Applications in engineering science最新文献

An experimental investigation of selective laser melting for coating of WCCo powder on steel substrates

IF 2.2

Applications in engineering science Pub Date : 2025-03-01 DOI: 10.1016/j.apples.2025.100207

Michael Taylor Hurst , Mathew Kuttolamadom , Chao Ma , Jyhwen Wang

{"title":"An experimental investigation of selective laser melting for coating of WCCo powder on steel substrates","authors":"Michael Taylor Hurst , Mathew Kuttolamadom , Chao Ma , Jyhwen Wang","doi":"10.1016/j.apples.2025.100207","DOIUrl":"10.1016/j.apples.2025.100207","url":null,"abstract":"<div><div>The performance of metal forming dies heavily depends on their surface characteristics including surface roughness and hardness. In forming complex part geometry, advanced die technologies are often used to control material flow such that wrinkling or fracture of workpiece can be prevented. This research investigate the use of selective laser melting (SLM) process to selectively coat WC<img>Co on steel substrates to potentially improve metal forming die performance. Experiments were conducted to study the effects of volumetric energy density (VED) on the integrity and properties of the resulting surface. Instruments including microscopy, interferometry, spectroscopy, and hardness measurements were used to characterize the coated surfaces. The results show that coating defect such as cracks and spatters can be reduced with increased VED. The coating hardness, in general, decreases with increased VED. As stainless steel and H13 tool steel were used as the substrate, the study also identified that the thermal conductivity of the substrate material play a significant role in crack formation. It is also found that surface preparation, through machining, can affect the retention of the powder and lead to a higher surface hardness. Overall the hardness increase ranged from 200 % to 300 %. The conclusions of the present work can be used as a guide for developing high performance coating on sheet metal forming dies.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"21 ","pages":"Article 100207"},"PeriodicalIF":2.2,"publicationDate":"2025-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143534971","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Design and fabrication of foam-filled topology optimized composite structures using an improved non-monotonic interpolation function

IF 2.2

Applications in engineering science Pub Date : 2025-03-01 DOI: 10.1016/j.apples.2025.100205

Yihao Dong , Yinan Yu , Ping Hong , Xuechen Gu , Jiaqi Qu , Shaoming He , Muhayy Ud Din , Irfan Hussain

{"title":"Design and fabrication of foam-filled topology optimized composite structures using an improved non-monotonic interpolation function","authors":"Yihao Dong , Yinan Yu , Ping Hong , Xuechen Gu , Jiaqi Qu , Shaoming He , Muhayy Ud Din , Irfan Hussain","doi":"10.1016/j.apples.2025.100205","DOIUrl":"10.1016/j.apples.2025.100205","url":null,"abstract":"<div><div>Spatial topology and foam-filled structures are prominent macroscale characteristics observed in avian feathers and bones. However, the extraction of uniform thickness shell in a topology optimization process as well as fabricated by carbon fiber reinforced plastic is still challenge. This paper proposed a integration framework on the design and manufacturing of the topology optimized structure with rigid shell and foam filled. A modified non-monotonic function is carried out to interpolate the border coat and the infill foam, directly extract an unique coat from the single material topology optimization process. The sensitivities analyze the non-monotonic interpolation, objective and constraint considered in the optimization procedure. With this interpolation and control subsequent, we come up with a dual-molding method to fabricate the optimized structure with topology layout, rigid shell and foam infill. We compare the stiffness performance of the composite with the single material topology optimization result to discover the improvement of proposed method. The result apply to the laser altimeter sensor bracket of unmanned helicopter with high load bearing stiffness and limited design area. These bio-inspired composite with foam infill and rigid shell will improve synthetic layout that maximized the structural performance for potential use in the future transportation system.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"21 ","pages":"Article 100205"},"PeriodicalIF":2.2,"publicationDate":"2025-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143562938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Experimental-based Gaidai multidimensional reliability assessment approach for wind energy harvesters

IF 2.2

Applications in engineering science Pub Date : 2025-03-01 DOI: 10.1016/j.apples.2025.100209

Oleg Gaidai , Jinlu Sheng , Alia Ashraf , Yan Zhu , Zirui Liu , Hongchen Li , Yu Cao

