url":null,"abstract":"<p>Electrocatalytic CO<sub>2</sub> reduction into value-added products enables carbon cycling and renewable energy storage. Developing non-precious metal catalysts with high activity, selectivity, and long-term stability remains challenging. Herein, we design nitrogen-doped carbon-encapsulated Ni nanoparticles (Ni-N-C) using layered double hydroxide as precursors. The pyridinic-to-pyrrolic N ratio (Npy/Npr) is tuned by pyrolysis temperature. The optimal Ni-N-C-750 (Npy/Npr ≈1) delivers a CO Faradaic efficiency of 97.8% at −1.5 V versus Ag/AgCl, maintains >80% CO selectivity across a broad current density range, and exhibits >100 h stability. The balanced N configuration optimizes the electronic structure, lowering the *COOH formation barrier while suppressing hydrogen evolution. Furthermore, using MgCO<sub>3</sub> as a solid carbon source enables tunable syngas (CO/H<sub>2</sub> up to ~0.1) and Mg(OH)<sub>2</sub> byproduct, demonstrating the coupling of carbonate conversion with CO<sub>2</sub>RR. This work establishes nitrogen configuration engineering as a design principle for efficient and durable carbon-encapsulated electrocatalysts, providing a platform for coupling carbonate conversion.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149177703","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-10-15Epub Date: 2026-08-06DOI: 10.1002/aic.70577
Ruoyan Li, Wenna Guan, Ke Zheng, Xiaoxue Zhao, Daihui Zhang, Chenhuan Lai
{"title":"Lignin barrier reconstruction outweighs delignification in determining enzymatic hydrolysis of pretreated poplar","authors":"Ruoyan Li, Wenna Guan, Ke Zheng, Xiaoxue Zhao, Daihui Zhang, Chenhuan Lai","doi":"10.1002/aic.70577","DOIUrl":"10.1002/aic.70577","url":null,"abstract":"<p>Efficient lignin removal is widely considered essential for improving enzymatic hydrolysis of lignocellulose. However, lignin redistribution and structural changes during pretreatment may reconstruct the lignin barrier, impacting enzymatic hydrolysis. In this study, poplar was treated with a sequential hydrothermal–deep eutectic solvent pretreatment (HP–DES) and compared with standalone hydrothermal and DES pretreatments. Despite higher delignification efficiencies, HP-DES-pretreated substrates exhibited substantially lower enzymatic hydrolysis yields (33.5%–55.3%) than single DES-pretreated substrates (41.2%–74.8%). To elucidate this counterintuitive behavior, lignin redistribution, structural evolution, and enzyme–lignin interactions were investigated using microscopic imaging, spectroscopic characterization, and reconstructed lignocellulose experiments. The results revealed that HP-DES pretreatment promoted lignin migration toward the substrate surface, increased the number of phenolic hydroxyl groups, and enhanced lignin condensation, thereby intensifying enzyme non-productive binding. These findings unraveled that lignin barrier reconstruction outweighs delignification in determining enzymatic hydrolysis, giving new insights into effective pretreatment process design.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148687872","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-10-15Epub Date: 2026-08-06DOI: 10.1002/aic.70589
Yihan Song, Abdulmalik Dahiru, Alan Tirado, Cliff Kowall, Lei Li
{"title":"Membrane-aided simultaneous reaction–separation for liquid phase products","authors":"Yihan Song, Abdulmalik Dahiru, Alan Tirado, Cliff Kowall, Lei Li","doi":"10.1002/aic.70589","DOIUrl":"10.1002/aic.70589","url":null,"abstract":"<p>Conventionally, reaction and separation are conducted as separate steps in liquid-phase manufacturing, with products formed during reaction and subsequently separated from unreacted reagents, solvents, and byproducts. Integrating these steps into a simultaneous reaction–separation process can improve efficiency and reduce costs. Here, we developed a membrane-based reactor that enables reaction and selective product separation simultaneously. We demonstrate the simultaneous reaction–separation of the ionic liquid (IL) [EMIM][NTf<sub>2</sub>] using a hydrophobic/oleophilic perfluorocarbon-coated membrane, with capillary pressure as the primary separation driving force. Without the post-reaction washing required in conventional decanting, the process achieves comparable IL purity, including lower water content and slightly higher Li<sup>+</sup> content, as confirmed by NMR, TGA, and ICP-MS. The separation performance remains stable over multiple reaction–separation cycles. These findings provide a promising strategy for more efficient industrial manufacturing of liquid-phase products.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/aic.70589","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148687889","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-10-15Epub Date: 2026-08-16DOI: 10.1002/aic.70605
