AIChE JournalPub Date : 2025-05-08DOI: 10.1002/aic.18893
Jingjing Chen, Yongjian Yang, Tao Zhou, Xiaoli Wu, Chongchong Chen, Ye Wan, Jianhua Liu, Zhirong Yang, Jingtao Wang
{"title":"Manipulating central intermolecular interaction in confined nanochannels for fast transport","authors":"Jingjing Chen, Yongjian Yang, Tao Zhou, Xiaoli Wu, Chongchong Chen, Ye Wan, Jianhua Liu, Zhirong Yang, Jingtao Wang","doi":"10.1002/aic.18893","DOIUrl":"https://doi.org/10.1002/aic.18893","url":null,"abstract":"The study of molecule transport within confined nanochannels is crucial to developing high-performance membranes. Previous studies mainly focus on the interfacial molecule transport; however, the central molecule transport, equally crucial, has been disregarded. Herein, vertically aligned vermiculite-based (Vr-based) membranes with long-range nanochannels are engineered to ensure a stable flow. Meanwhile, the channel surfaces are functionalized (–CH<sub>3</sub>, –NH<sub>2</sub>, and –CF<sub>3</sub> groups) to tune the interaction with interfacial molecules, thus affecting the intermolecular interaction of central molecules. We demonstrate that strong channel-molecule interaction between polar walls and protonic solvents can impede the formation of hydrogen-bond networks in central molecules, thus reducing the central intermolecular interaction and enabling fast transport. For instance, the Vr-CF<sub>3</sub> membrane displays a 69% improvement in water permeance in comparison to the Vr-CH<sub>3</sub> membrane, achieving 13.0 LMH bar<sup>−1</sup>. Nevertheless, nonpolar walls with weak channel-molecule interaction show uninfluenced intermolecular interaction, giving comparable transport ability for both protonic and non-protonic solvents.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"23 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143920937","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Construction of dual cofactor-driven biocatalytic system for effective production of chiral amino acids","authors":"Feng Cheng, Ju-Mou Li, Feng-Qin Sun, Ya-Ting Gao, Shu-Ping Zou, Jian-Miao Xu, Ya-Ping Xue, Yu-Guo Zheng","doi":"10.1002/aic.18894","DOIUrl":"https://doi.org/10.1002/aic.18894","url":null,"abstract":"Asymmetric reductive amination is essential for producing chiral amino acids, yet optimizing intracellular cofactor utilization for this process remains challenging. Herein, we developed a dual cofactor-driven biocatalytic system (DuCoCat) that utilizes both intracellular NAD(H) and NADP(H). Initially, the cofactor dependence of a glutamate dehydrogenase (GluDH) was engineered to exhibit dual cofactor preference, achieving a 163.3-fold increase in cofactor-preference factor. This engineered GluDH was coupled with a dual cofactor-dependent glucose dehydrogenase to form a DuCoCat system. To improve the efficiency of the DuCoCat system, we developed a kinetic model for the DuCoCat system and applied metabolic engineering to enhance intracellular cofactor concentrations, thereby optimizing the DuCoCat-driven biocatalytic process. This approach led to efficient and cost-effective amino acid synthesis with high space–time yield. Scale-up experiments were conducted for the synthesis of L-phosphinothricin, and an economic analysis based on optimized scale-up data demonstrated the process's commercial viability.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"73 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143920947","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A unified theory for gas–particle flow stress with particle friction and interstitial fluid effects","authors":"Xinyao Guo, Guodong Liu, Gianandrea Vittorio Messa, Maoran Zhao, Huanpeng Liu","doi":"10.1002/aic.18868","DOIUrl":"https://doi.org/10.1002/aic.18868","url":null,"abstract":"This article presents a unified theory that considers both particle friction and interstitial fluid effects for simulating gas–particle flow stress. For the first time, we proposed kinetic theory‐based solid stress equations that can simultaneously take into consideration the interstitial fluid effect at low solid volume fraction and the friction effect at high solid volume fraction. A smooth transition between these regimes was realized using the inertial number model. We validated the theory with experimental data from a spouted bed and a riser and showed the advantages of our theory over some classical kinetic theory models (e.g., Lun, Agrawal, and GTSH model). The results show that the solid volume fraction at the riser inlet and the particle velocity in spouted beds are more accurately predicted by the new model. Furthermore, the influence of interstitial fluid effects on particle flow is more pronounced in the riser than in the spouted bed.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"8 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143920446","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-05-07DOI: 10.1002/aic.18876
Swati Kaushik, Steven Meeker, Guillaume Ovarlez
