Advances in Industrial and Manufacturing Engineering最新文献_第3页

Grinding EB-PBF based additive manufactured Ti6Al4V: A surface integrity study 研磨EB-PBF基添加剂制备Ti6Al4V:表面完整性研究

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-11-01 DOI: 10.1016/j.aime.2023.100131

C.S. Rakurty , Manigandan K , Blake Bowser , Nithin Rangasamy , Satya Kakaraparthi , Ryan Dippolito , Riley Myers

{"title":"Grinding EB-PBF based additive manufactured Ti6Al4V: A surface integrity study","authors":"C.S. Rakurty , Manigandan K , Blake Bowser , Nithin Rangasamy , Satya Kakaraparthi , Ryan Dippolito , Riley Myers","doi":"10.1016/j.aime.2023.100131","DOIUrl":"https://doi.org/10.1016/j.aime.2023.100131","url":null,"abstract":"<div><p>Grinding is a finishing process typically done in most metallic manufacturing centers, primarily to achieve precision and surface improvement. Currently, the grinding process of titanium alloys generally requires flood coolant application. Electron Beam Powder Bed Fusion (EB-PBF) is an additive manufacturing process that uses an electron beam as the heat source to melt and fuse powder particles to build layer by layer to build a three-dimensional component. Grinding is a major secondary process applied to additively manufactured metals, but with the current methodologies, grinding may impart tensile residual stress on the surface, and thus the performance of the material under fatigue conditions is reduced. In this paper, a targeted cutting fluid application approach for grinding an additively manufactured titanium alloy is used to possibly impart a compressive residual stress upon the subsurface while also providing an improved surface roughness. This study uses samples ground with a traditional flood coolant and samples with targeted cutting fluid applications developed by the researchers. Metrics such as surface residual stress, surface roughness, microstructure, and microhardness were used to determine imparted qualities using the various grinding cooling methodologies. The results show that the subsurface maximum principal residual stresses decreased by 108%, the average surface roughness decreased by 33%, and the microhardness at 5 μm increased by 1% using targeted air as the cutting fluid compared to flood cooling while grinding additively manufactured Ti6Al4V. Overall, the targeted grinding cooling fluid application induced compressive subsurface residual stresses and reduced the average surface roughness.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S266691292300020X/pdfft?md5=380c8090a4e205efeb9066ba6bbf48f0&pid=1-s2.0-S266691292300020X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91992423","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Low cycle fatigue of components manufactured by rod extrusion: Experiments and modeling 棒材挤压制造部件的低周疲劳:实验与建模

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-10-20 DOI: 10.1016/j.aime.2023.100130

Kai Langenfeld , Lars Lingnau , Jan Gerlach , Patrick Kurzeja , Robin Gitschel , Frank Walther , Tobias Kaiser , Till Clausmeyer

{"title":"Low cycle fatigue of components manufactured by rod extrusion: Experiments and modeling","authors":"Kai Langenfeld , Lars Lingnau , Jan Gerlach , Patrick Kurzeja , Robin Gitschel , Frank Walther , Tobias Kaiser , Till Clausmeyer","doi":"10.1016/j.aime.2023.100130","DOIUrl":"https://doi.org/10.1016/j.aime.2023.100130","url":null,"abstract":"<div><p>The performance of formed components is significantly influenced by the initiation of ductile damage. Preceding forming operations, for instance, affect the service life determined in fatigue tests. In the current investigation, the effect of ductile damage in forming is isolated by changing the shoulder opening angle in forward rod extrusion. Forming-induced ductile damage is then related to measurements of void area fraction, density and Young’s modulus. Subsequent fatigue tests in the low cycle range indicate that the service life of the extruded components can be improved through a reduction of the forming-induced damage. A novel constitutive model considering forming-induced damage and fatigue damage is proposed to account for the observed behavior in axial fatigue tests of extruded components. The non-local ductile damage formulation is formulated in the framework of Generalized Standard Materials. Kinematic and isotropic hardening are considered. Based on earlier work of Lemaitre and Desmorat, the fatigue damage initiation criterion is extended to take the observed mechanical behavior in low cycle axial fatigue tests of formed components into account. The extended model is able to capture the effect of forming-induced damage on the service life.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-10-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49714983","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Damage and fracture in thin metal sheets: New biaxial experiments 金属薄板的损伤与断裂:新的双轴实验

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-09-16 DOI: 10.1016/j.aime.2023.100129

Steffen Gerke , Fabuer R. Valencia , Roman Norz , Wolfram Volk , Michael Brünig

引用次数: 0

Effect of uncertainty of material parameters on stress triaxiality and Lode angle in finite elasto-plasticity—A variance-based global sensitivity analysis 有限弹塑性中材料参数不确定性对应力三轴性和Lode角的影响——基于方差的全局灵敏度分析