{"title":"Experimental-based Gaidai multidimensional reliability assessment approach for wind energy harvesters","authors":"Oleg Gaidai , Jinlu Sheng , Alia Ashraf , Yan Zhu , Zirui Liu , Hongchen Li , Yu Cao","doi":"10.1016/j.apples.2025.100209","DOIUrl":"10.1016/j.apples.2025.100209","url":null,"abstract":"<div><div>Dynamic Energy Harvesters (EH) playing nowadays significant role within green/renewable energy engineering, thus, in addition to numerical modelling, thorough lab/experimental research, as well as multimodal structural design and reliability approaches being required for operational longevity and safety. Performance of a particular EH device had been examined in this investigation, utilizing extensive lab wind tunnel tests, provided realistic range of windspeeds. Presented study offers state-of-the-art multidimensional structural risk assessment methodology, particularly suitable for multimodal nonlinear dynamic EH systems. Multidimensional dynamic system reliability can be analyzed via direct Monte Carlo Simulations (MCS) or via physical measurements, conducted across a representative period, resulting in jointly quasi-ergodic timeseries, representing EH multidimensional system's dynamics. Presented study demonstrated that the proposed multimodal risk assessment methodology was able to accurately forecast EH system's damage and failure risks, based on lab measured dynamics.</div><div>High dimensionality along with complex inters-correlations between structural EH system's components may present challenge for existing reliability assessment methodologies, as those are mostly limited to univariate or at most bivariate reliability analyses. Presented study's main objective was to establish a novel multidimensional structural reliability assessment methodology, enabling relevant excessive dynamics information to be extracted from experimentally recorded/measured time-histories. Advocated multimodal, multidimensional reliability methodology enables efficient, yet accurate prognostics of structural damage (failure) risks for a variety of nonlinear dynamic systems.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"21 ","pages":"Article 100209"},"PeriodicalIF":2.2,"publicationDate":"2025-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143547136","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Integrated fluidic actuators for two-way concrete slabs

IF 2.2

Applications in engineering science Pub Date : 2025-03-01 DOI: 10.1016/j.apples.2025.100208

Matthias J. Bosch , Markus Nitzlader , Matthias Bachmann , Hansgeorg Binz , Lucio Blandini , Matthias Kreimeyer

{"title":"Integrated fluidic actuators for two-way concrete slabs","authors":"Matthias J. Bosch , Markus Nitzlader , Matthias Bachmann , Hansgeorg Binz , Lucio Blandini , Matthias Kreimeyer","doi":"10.1016/j.apples.2025.100208","DOIUrl":"10.1016/j.apples.2025.100208","url":null,"abstract":"<div><div>The architecture, engineering and construction (AEC) field influences the anthropogenic CO<sub>2</sub> footprint. Concrete is one of the most widely used materials, with cement production alone being responsible for 6–10 % of worldwide anthropogenic CO<sub>2</sub> emissions. To reduce structural mass and related emissions, it is necessary to use materials more efficiently. This can be achieved by means of adaptive structure design in which actuators are an essential component. These actuators must be specifically designed to address the particular requirements of adaptive structures, in order to maximize the reduction of global warming potential (GWP) in comparison to conventional structures. For floor slabs utilizing a specific actuation concept, one key requirement for the actuators is the ability to generate constant moment curves over defined areas. This approach enables local manipulation of the slab's load-bearing behavior while reducing the number of actuators required per slab, resulting in a more efficient and resource-saving design. This contribution presents a new approach for designing actuators that meet the requirements of adaptive two-way slabs. The steps involved in the design process are outlined here, from conceptual considerations to pre-investigations and the creation of the first prototype. The prototype is then investigated in experiments and a specific numerical setup is verified. The designed integrated fluidic actuators enable precise moment generation over defined distances within the slab, directly supporting the desired actuation concept. This enhances structural performance and offers the potential for reduced material usage and associated CO₂ emissions. Overall, experimental and numerical investigation serve to validate the design approaches and concepts.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"21 ","pages":"Article 100208"},"PeriodicalIF":2.2,"publicationDate":"2025-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143529704","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Thermo-mechanical stress analysis and critical condition estimation in lithium lanthanum niobate (LiLaNbO) thin electrolyte plate of all-solid-state battery

IF 2.2

Applications in engineering science Pub Date : 2025-02-23 DOI: 10.1016/j.apples.2025.100206

Tasnuva Tabashhum Choudhury , Nahid Imtiaz Masuk , Pranoy Deb , Md. Nurul Islam , Md Ashraful Islam