{"title":"Cake formation in the filtration of associative microgel suspensions","authors":"Swati Kaushik, Steven Meeker, Guillaume Ovarlez","doi":"10.1002/aic.18876","DOIUrl":"https://doi.org/10.1002/aic.18876","url":null,"abstract":"In this work, we investigate the jamming behavior of associative microgel suspensions used as fluid loss additives in model porous media. We first construct a phase diagram using drying experiments, followed by characterization of the suspensions' rheology and the permeability of the filter cakes at maximum microgel concentration. Microfluidic devices are designed for frontal and lateral flow filtration with pore sizes comparable to or slightly larger than the microgel particles. Microscopic observations reveal irreversible aggregation as the particles pass through pores, leading to cake formation inside and at the exit of the pores—contrary to the classical view of cake formation. Flow in linear channels of similar pore size, however, does not cause jamming, suggesting that extensional shear plays a crucial role. We hypothesize that extensional flows promote the association of hydrophobic groups by unfolding dangling chains, resulting in low‐permeability filter cakes with self‐adaptive properties for larger pore networks.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"25 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143920358","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-05-05DOI: 10.1002/aic.18878
Gangqiang Yu, Yuxuan Fu, Wenbo Mu, Nan Wang, Iman Bahrabadi Jovein, Biaohua Chen, Gabriele Sadowski, Xiaoyan Ji, Christoph Held
{"title":"CO2 capture with hydrophobic halogen-free natural deep eutectic solvents: Perturbed-Chain Statistical Associating Fluid Theory modeling and molecular insights","authors":"Gangqiang Yu, Yuxuan Fu, Wenbo Mu, Nan Wang, Iman Bahrabadi Jovein, Biaohua Chen, Gabriele Sadowski, Xiaoyan Ji, Christoph Held","doi":"10.1002/aic.18878","DOIUrl":"https://doi.org/10.1002/aic.18878","url":null,"abstract":"This work systematically investigates CO<sub>2</sub> capture with hydrophobic halogen-free natural deep eutectic solvents (NADES) as absorbents from both thermodynamic and molecular perspectives. A series of NADES consisting of decanoic acid, menthol, thymol, and lidocaine as hydrogen bond acceptors/donors (HBAs/HBDs) were prepared, and the CO<sub>2</sub> solubility in them was determined experimentally. Perturbed-Chain Statistical Associating Fluid Theory has been first extended to simultaneously predict the thermodynamic properties (i.e., Henry's constants, enthalpy change, Gibbs free energy change and entropy change for CO<sub>2</sub> absorption in NADESs) as well as viscosity by combining with entropy scaling theory. Molecular insights into the structure–property relationship between different HBA/HBD structures and CO<sub>2</sub> solubility were revealed by quantum chemical calculations and molecular dynamics simulations. This work provides theoretical guidance for the development and screening of novel NADES for efficient CO capture.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"23 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143905655","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-05-03DOI: 10.1002/aic.18877
Kedar Joshi, Vyomesh M. Parsana, Priyank Khirsariya, Mahinder Ramdin, Thijs J. H. Vlugt
{"title":"Vapor‐liquid equilibrium, thermodynamic properties, process simulation and economic evaluation of CPME and methanol system","authors":"Kedar Joshi, Vyomesh M. Parsana, Priyank Khirsariya, Mahinder Ramdin, Thijs J. H. Vlugt","doi":"10.1002/aic.18877","DOIUrl":"https://doi.org/10.1002/aic.18877","url":null,"abstract":"Cyclopentyl methyl ether (CPME) is a promising green solvent due to its eco‐friendly properties; it is produced by adding methanol (MeOH) to cyclopentene. Separation of the resulting product mixture containing CPME and MeOH is critical, and it requires vapor‐liquid equilibrium (VLE) data. In this work, isobaric VLE data were measured experimentally using an ebulliometer in a 60.0–101.3 kPa pressure range for a binary system of CPME + MeOH. VLE data were modeled using excess Gibbs (G) energy‐based models such as Wilson, NRTL, and UNIQUAC. The formation of an azeotrope was analyzed. Flash point, surface tension, Gibbs adsorption, and thickness of surface layer were estimated using the Wilson model, which can help in determining molecule interaction and overall behavior of the system. Atmospheric and high‐pressure distillation columns were designed using Aspen Plus to study the separation of CPME + MeOH, and an economic evaluation of the same was carried out.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"9 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143902973","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-05-02DOI: 10.1002/aic.18874
Jie Mao, Weibin Shi, Yi Ouyang, Xueqin Zhang, Bingde Zheng, Hongjie Yang, Yayan Huang, Na Zhang, Jing Ye, Meitian Xiao, Yucheng Yang
{"title":"Modeling bubble dynamics in rotating foam stirrer reactors: A computational fluid dynamics approach incorporating gas–solid interactions","authors":"Jie Mao, Weibin Shi, Yi Ouyang, Xueqin Zhang, Bingde Zheng, Hongjie Yang, Yayan Huang, Na Zhang, Jing Ye, Meitian Xiao, Yucheng Yang","doi":"10.1002/aic.18874","DOIUrl":"https://doi.org/10.1002/aic.18874","url":null,"abstract":"The rotating foam stirrer reactor (RFSR) employs a donut-shaped porous solid foam stirrer to enhance mass transfer in multiphase systems. However, the complex structure of the foam stirrer presents significant challenges for developing efficient computational models, impeding reactor optimization and scale-up. In this work, we developed a novel bubble breakup and coalescence model based on Liao's framework, incorporating the effects of the rotating porous media. A new bubble breakup mechanism was proposed, accounting for the friction and collisions between bubbles and the struts within the foam stirrer. By integrating this model with a porous media approach, we constructed a simplified three-dimensional computational fluid dynamics model of the RFSR. Simulation results reveal that bubble breakup within the porous medium is primarily driven by gas–solid interactions, leading to enhanced mass transfer. The model accurately predicts gas holdup and bubble size distributions, providing valuable insights for reactor design and scale-up.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"27 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-05-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143897492","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-04-30DOI: 10.1002/aic.18882