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-09-09 DOI: 10.1016/j.aime.2023.100128

M. Böddecker , M.G.R. Faes , A. Menzel , M.A. Valdebenito

{"title":"Effect of uncertainty of material parameters on stress triaxiality and Lode angle in finite elasto-plasticity—A variance-based global sensitivity analysis","authors":"M. Böddecker , M.G.R. Faes , A. Menzel , M.A. Valdebenito","doi":"10.1016/j.aime.2023.100128","DOIUrl":"https://doi.org/10.1016/j.aime.2023.100128","url":null,"abstract":"<div><p>This work establishes a computational framework for the quantification of the effect of uncertainty of material model parameters on extremal stress triaxiality and Lode angle values in plastically deformed devices, whereby stress triaxiality and Lode angle are accepted as key indicators for damage initiation in metal forming processes. Attention is paid to components, the material response of which can be represented as elasto-plastic with proportional hardening as a prototype model, whereby the finite element method is used as a simulation approach generally suitable for complex geometries and loading conditions. Uncertainty about material parameters is characterized resorting to probability theory. The effects of material parameter uncertainty on stress triaxiality and Lode angle are quantified by means of a variance-based global sensitivity analysis. Such sensitivity analysis is most useful for apportioning the variance of the stress triaxiality and Lode angle to the uncertainty on material properties. The practical implementation of this sensitivity analysis is carried out resorting to a Gaussian process regression, Bayesian probabilistic integration and active learning in order to decrease the associated numerical costs. An example illustrates the proposed framework, revealing that parameters governing plasticity affect stress triaxiality and Lode angle the most.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49715313","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

A software for research and education in ductile damage 延性损伤研究与教育软件

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-08-19 DOI: 10.1016/j.aime.2023.100127

R.F.V. Sampaio , N.S.M. Alexandre , J.P.M. Pragana , I.M.F. Bragança , C.M.A. Silva , P.A.F. Martins

{"title":"A software for research and education in ductile damage","authors":"R.F.V. Sampaio , N.S.M. Alexandre , J.P.M. Pragana , I.M.F. Bragança , C.M.A. Silva , P.A.F. Martins","doi":"10.1016/j.aime.2023.100127","DOIUrl":"10.1016/j.aime.2023.100127","url":null,"abstract":"<div><p>This paper gives insight into the development and utilization of a computer software that uses raw experimental data from the load cells and DIC systems to obtain the instant of time at fracture <span><math><mrow><msub><mi>t</mi><mi>f</mi></msub></mrow></math></span>, the loading paths in principal strain space <span><math><mrow><msub><mi>ε</mi><mn>1</mn></msub><mo>=</mo><mi>f</mi><mrow><mo>(</mo><msub><mi>ε</mi><mn>2</mn></msub><mo>)</mo></mrow></mrow></math></span>, and their conversion into the space of effective strain vs. stress triaxiality <span><math><mrow><mover><mi>ε</mi><mo>‾</mo></mover><mo>=</mo><mi>f</mi><mrow><mo>(</mo><mi>η</mi><mo>)</mo></mrow></mrow></math></span>. Special emphasis is given to the different assumptions and stress triaxiality measures that can be used to convert the loading paths from principal strain space into the space of effective strain vs. stress triaxiality. Results for double-action radial extrusion show the differences of treating the loading paths as linear or non-linear from beginning until the onset of failure by fracture. Results also allow concluding on the importance of accounting for the stress triaxiality derived from individual experimental measurements in an average sense over the entire loading paths, to avoid overestimation and mislocation of the fracture forming limits. The applicability of the software for education and training of students in formability is also discussed.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-08-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41542993","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Predicting tool life for side milling in C45 E using Colding and Taylor tool life models 用Colding和Taylor刀具寿命模型预测C45E侧铣刀的刀具寿命

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-07-20 DOI: 10.1016/j.aime.2023.100126

Fredrik Kantojärvi , Elias Vikenadler , Daniel Johansson , Sören Hägglund , Rachid M’Saoubi

引用次数: 0

3D printing of silicone and polyurethane elastomers for medical device application: A review 用于医疗器械的有机硅和聚氨酯弹性体的3D打印：综述

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-07-13 DOI: 10.1016/j.aime.2023.100125

