O. Kapustian , S. Sheyko , O. Hrechanyі , T. Vasilchenko , I. Аkimov
{"title":"Optimization of the technology for producing titanium products","authors":"O. Kapustian , S. Sheyko , O. Hrechanyі , T. Vasilchenko , I. Аkimov","doi":"10.1016/j.apples.2025.100256","DOIUrl":"10.1016/j.apples.2025.100256","url":null,"abstract":"<div><div>The work optimized the technological parameters (pressing pressure and powder size) in the manufacture of titanium products by powder metallurgy methods. We established the influence of pressing pressure and powder fraction on the size and number of pores in the experimental samples, as well as on the mechanical properties of researched samples. We defined the optimal ratio of pressing pressure and powder size on the formation of the structure and properties of sintered titanium. According to the developed technology, the obtained indicators are close to the mechanical properties of industrial titanium Grade 2 (σ<sub>R</sub> ≥ 345 MPa and hardness HB > 130). We obtained the dependency of the influence of technological parameters of titanium’s powder metallurgy on its properties. We determined the sensitivity of volumetric porosity, pore size, hardness, tensile strength and relative elongation to pressing pressure and powder size. We proposed the optimal pressing pressure and powder size, which provide high indicators of hardness and tensile strength of sintered titanium.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100256"},"PeriodicalIF":2.1,"publicationDate":"2025-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144831421","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Friedrich Ratschiller, Konstantin Prabitz, Martin Stockinger
{"title":"Optimising roll forming simulation in Abaqus: A computational study","authors":"Friedrich Ratschiller, Konstantin Prabitz, Martin Stockinger","doi":"10.1016/j.apples.2025.100252","DOIUrl":"10.1016/j.apples.2025.100252","url":null,"abstract":"<div><div>Roll forming is a critical manufacturing process due to its complex mechanics and the sequential deformation of metal strips, which pose significant computational challenges. This study presents an optimised simulation strategy for roll forming using Abaqus 2023, focusing on reducing computation time while maintaining result accuracy. The proposed approach combines a tailored conformal mesh partitioning scheme, material model refinement based on experimental tensile data, and element type selection to enhance simulation efficiency. Unlike previous studies, this work integrates experimental validation using force measurements and geometry scanning from an industrial roll-forming process, confirming the accuracy of the numerical model. Additionally, the entire model setup, including meshing and boundary condition definition, is fully scripted in Python, enabling rapid and reproducible model generation for various profile geometries. This study provides a quantitative trade-off analysis between mesh resolution, accuracy, and computational cost. These findings are directly transferable to industrial design workflows, offering a practical method for accelerating simulation-based roll-forming process development.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100252"},"PeriodicalIF":2.1,"publicationDate":"2025-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144809907","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Experimental study on the influence of ultrasonic surface treatment on freeze-thaw and carbonation resistance properties of concrete","authors":"Ruiting Ba , Wei Chen , Mingshan Li , Yong Shi","doi":"10.1016/j.apples.2025.100251","DOIUrl":"10.1016/j.apples.2025.100251","url":null,"abstract":"<div><div>Cement concrete, the predominant modern construction material, exhibits poor durability owing to its porous microstructure. Surface treatment has emerged as an effective method to enhance concrete's durability. While surface coating or modification techniques are commonly employed, they necessitate additional materials, thereby increasing engineering costs. In contrast, ultrasonic surface treatment(UST) of concrete offers a novel physical approach that requires no supplementary materials, rendering it a cost-effective and promising alternative. However, the frost resistance of ultrasonically treated concrete, particularly in the context of extensive use of supplementary cementitious materials, has not been extensively investigated in prior research.</div><div>This study investigates the use of UST to enhance the frost and carbonation resistance of concrete. Results show that UST significantly improves both properties. Specifically, the relative dynamic elastic modulus of treated concrete increased by 11.37%-19.31%, mass loss rate decreased by 32.25%-52.86%, carbonation depth reduced by 24.22%-26.16%, and the carbonation coefficient dropped from 3.302–3.463 to 2.357–2.441. These enhancements are attributed to the refinement of the concrete surface microstructure and the improvement of defects at the matrix-aggregate interface due to UST. Consequently, UST represents a beneficial complement to conventional air entrainment and coating methods for enhancing the frost and carbonation resistance of concrete.