{"title":"Analysis of the Modern Technologies of Chemical Deposition of Multicomponent Nickel Coatings","authors":"R. V. Taranets, V. V. Rogozhin, T. I. Devyatkina","doi":"10.1134/S0036029524702811","DOIUrl":"10.1134/S0036029524702811","url":null,"abstract":"<p>Chemically deposited nickel coatings have a long history, and recently new directions of application of such technologies have emerged. Due to the development of production of various reducing agents, additives, and composites, it became possible to produce multicomponent nickel coatings containing both a metal and a nonmetal. This makes it possible to manufacture multicomponent alloys with various functional properties for various industries. The presented material is a brief overview of the main types of such coatings, their properties, and possible applications.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1599 - 1605"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655189","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Technologies of Hardening of A-Hoe Blades by HFC Boriding","authors":"V. P. Lyalyakin, V. F. Aulov, A. V. Ishkov","doi":"10.1134/S0036029524702926","DOIUrl":"10.1134/S0036029524702926","url":null,"abstract":"<p>Field tests of hardened A-hoe blades coated according to six versions have been carried out. The blades were placed on a tillage unit, which treated 400 ha of medium loamy sandy soil, and the load per blade was 12.5 ha. The A-hoe blades are hardened with a borating charge with subsequent HFC melting and bulk quenching and without it. The results of wear tests are presented. The best version for hardening the cultivator A-hoe blades is shown.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1666 - 1669"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655299","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of Temperature on the Quality of Solid and Water-Cooled Mandrels of a 30-80 Screw-Rolling Mill during Rolling of Steel Vessels","authors":"R. L. Shatalov, E. E. Zagoskin, V. A. Medvedev","doi":"10.1134/S0036029524703105","DOIUrl":"10.1134/S0036029524703105","url":null,"abstract":"<p>The results of pilot industrial experiments on the use of solid and water-cooled mandrels during hot rolling of steel vessels on a three-high 30-80 screw-rolling stand at BF AO NPO Pribor are presented. The factors influencing the formation of external and internal defects in 4Kh5MFS quenched steel piercing mandrels are investigated. During the formation of vessel cavity, the solid mandrel is found to undergo nonuniform heating along its length with a temperature of about 350°C at the base and about 600°C in the nose part. A high temperature (600°C) is shown to cause the formation of a 0.6-mm-thick scale layer and a 0.4-mm-thick decarburized layer in the nose part. Subsequent external water cooling of the mandrel makes it possible to eliminate the influence of temperature on the further growth of a ferritic ring; however, thermal stresses form in this case and induce defects in the form of flaws and cracks. The hardness along the solid mandrel length after piercing 1000 vessels differ by more than 2 times: it is 20 HRC in the nose part and about 40 HRC at the base. A water-cooled mandrel with internal cooling has been designed to form high-quality vessel cavity. The internal cooling of the mandrel is found to decrease the heating temperature of the nose by more than 4 times and that of the base by 2 times. The decrease in the mandrel temperature during the piercing of vessels is shown to eliminate the formation of a decarburized layer and flaws on the mandrel surface almost completely and to stabilize the hardness in a range of 45–50 HRC along the mandrel length.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1783 - 1788"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655306","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Determination of the Contact Pressure and the Implantation Depth of a Fretting Particle into the Half-Space of a Bearing Coupling and Implementation of Results","authors":"I. V. Kuz’menko, S. I. Budko, V. I. Samusenko","doi":"10.1134/S0036029524703002","DOIUrl":"10.1134/S0036029524703002","url":null,"abstract":"<p>Based on the analytical and geometrical models developed earlier, the values of the contact pressure and the implantation depth of a fretting particle in the bearing coupling half-space are determined. The implementation of the results of the proposed solution makes it possible to determine the values of contact pressures and the depths of implantation of particles in samples with a copper film deposited by frictional rubbing and without it.