Advances in Industrial and Manufacturing Engineering最新文献

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Fast, lean-and-agile, multi-parameter multi-trending robust quality screening in a 3D-printed product 在3d打印产品中快速,精益和敏捷,多参数多趋势健壮的质量筛选
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100051
George Besseris
{"title":"Fast, lean-and-agile, multi-parameter multi-trending robust quality screening in a 3D-printed product","authors":"George Besseris","doi":"10.1016/j.aime.2021.100051","DOIUrl":"10.1016/j.aime.2021.100051","url":null,"abstract":"<div><p>Additive manufacturing (AM) has revolutionized the local production realization of highly customizable items. However, the high process complexity - inherent to AM operations - renders uncertain the quality performance of the final products. Consequently, there is often a need to assess the unique fabrication capabilities of AM against the reoccurring issues of process instability and end-product inconsistency. Improvement opportunities may be identified by empirically exploring the complex phenomena that regulate the quality performance of the final products. Thus, focused quality-screening and process optimization studies should additionally take into account the special need for speedy, practical and economical experimentation. Robust multi-factorial solvers should predict effect strength by relying on small samples while possibly dealing with non-linear and non-normal trends. We propose a nonparametric modification to the classical Taguchi method in order to enable the generation of rapid and robust screening/optimization predictions for an arbitrary 3D-printing process. The new methodology is elucidated in a recently published dataset that involves the difficult Taguchi screening/optimization application of a fused deposition process. We compare differences in the predicted effect-strength magnitudes between the two approaches. We comment on the practical advantages that the new technique might offer over the traditional Taguchi-based improvement analysis. The emphasis is placed on the ‘assumption-free’ aspect, which is embodied in the new solver. It is shown that the proposed tool is agile. It could also reliably support a customized 3D-printing process by offering robust and faster quality improvement predictions.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1016/j.aime.2021.100051","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"107652867","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Engineering education amid a global pandemic 全球流行病中的工程教育
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100058
Joshua Grodotzki, Siddharth Upadhya, A. Erman Tekkaya
{"title":"Engineering education amid a global pandemic","authors":"Joshua Grodotzki,&nbsp;Siddharth Upadhya,&nbsp;A. Erman Tekkaya","doi":"10.1016/j.aime.2021.100058","DOIUrl":"10.1016/j.aime.2021.100058","url":null,"abstract":"<div><p>To investigate the impact of the sudden shift to online education triggered by the COVID-19 pandemic, a survey was conducted among international mechanical engineering students, specializing in manufacturing technology, at the TU Dortmund University. The surveyed students, were exposed to differently structured online courses from different institutes, as well as dynamic developments in each online course, over the semester and thus were able to effectively assess the pros and cons of the different teaching styles. To get the viewpoints of both the involved parties on how a successful online education course needs to be structured, a similar survey was also conducted among manufacturing engineering professors involved in Germany. The survey, a combination of Likert-scale and free-text questions, tackled the aspects of motivation to teach and learn, ensuring effective teaching and learning, and proper assessment of the learning outcomes in an online education system. The results show that both parties initially struggled with the transition, but later adapted quickly to the new style of online teaching that was inspired by the conventional flipped classroom concept. Certain structures and approaches to online teaching, such as pre-recorded lectures; interactive Q&amp;A sessions; quizzes for self-assessment, are preferred by students and teachers alike. Aspects where the viewpoints differed could be explained by the difference in age and the experience in using digital equipment. A challenge specific to online engineering education is on offering laboratory experiences to students. Possible solutions such as virtual labs, remote labs and digital-live labs that aid in overcoming this challenge are presented. Finally, based on the survey results and the author experiences on digital laboratories, best practice guidelines are presented that will help the readers in the design and deployment of online engineering courses.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1016/j.aime.2021.100058","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44359773","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 28
An efficient mathematical model for solving one-dimensional cutting stock problem using sustainable trim 用可持续修剪方法求解一维切削料问题的有效数学模型
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100046
Ravi Vishwakarma , P.L. Powar