{"title":"Thermo-mechanical stress analysis and critical condition estimation in lithium lanthanum niobate (LiLaNbO) thin electrolyte plate of all-solid-state battery","authors":"Tasnuva Tabashhum Choudhury , Nahid Imtiaz Masuk , Pranoy Deb , Md. Nurul Islam , Md Ashraful Islam","doi":"10.1016/j.apples.2025.100206","DOIUrl":"10.1016/j.apples.2025.100206","url":null,"abstract":"<div><div>This study analyzes the thermo-mechanical stress fields within a LiLaNbO electrolyte in all-solid-state batteries, considering various temperature gradients, boundary conditions, and material properties. Using advanced plate theory, an infinitesimally thin electrolyte plate integrated into a planar battery system was modeled. The stress distributions were computed analytically and verified with simulations using ANSYS Workbench under four distinct boundary conditions: FR (Free to expand and bend), NB (No bending, free to expand), NE (No expansion, free to bend), and NBE (No bending or expansion). For uniform temperature conditions (T1 = T2 = 350 K), compressive stresses of up to 70 MPa were observed for NBE, while FR and NB conditions yielded negligible stresses. Under temperature gradients (e.g., T1 = 300 K, T2 = 250 K to 350 K), stress profiles varied linearly along the z-axis for theoretical predictions, while simulated results showed slight deviations, with maximum stresses of approximately -60 MPa. Material properties such as Young's modulus (97–106 GPa) and thermal expansion coefficients (6 × 10⁻⁶ K⁻¹) were considered temperature-dependent, revealing their limited impact on stress distributions within 200–400 K. A novel estimation method for identifying critical operational conditions is proposed, ensuring mechanical stability by limiting stress to below 150 MPa. The findings provide actionable insights for enhancing the safety and reliability of all-solid-state batteries.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"21 ","pages":"Article 100206"},"PeriodicalIF":2.2,"publicationDate":"2025-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143488211","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Rheology of waxy oils: A critical review

IF 2.2

Applications in engineering science Pub Date : 2024-12-25 DOI: 10.1016/j.apples.2024.100202

Diogo E.V. Andrade , Cezar O.R. Negrão

引用次数: 0

A filter calibration method for laser-scanned weld toe geometries 激光扫描焊趾几何形状的滤波器校准方法

IF 2.2

Applications in engineering science Pub Date : 2024-11-06 DOI: 10.1016/j.apples.2024.100200

Finn Renken , Matthias Jung , Sören Ehlers , Moritz Braun

{"title":"A filter calibration method for laser-scanned weld toe geometries","authors":"Finn Renken , Matthias Jung , Sören Ehlers , Moritz Braun","doi":"10.1016/j.apples.2024.100200","DOIUrl":"10.1016/j.apples.2024.100200","url":null,"abstract":"<div><div>The scanning of weld seams can be used to evaluate the local weld toe geometry for fatigue assessments. Laser scanned weld seam profiles often contain noise which complicates the accurate measurement of the weld toe geometry. For that reason, filtering of the scanned data is necessary. The issue at hand is that a filtering method can significantly affect the measurement results. Therefore, a calibration of the filter input parameters is needed. In this study, a calibration method for filtered laser-scanned weld profiles is presented by using artificial weld toe geometries. The adjustment of different filter functions is achieved by using an optimization method on predefined weld toes with an artificial noise. The resulting input data for the filter functions is tested on a real specimen to verify the method. Through the calibration method it is possible to achieve satisfactory measurement results with precisely set input parameters for the filter functions. The most suitable filter functions for the measurement of the weld toe are the Gaussian and the Lowpass filter. Both functions are adequate as a universally applicable filter. For the evaluation of the measurement results of the radii and angles, a tolerance range is introduced, which is defined by the theoretically minimum measurable radii and angles. Using an adjusted Lowpass filter and a point distance of 0.07 mm set by the laser scanner, a measurement within the tolerance range of 0.2 mm is achievable for the weld toe radius. For the weld toe angle, the tolerance range of 1.5° is achieved for the majority of measurements.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"20 ","pages":"Article 100200"},"PeriodicalIF":2.2,"publicationDate":"2024-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142663677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Numerical simulation of open channel basaltic lava flow through topographical bends 明渠玄武岩熔岩流穿越地形弯道的数值模拟

IF 2.2

Applications in engineering science Pub Date : 2024-10-09 DOI: 10.1016/j.apples.2024.100196