Myka Mae Duran , Gafaru Moro , Yang Zhang , Aminul Islam

{"title":"3D printing of silicone and polyurethane elastomers for medical device application: A review","authors":"Myka Mae Duran , Gafaru Moro , Yang Zhang , Aminul Islam","doi":"10.1016/j.aime.2023.100125","DOIUrl":"10.1016/j.aime.2023.100125","url":null,"abstract":"<div><p>Elastomers play a significant role across different fields including healthcare. They have similar mechanical properties to some of the soft tissues of the human body, which makes them useful in applications such as implants and prosthetics. However, forming elastomers for tailored-fit medical devices using 3D printing is still not yet widely utilized because of the current problems seen as innate to the elastomer properties, and the principles of 3D printing techniques. With a focus on silicone and polyurethane, this review details the state-of-the-art 3D printing techniques that are being modified over the years to allow its printability for medical applications. The paper also discusses the manufacturing challenges faced by the researchers in printing elastomers, and how these challenges are currently being addressed. This review paper shows further research direction and hopes to initiate further development of these solutions. This will allow the 3D printing of elastomers to gain widespread use in patient-specific medical devices and components with optimized functionality in the near future.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-07-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44921317","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 1

Void nucleation, growth and closure in cold forging: An uncoupled modelling approach 冷锻中的空洞形核、生长和闭合:一种不耦合的建模方法

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-06-16 DOI: 10.1016/j.aime.2023.100124

R. Gitschel, A. Schulze, A.E. Tekkaya

引用次数: 0

On the automated characterisation of inclusion-induced damage in 16MnCrS5 case-hardening steel 16MnCrS5淬火钢夹杂物损伤的自动表征

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-06-12 DOI: 10.1016/j.aime.2023.100123

Maximilian A. Wollenweber, Carl F. Kusche, Talal Al-Samman, Sandra Korte-Kerzel

{"title":"On the automated characterisation of inclusion-induced damage in 16MnCrS5 case-hardening steel","authors":"Maximilian A. Wollenweber, Carl F. Kusche, Talal Al-Samman, Sandra Korte-Kerzel","doi":"10.1016/j.aime.2023.100123","DOIUrl":"https://doi.org/10.1016/j.aime.2023.100123","url":null,"abstract":"<div><p>Manganese sulphide inclusions are commonly found in steels and known to facilitate the formation of deformation-induced damage sites in the form of voids during cold forming. These damage sites either exist as cracks, splitting the inclusion in two parts, or as delamination, separating the inclusion from the surrounding steel matrix. Both negatively influence the longevity of components, especially under cyclic loading. The analysis of damage is inherently scale-bridging, ranging from deteriorated global mechanical properties of the finished part, over the damage behaviour of individual inclusions, to the local description of individual voids. In this work, we set out to devise an analysis approach gathering information on all these scales. To this end, we conducted in-situ tensile tests while acquiring high resolution SEM panoramic images and analysed them with two neural networks, trained for this work, to detect damage sites with respect to the inclusions at which they nucleated. We find that the main damage mechanism during tensile deformation parallel to the length of inclusions is cracking and that damage evolution is equally influenced by void nucleation and void growth in the observed range of deformation. By focussing on the damaging behaviour of different inclusions, we show that the position of inclusions in the microstructure influences the resulting damage evolution and that the vicinity of pearlite bands leads to decreased damage formation.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49715385","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Influence of process parameters on single weld seam geometry and process stability in Laser Hot-Wire Cladding of AISI 52100 工艺参数对aisi52100激光热线熔覆单焊缝几何形状及工艺稳定性的影响

Advances in Industrial and Manufacturing Engineering Pub Date : 2023-06-07 DOI: 10.1016/j.aime.2023.100122

L. Budde , K. Biester , M. Lammers , J. Hermsdorf , S. Kaierle , L. Overmeyer

{"title":"Influence of process parameters on single weld seam geometry and process stability in Laser Hot-Wire Cladding of AISI 52100","authors":"L. Budde , K. Biester , M. Lammers , J. Hermsdorf , S. Kaierle , L. Overmeyer","doi":"10.1016/j.aime.2023.100122","DOIUrl":"https://doi.org/10.1016/j.aime.2023.100122","url":null,"abstract":"<div><p>Steels with high carbon content can hardly or not at all be welded, but are of great interest for cladding applications due to their high hardness. In this study, the influence of process parameters on weld seam geometry and process stability is investigated when welding AISI 52100 bearing steel using the laser hot-wire cladding process. Process stability is evaluated using actual and set values for the wire feed rate and current parameters to determine a process window for a stable welding process. Weld seams are measured and analyzed in terms of width, height, contact angle, and shape. The effect of the process parameters on the weld seam geometry is investigated and appropriate mathematical functions to describe the geometry are determined. Process parameter sets in the range of 1-2 m/min wire feed rate and 45-75 A hot wire current were investigated. Unstable parameter sets occur clustered at high wire feed rate of 2 m/min for all hot wire currents. In addition, the process is unstable at high hot wire current of 75 A and low wire feed speed of 1 m/min. The remaining parameter sets resulted in a stable process. The investigated functions parabolic, cosinusoidal and circular arc for the mathematical description of the weld seam geometry, no clearly significant result could be determined. Only a trend towards the circular arc function and the parabolic function is apparent.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49715382","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0