Xue Gao, Lei Zhang, Shaohuang Chen, Mei Cui, Renliang Huang, Wei Qi, Rongxin Su
{"title":"Integrated mechanochemistry and filtrate recycling for sustainable production of phosphorylated cellulose nanofibers","authors":"Xue Gao, Lei Zhang, Shaohuang Chen, Mei Cui, Renliang Huang, Wei Qi, Rongxin Su","doi":"10.1002/aic.18882","DOIUrl":"https://doi.org/10.1002/aic.18882","url":null,"abstract":"The commercial application of phosphorylated cellulose nanofibrils (PCNFs) is restricted by the high environmental burdens and production costs. In this study, we developed an integrated process incorporating solvent-free phosphorylation and recycled filtrate-based phosphorylation for sustainable production of PCNFs. The phosphorylation process consisting of solvent-free ball milling and heat curing was optimized, and the obtained PCNFs showed high charge content (3.78 mmol/g) and ultrafine diameter (~2.2 nm). The washing filtrates were recycled as the aqueous solutions used in heat soaking-based phosphorylation, which could be regarded as the substitute of pure urea and phosphates. Moreover, this integrated phosphorylation process exhibited enhanced environmental friendliness with an average reduction ratio of 14.7% across all impact categories, and the production cost decreased by 31.7% compared with the traditional production route, as the life cycle assessment and techno-economic analysis results revealed. This integrated process offers valuable guidance for the sustainable industrial-scale production and efficient commercialization of PCNFs.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"9 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143889920","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-04-30DOI: 10.1002/aic.18854
David S. Sholl
{"title":"Could the chemical industry mitigate rapid global cooling from a catastrophic volcanic eruption?","authors":"David S. Sholl","doi":"10.1002/aic.18854","DOIUrl":"https://doi.org/10.1002/aic.18854","url":null,"abstract":"Estimates based on historical data place the probability of a catastrophic volcanic eruption in the next 100 years at around one in six. Large volcanic eruptions can lead to significant global cooling for 2–4 years, with potentially devastating impacts on global agriculture. In principle, the negative impacts of volcano-induced cooling could be reduced by deliberate emission of short-lived chemicals with high greenhouse gas intensity into the atmosphere. This article examines the physical feasibility of this concept for a wide range of short-lived climate pollutants, using the global chemical industry for context. Deliberate emission of any known chemical species would require gigatons of material, which would have to be produced and stored far in advance of the volcanic event. The cost of this undertaking would be immense. In addition to these daunting logistical challenges, a range of other uncertainties and complications associated with this concept are discussed.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"38 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143889923","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
AIChE JournalPub Date : 2025-04-30DOI: 10.1002/aic.18881
Muskan Sonker, Kaung Su Khin Zaw, Hazel P. Dhruve, Mahsa Abbaszadeh, Madeline P. Garell, Michael B. Salerno, Marta C. Hatzell, Meisha L. Shofner, Sankar Nair
{"title":"Structure–property relationships of reduced graphene oxide membranes intercalated with polycyclic aromatics","authors":"Muskan Sonker, Kaung Su Khin Zaw, Hazel P. Dhruve, Mahsa Abbaszadeh, Madeline P. Garell, Michael B. Salerno, Marta C. Hatzell, Meisha L. Shofner, Sankar Nair","doi":"10.1002/aic.18881","DOIUrl":"https://doi.org/10.1002/aic.18881","url":null,"abstract":"Graphene oxide (GO) membranes intercalated with various organic moieties have shown excellent potential for a range of water processing applications. However, microstructure–functional property relationships in these structurally disordered membranes are not well understood. We demonstrate a practical methodology for developing such relationships for GO membranes intercalated with molecular species, with polycyclic aromatic toluidine blue O (TBO) as an example functional intercalant. We use solid-state UV–vis absorbance and fluorescence measurements to quantitatively track the arrangements of TBO in a series of TBO-loaded reduced GO (rGO) membranes. This study reveals the evolution of diverse arrangements including TBO monomers, lateral and stacked dimers, and other aggregates, as a function of overall TBO loading. These microstructures are then correlated to changes in overall properties such as interlayer <i>d</i>-spacings, permeate fluxes, and solute rejections. The characterization of these different intercalant microstructures explains non-intuitive flux and rejection trends, which can circumvent flux and solute rejection trade-offs.","PeriodicalId":120,"journal":{"name":"AIChE Journal","volume":"107 1","pages":""},"PeriodicalIF":3.7,"publicationDate":"2025-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143889919","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}