Dale R. Cusack , David K. Muchiri , James N. Hewett , Mathieu Sellier , Ben Kennedy , Miguel Moyers-Gonzalez

{"title":"Numerical simulation of open channel basaltic lava flow through topographical bends","authors":"Dale R. Cusack , David K. Muchiri , James N. Hewett , Mathieu Sellier , Ben Kennedy , Miguel Moyers-Gonzalez","doi":"10.1016/j.apples.2024.100196","DOIUrl":"10.1016/j.apples.2024.100196","url":null,"abstract":"<div><div>In this study, we utilised computational fluid dynamics to investigate the behaviour of open-channel basaltic lava flows navigating bends on shield volcanoes. Our focus was on understanding the relationship between flow velocity, rheology, and bend geometry. Employing a simple Force Balance Model (FBM), which considers the equilibrium between hydrostatic pressure and centrifugal force, we accurately approximated the changes in the height of the lava’s free surface through various bend geometries. Our analysis includes examining the influence of channel depth, width, and bend radius on the flow, revealing that variations in these parameters significantly affect the flow’s vertical displacement. Additionally, the bend sector angle emerged as a critical factor, indicating a minimum angle necessary for the flow to fully develop before exiting the bend.</div><div>Further, we assessed the applicability of the Shallow Water Equations (SWE) for modelling the inertial displacement of the lava flow in bends, finding a good fit. The study extended to comparing the FBM’s predictions of the tilt angle of the flow’s free surface with the SWE results, showing notable agreement under specific conditions, particularly at a bend angle of 90 degrees. The impact of fluid density was also considered, revealing that density is a contributing factor to the development of the wetted line in the bend, a factor that is not captured by the simple FBM model. Finally, we explored different rheologies akin to natural lava flows, such as viscoplastic flow, and determined that factors like yield stress, consistency index, and power law index have a small impact on the flow behaviour in a steady-state condition within a bend.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"20 ","pages":"Article 100196"},"PeriodicalIF":2.2,"publicationDate":"2024-10-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142445773","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

An experimental study on heat transfer using electrohydrodynamics (EHD) over a heated vertical plate. 利用电流体力学（EHD）在加热的垂直板上进行热传递的实验研究。

IF 2.2

Applications in engineering science Pub Date : 2024-10-03 DOI: 10.1016/j.apples.2024.100198

Weerachai Chaiworapuek , Phantisa Limleamthong , Teerapat Thungthong , Jetsadaporn Priyadumkol

引用次数: 0

Lattice Boltzmann simulations of unsteady Bingham fluid flows 非稳态宾汉流体流动的晶格玻尔兹曼模拟

IF 2.2

Applications in engineering science Pub Date : 2024-10-01 DOI: 10.1016/j.apples.2024.100199

Alan Lugarini, Marco A. Ferrari, Admilson T. Franco

{"title":"Lattice Boltzmann simulations of unsteady Bingham fluid flows","authors":"Alan Lugarini, Marco A. Ferrari, Admilson T. Franco","doi":"10.1016/j.apples.2024.100199","DOIUrl":"10.1016/j.apples.2024.100199","url":null,"abstract":"<div><div>Transient flows of viscoplastic fluids have very peculiar characteristics. The startup and cessation flows of viscoplastic materials have been subject to many theoretical and numerical investigations. The most challenging aspect of numerical solutions of viscoplastic fluids is the viscosity singularity during the transition from yielded to unyielded material. Hence, the proper representation of yield surfaces is the most critical aspect of numerical methods in viscoplastic fluid flow. In the present work, we use a lattice Boltzmann scheme to solve an ideal Bingham fluid’s startup and cessation flows. This numerical scheme advantage is that can represent infinite viscosity without noticeable numerical instabilities, producing yield surfaces with more accuracy and quality. Theoretical solutions for the startup flow are available in the literature. However, it is unclear which is more accurate and what their validity ranges are. Nonetheless, these solutions served as a reference for the present simulations. The overall aspect of the numerical solutions agreed with the theoretical models. The cessation flow of the Bingham fluid was also simulated. Unlike a Newtonian fluid, this type of flow is known to have a finite period until cessation. The simulations correctly reproduced this behavior. The transient yield surfaces matched very well with augmented Lagrangian solutions.</div></div>","PeriodicalId":72251,"journal":{"name":"Applications in engineering science","volume":"20 ","pages":"Article 100199"},"PeriodicalIF":2.2,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142416774","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0