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1720 - 1722"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655341","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Determination of the Range of Effective Grinding Modes and Grinding Wheel Materials for Processing 95Kh18 Steel","authors":"D. S. Makashin, A. G. Kisel’","doi":"10.1134/S0036029524702665","DOIUrl":"10.1134/S0036029524702665","url":null,"abstract":"<p>The development of a mathematical model for grinding 95Kh18 steel with recommended grinding wheels, namely a green silicon carbide wheel, an CBN wheel, and a diamond wheel, is discussed. A multifactorial experiment has been conducted to study the influence of grinding modes and grinding wheel materials on the surface roughness on processing 95Kh18 steel. The surface roughness was assessed using parameter <i>Ra</i> and a portable profilometer model MarSurf PS1. Based on the obtained data, it is possible to select the optimal cutting mode based on the required surface roughness. To achieve a stable quality of the processed surface (<i>Ra</i> = 0.63 μm), it is necessary to use a diamond wheel at cutting speeds from 10 to 25 m/s and low feed. The obtained regression equations show that an increase in the cutting speed or a decrease in the feed leads to a decrease in the surface roughness. The main provisions of metal cutting technology and mechanical engineering technology have been used.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1495 - 1500"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655275","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Development of Automation Methods for Designing Layouts of Universal-Assembly Machine Fixtures","authors":"I. I. Krasnokutskii, V. A. Kolyunov","doi":"10.1134/S0036029524702653","DOIUrl":"10.1134/S0036029524702653","url":null,"abstract":"<p>The modern process of designing universal-assembly machine tools using CAD systems and the fraction of manual labor in this process have been considered, and ways of further automation of the design process using cloud libraries, neural networks, and artificial intelligence have been analyzed and proposed.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1489 - 1494"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655269","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
E. A. Antipov, A. V. Smirnov, S. A. Terekhov, Yu. A. Kurganova
{"title":"Thermophysical Characteristics of a Composite Material Based on a Glass-Fiber Filler Cemented with a Phosphate Binder","authors":"E. A. Antipov, A. V. Smirnov, S. A. Terekhov, Yu. A. Kurganova","doi":"10.1134/S0036029524702914","DOIUrl":"10.1134/S0036029524702914","url":null,"abstract":"<p>The thermophysical characteristics of a composite material comprising a reinforcing glass-fiber filler cemented with a phosphate binder in the form of a non-stick fireproof composition (AOS-1) are studied. The erosion resistance is studied using an action of high-temperature air flow on samples. Tests show the possibility of application of the material at temperatures of up to 1750°C.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1659 - 1665"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655190","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Exploring the Problematic Aspects of Gold Refining Technology Using Simulation Analysis","authors":"M. A. Kulikovskii, V. V. Makarov, S. I. Rogov","doi":"10.1134/S0036029524702768","DOIUrl":"10.1134/S0036029524702768","url":null,"abstract":"<p>This study presents the results of research aimed at identifying the problem areas in the technology of chemical gold refining. Simulation modeling of the process shows that the actual duration of gold granule dissolution and gold-containing sludge precipitation operations exceeded the regulatory duration. The causes of these disadvantages are identified, and a solution is proposed; it includes the development of a mathematical model for the problem operations in chemical refining to obtain optimum technological operating conditions.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1562 - 1566"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655272","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigation of Technological Features of the 3D Printing Process of a Part of the Filter Element Type for Purification of Working Media","authors":"D. A. Gnevashev, A. A. Denisova","doi":"10.1134/S0036029524703038","DOIUrl":"10.1134/S0036029524703038","url":null,"abstract":"<p>The study of technological peculiarities of the 3D printing process of filter-type products is presented, the embedded porous structures are analyzed, and the method of porous body design is recommended. The technological features of various additive manufacturing methods that allow the manufacture of filter-type products for filtering different media are investigated.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1735 - 1747"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655335","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Determination of the Optimum Conditions of Reversible Surface Plastic Deformation of Medium-Carbon Steel","authors":"Nguyen Huu Hai, S. A. Zaides","doi":"10.1134/S0036029524702975","DOIUrl":"10.1134/S0036029524702975","url":null,"abstract":"<p>The results of reversible surface plastic deformation (SPD) modeling are presented to determine the effect of the main process parameters on the state of stress (SOS) in the surface layer. The optimum conditions of reversible SPD are determined. The optimum conditions of reversible SPD are found to provide high SOS intensity, high compressive residual stresses in the surface layer, and a sufficiently high depth of work hardening.</p>","PeriodicalId":769,"journal":{"name":"Russian Metallurgy (Metally)","volume":"2024 7","pages":"1700 - 1705"},"PeriodicalIF":0.4,"publicationDate":"2025-03-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143655344","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}