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100251"},"PeriodicalIF":2.1,"publicationDate":"2025-08-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144766822","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Integrating generative and parametric design with BIM: A literature review of challenges and research gaps in construction design","authors":"Álmos Á. Semjén , János Szép","doi":"10.1016/j.apples.2025.100253","DOIUrl":"10.1016/j.apples.2025.100253","url":null,"abstract":"<div><div>Parametric Design (PD), Generative Design (GD), and Building Information Modelling (BIM) have emerged as transformative tools in the construction industry, offering significant potential for design optimisation, interdisciplinary collaboration, and data-driven decision making. This paper presents a comprehensive literature review to evaluate the current state of PD, GD, and BIM integration, highlighting practical applications and identifying research gaps. In addition to mapping the academic discourse, the review also highlights selected practical implementations from existing literature to illustrate how these technologies are being translated into applied workflows. Furthermore, the methodology section critically reflects on the limitations of the keyword-based search strategy and suggests future directions to mitigate potential literature gaps. While many studies demonstrate efficiency gains in early design phases, the integration of these technologies across the full building lifecycle remains limited. Key challenges include insufficient interoperability between platforms, lack of standardisation, and minimal adoption of GD-BIM combinations in construction and logistics. Furthermore, few studies address the regulatory compliance and real-world scalability of AI-assisted generative models. The review concludes that although these digital methods can accelerate innovation and sustainability, their practical implementation requires further research in construction management, code-based automation, and human-in-the-loop design workflows.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100253"},"PeriodicalIF":2.1,"publicationDate":"2025-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144757548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Joachim Daehn , Andreas Wierschem , Eberhard Ultsch
{"title":"Comparison of hydraulic and pneumatic flow in a proportional solenoid valve","authors":"Joachim Daehn , Andreas Wierschem , Eberhard Ultsch","doi":"10.1016/j.apples.2025.100248","DOIUrl":"10.1016/j.apples.2025.100248","url":null,"abstract":"<div><div>In serial testing of hydraulic solenoid valves as part of the manufacturing process, the use of liquid mediums poses various challenges, including inconvenient part handling, frequent exchange of fluids and expensive maintenance of machinery. The present study investigates the feasibility of using gaseous mediums as an alternative for hydraulic testing without compromising established hydraulic testing standards. Using an exemplary 2/2 hydraulic proportional valve, we carried out experiments using both gaseous and liquid mediums. The experimental data indicates a consistent correlation between the two fluids across relevant pressure levels, alongside an accurate reproduction of key variables. Based on these results, a generalized methodology for determining the applicability of pneumatic methods to test similar hydraulic valve types is proposed. Corresponding Computational Fluid Dynamics (CFD) analyses reveal that supersonic velocities occur in the contraction area during pneumatic testing, resembling characteristics often found in supersonic nozzle flows. The simulations further indicate considerable differences in the flow-induced forces among the two fluids in some regions within the flow domain. Nonetheless, critical testing parameters are not affected by these effects, therefore the correlation is preserved.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100248"},"PeriodicalIF":2.2,"publicationDate":"2025-07-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144694404","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Cutting force prediction in end milling processes: Analytical models and applications","authors":"Nguyen Thi Anh , Tran Thanh Tung","doi":"10.1016/j.apples.2025.100250","DOIUrl":"10.1016/j.apples.2025.100250","url":null,"abstract":"<div><div>Accurate prediction of cutting forces in milling operations is crucial for optimizing machining performance, ensuring process stability, enhancing surface quality, and extending tool life. This study presents the development and validation of a mechanistic force prediction model tailored for end milling on a 3-axis CNC milling machine (GMS 800). The model incorporates cutter geometry, process parameters, chip thickness variation, and tool engagement to compute