Dong Xia, Yi Qin, Hessan Khalid, Yagya N. Regmi, Laurie A. King, James Kwan
{"title":"Sonocatalytic carbon dioxide reduction for syngas production over surface-roughened CuxO catalyst","authors":"Dong Xia, Yi Qin, Hessan Khalid, Yagya N. Regmi, Laurie A. King, James Kwan","doi":"10.1002/aic.70605","DOIUrl":"10.1002/aic.70605","url":null,"abstract":"<p>The transition to a carbon-circular economy requires efficient technologies for converting CO<sub>2</sub> into value-added chemical feedstocks. Sonocatalytic CO<sub>2</sub> conversion has recently emerged as a compelling approach to drive this conversion. Here, we report a surface-roughened Cu<sub><i>x</i></sub>O catalyst for sonocatalytic CO<sub>2</sub> reduction in aqueous media, achieving a marked CO<sub>2</sub>-to-CO conversion alongside H<sub>2</sub> production, yielding tunable syngas (CO/H<sub>2</sub>) ratios relevant to Fischer–Tropsch and methanol synthesis processes. We demonstrate that the CO/H<sub>2</sub> ratio is systematically controlled by varying the solution composition (KHCO<sub>3</sub>, CH<sub>3</sub>COOK, and KCl), revealing solution-mediated selectivity as an unexplored lever in CO<sub>2</sub> sonocatalytic systems. Prolonged testing in CO<sub>2</sub>-saturated KHCO<sub>3</sub> solutions induced morphological deformations of the Cu<sub><i>x</i></sub>O catalyst which were shown to benefit sonolysis, as evidenced by higher CO production rates during long-term operation. Our findings highlight surface-roughened Cu<sub><i>x</i></sub>O catalyst for sonocatalytic conversion of CO<sub>2</sub>-saturated solutions to syngas and introduce solution engineering as a new approach to tune product selectivity.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/aic.70605","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148729056","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2026-10-15Epub Date: 2026-08-08DOI: 10.1002/aic.70571
Yongqiang Wang, Qiuran Yang, Paul Webley, Guoping Hu, Gang Kevin Li
{"title":"Promoting the regeneration of polyethylenimine-impregnated sorbents through in situ vapor purge for direct air capture","authors":"Yongqiang Wang, Qiuran Yang, Paul Webley, Guoping Hu, Gang Kevin Li","doi":"10.1002/aic.70571","DOIUrl":"10.1002/aic.70571","url":null,"abstract":"<p>Amine-impregnated sorbents (AIS) have been extensively investigated for direct air capture (DAC) due to their high adsorption capacity and selectivity toward atmospheric CO<sub>2</sub>. However, there has been limited attention given to efficiently recovering the adsorbed CO<sub>2</sub> from AIS, leading to the regeneration remaining energy-intensive in DAC systems. Here, we employ a double-layered adsorption configuration, <i>in situ</i> producing vapors using water synergistically harvested from the air to effectively regenerate polyethylenimine-impregnated sorbents. This vapor-promoted regeneration provided a substantial driving force for CO<sub>2</sub> desorption at ambient pressure and 105°C, producing water and 99% purity CO<sub>2</sub> with a high working capacity of 1.61 mmol/g. Only 8.9 MJ/<span></span><math>\u0000 <mrow>\u0000 <msub>\u0000 <mi>kg</mi>\u0000 <mrow>\u0000 <mi>C</mi>\u0000 <msub>\u0000 <mi>O</mi>\u0000 <mn>2</mn>\u0000 </msub>\u0000 </mrow>\u0000 </msub>\u0000 </mrow></math> thermal energy was consumed for sorbent regeneration without the use of vacuum conditions and external purge. This <i>in situ</i> vapor purge enables the recovery of over 95% of the CO<sub>2</sub> adsorbed on AIS, paving the way for the practical application of low-cost chemisorbents in DAC.</p>","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"72 11","pages":""},"PeriodicalIF":4.4,"publicationDate":"2026-10-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148688090","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}