instantaneous and average cutting forces in the tangential, radial, and axial directions. Force coefficients were determined experimentally through controlled calibration tests across a range of spindle speeds, feed rates, and milling strategies (up and down milling). The model was validated through comparison with experimental force measurements, showing strong agreement, particularly in the dominant feed (Y) direction. Six different test cases were analyzed to evaluate the model’s accuracy and robustness, with results demonstrating that the predicted forces closely matched the measured data under various conditions. Minor discrepancies observed in the X and Z directions were attributed to unmodeled dynamic effects and tool runout. The model also enabled estimation of cutting torque and power, providing additional insights into machining efficiency. This research contributes a practical and reliable tool for force prediction in CNC milling, which can be used to optimize cutting parameters, minimize tool deflection, and support intelligent process planning. Future work will focus on integrating dynamic effects and real time feedback to enhance adaptability and performance in advanced manufacturing environments.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100250"},"PeriodicalIF":2.2,"publicationDate":"2025-07-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144634002","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Tanuj Namboodri, Sahm Alden Abd al al, Raghawendra Pratap Singh Sisodia
{"title":"Cold metal transfer welding of automotive high strength steel","authors":"Tanuj Namboodri, Sahm Alden Abd al al, Raghawendra Pratap Singh Sisodia","doi":"10.1016/j.apples.2025.100249","DOIUrl":"10.1016/j.apples.2025.100249","url":null,"abstract":"<div><div>The increasing demand for high-strength steels (HSSs) in the automotive industry has prompted concerns about weldability. The welding of HSSs often leads to cold cracking phenomena due to factors such as high carbon equivalents, hydrogen diffusion, etc. Cold metal transfer (CMT) welding is an innovative alternative to conventional gas metal arc welding (GMAW) and offers advantages such as lower heat input (Q), reduced distortion, and lower spatter. However, optimizing CMT parameters for welding HSS joints remains a challenging task. This research aims to optimize CMT welding parameters for HSS DP1000 steel joints with a thickness of 1 mm, employing two different welding speeds (40 cm/min and 50 cm/min). The mechanical properties (microhardness, tensile test with fractography, and bending test) and the microstructural properties were analyzed and compared. Also, a high-speed camera and synchronous electrical signal acquisition device were used to examine droplet transition characteristics. Microstructures in the base material (BM) comprise martensite and ferrite while with higher heat input, the heat-affected zone (HAZ) has coarser microstructures. Overall microhardness results indicated a reduction in values at a welding speed of 50 cm/min compared to 40 cm/min. Tensile strength results demonstrated the higher strength of the joint with a higher welding speed. Moreover, no cracks were detected in the bending test for joints with both welding speeds. Consequently, it can be concluded that samples welded at a speed of 50 cm/min exhibit enhanced mechanical properties.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100249"},"PeriodicalIF":2.2,"publicationDate":"2025-07-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144631494","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Remya Elizabeth Philip , Diana Andrushia A , N Anand , Mervin Ealiyas Mathews , M.Z. Naser , Eva Lubloy
{"title":"Improved YOLOv5-based multi-crack detection in concrete wall surfaces","authors":"Remya Elizabeth Philip , Diana Andrushia A , N Anand , Mervin Ealiyas Mathews , M.Z. Naser , Eva Lubloy","doi":"10.1016/j.apples.2025.100247","DOIUrl":"10.1016/j.apples.2025.100247","url":null,"abstract":"<div><div>In engineering and infrastructure management, it is essential to ensure the safety and longevity of structures. This can be carried out by properly detecting and monitoring surface cracks. From this lens, this paper presents a novel method for identifying surface cracks using the YOLOv5 (You Only Look Once) deep learning architecture to provide real-time object detection capabilities. First, the YOLOv5 was used with predefined hyperparameters to evaluate its pre-trained knowledge in concrete cracking. Then, the YOLOv5 architecture was fine-tuned to accommodate the specific characteristics of surface cracks within concrete structural components. Finally, the model's backbone was replaced with ResNet-50, and its performance was examined. The experiments in this study involved a diverse dataset of surface crack images and aimed to compare the performance of the three approaches in terms of Precision, Recall, and mean Average Precision metrics. Our findings indicate that YOLOv5-based approaches possess good surface crack identification, with the backbone replacement approach demonstrating the potential for improved adaptability to various structural environments. By combining the capabilities of YOLOv5 and the training strategies, the approach enhances the accuracy and reliability of the surface crack detection systems, resulting in the overall safety and durability of critical infrastructure.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100247"},"PeriodicalIF":2.2,"publicationDate":"2025-06-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144557321","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Finite element study of a vertical rotor with tilting pads supported by an elastic structure","authors":"Simon Pääjärvi , Gudeta Benti , Jan-Olov Aidanpää , Rolf Gustavsson","doi":"10.1016/j.apples.2025.100242","DOIUrl":"10.1016/j.apples.2025.100242","url":null,"abstract":"<div><div>Although the dynamics of vertical rotor bearing systems have been studied, the interaction between vertical rotors, bearings, and supporting structures - such as casings, bearing brackets, and foundations, remains less explored. This study presents a combined experimental and numerical investigation of a coupled vertical rotor system, incorporating a nonlinear, speed- and eccentricity-dependent bearing. The novelty lies in the description of a complex, vertical, rotor-bearing-support system incorporating a nonlinear journal bearing model, to capture the effects of the rotor’s vertical orientation, as typical of hydropower applications. The system features an elastic mid-span rotor supported by a flexible tower structure. The four-shoe tilting pad bearings impose significant stiffness variations and nonlinearities, connecting the stationary and rotating components. Modal analysis identifies the critical speeds of the flexible supporting structure, and simulations in the time domain are conducted for various run-up conditions, focusing on the bearing response across the structure’s first two natural frequencies. The results show qualitative and quantitative agreement between the experimental and simulated responses, highlighting the distinct dynamic behaviors of the upper and lower bearings. The bearing response at the structure’s first critical speed is studied and demonstrates improved accuracy during critical conditions. This model builds on established methods to accurately represent vertical rotor dynamics with nonlinear, eccentricity- and speed-dependent bearing models, while extending its applicability to more complex systems by incorporating bearing support flexibility, effectively providing a framework for simulating systems such as complete hydropower units.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100242"},"PeriodicalIF":2.2,"publicationDate":"2025-06-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144522662","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mojtaba Khosravi, Mohammad Mohammadiun, Hamid Mohammadiun, Mohammad hossein Dibaei bonab, Vali parvaneh
{"title":"Solving an inverse problem with four unknown boundary conditions in a lid-driven cavity with heated walls using the levenberg-marquardt method","authors":"Mojtaba Khosravi, Mohammad Mohammadiun, Hamid Mohammadiun, Mohammad hossein Dibaei bonab, Vali parvaneh","doi":"10.1016/j.apples.2025.100245","DOIUrl":"10.1016/j.apples.2025.100245","url":null,"abstract":"<div><div>This study investigates the application of the Levenberg-Marquardt method in solving inverse heat transfer problems for a lid-driven cavity with four unknown thermal boundary conditions. The direct problem is solved using computational fluid dynamics (CFD) techniques implemented in OpenFOAM, employing the URANS equations. The numerical framework is first validated against experimental data from literature for a cavity with known boundary conditions. The inverse analysis focuses on simultaneously estimating four wall temperatures using temperature measurements at various sensor locations. The effects of sensor quantity and placement, algorithm parameters (fractional increment and damping coefficient), and measurement noise on the solution accuracy are systematically examined. The algorithm demonstrates robust convergence using a fractional increment of 0.0001 and an initial damping value of 1.0. It also maintains stability and accuracy even when measurement noise reaches up to 10 % of the maximum temperature difference. Under various conditions, the proposed approach consistently converges in approximately 12 iterations, confirming its effectiveness for simultaneously estimating multiple thermal boundary conditions in enclosed cavities. This study contributes to the development of reliable inverse methods for industrial applications involving natural convection in temperature-controlled chambers.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"23 ","pages":"Article 100245"},"PeriodicalIF":2.2,"publicationDate":"2025-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144549802","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}