{"title":"An efficient mathematical model for solving one-dimensional cutting stock problem using sustainable trim","authors":"Ravi Vishwakarma ,&nbsp;P.L. Powar","doi":"10.1016/j.aime.2021.100046","DOIUrl":"10.1016/j.aime.2021.100046","url":null,"abstract":"<div><p>The cutting process is an important stage of the industries which are dealing with cutting of small pieces from large items in such a way so that the wastage should be minimum. In this study, we present an effective model for solving one-dimensional cutting stock problem (1D-CSP) using sustainable trim based on Cesàro means of order <span><math><mrow><mi>λ</mi></mrow></math></span> (<span><math><mrow><mi>λ</mi></mrow></math></span> is real <span><math><mrow><mo>&gt;</mo><mo>−</mo><mn>1</mn></mrow></math></span>), with the provision of cutting at most two order lengths at a time, which is acceptable in many practical cases. Additionally, we present the comparison of the model with Residual Greedy Rounding (RGR) and CUT. It is shown that increased sustainable trim decreases the total trim loss by providing greater variety of stock lengths, which can be effectively used in future orders.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1016/j.aime.2021.100046","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"93396293","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100048
A. Erman Tekkaya
{"title":"","authors":"A. Erman Tekkaya","doi":"10.1016/j.aime.2021.100048","DOIUrl":"https://doi.org/10.1016/j.aime.2021.100048","url":null,"abstract":"","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1016/j.aime.2021.100048","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72266817","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Highly scalable and solvent-free fabrication of a solid polymer electrolyte separator via film casting technology 通过薄膜流延技术高扩展性和无溶剂制造固体聚合物电解质隔膜
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100065
Eike Wiegmann , Laura Helmers , Peter Michalowski , Arno Kwade
{"title":"Highly scalable and solvent-free fabrication of a solid polymer electrolyte separator via film casting technology","authors":"Eike Wiegmann ,&nbsp;Laura Helmers ,&nbsp;Peter Michalowski ,&nbsp;Arno Kwade","doi":"10.1016/j.aime.2021.100065","DOIUrl":"10.1016/j.aime.2021.100065","url":null,"abstract":"<div><p>In order to develop competitive all-solid-state batteries, cost efficient and highly scalable manufacturing methods need to be identified and evaluated. In this work, the scalable production of a polymer solid electrolyte (SPE) separator was investigated to gain deep knowledge on how the process parameters influences product quality and reproducibility. In detail, a sustainable, solvent-free manufacturing route for the fabrication of SPE films based on a PEO based block copolymer through a novel, highly scalable film casting process was developed. The scalability, energy consumption and the SPE separator properties film thickness, density, ionic conductivity, polymer degradation and lithium salt distribution were evaluated in comparison to a reference calendering process. Compared to the considered reference process, the developed film casting process showed improved precision at higher throughputs regarding a constant film thickness below 30 μm and SPE density. The novel film casting process showed a significantly lowered energy consumption, which is of major importance with respect to production costs and sustainability. At the same time, the electrochemical performance was preserved with an ionic conductivity of approx. 0.2 mS cm<sup>−1</sup> at 80 °C as well as a rate capability of approx. 60 mAh g<sub>LFP</sub><sup>−1</sup> at 1C discharge rate.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666912921000350/pdfft?md5=e104b79f1dc366a147f85ace0d33e789&pid=1-s2.0-S2666912921000350-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44007648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Reduced order modelling for spatial-temporal temperature and property estimation in a multi-stage hot sheet metal forming process 多阶段热成形过程中时空温度和性能估计的降阶模型
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100055
Daniel Kloeser , Juri Martschin , Thomas Meurer , Erman Tekkaya
{"title":"Reduced order modelling for spatial-temporal temperature and property estimation in a multi-stage hot sheet metal forming process","authors":"Daniel Kloeser ,&nbsp;Juri Martschin ,&nbsp;Thomas Meurer ,&nbsp;Erman Tekkaya","doi":"10.1016/j.aime.2021.100055","DOIUrl":"10.1016/j.aime.2021.100055","url":null,"abstract":"<div><p>A concise approach is proposed to determine a reduced order control design oriented dynamical model of a multi-stage hot sheet metal forming process starting from a high-dimensional coupled thermo-mechanical model. The obtained reduced order nonlinear parametric model serves as basis for the design of an Extended Kalman filter to estimate the spatial-temporal temperature distribution in the sheet metal blank during the forming process based on sparse local temperature measurements. To address modeling and approximation errors and to capture physical effects neglected during the approximation such as phase transformation from austenite to martensite a disturbance model is integrated into the Kalman filter to achieve joint state and disturbance estimation. The extension to spatial-temporal property estimation is introduced. The approach is evaluated for a hole-flanging process using a thermo-mechanical simulation model evaluated using LS-DYNA. Here, the number of states is reduced from approximately 17 000 to 30 while preserving the relevant dynamics and the computational time is 1000 times shorter. The performance of the combined temperature and disturbance estimation is validated in different simulation scenarios with three spatially fixed temperature measurements.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1016/j.aime.2021.100055","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72877449","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 6
Design, manufacturing and performance OF Fe–Mn–Si–Ni–Cr shape memory seamless couplings Fe-Mn-Si-Ni-Cr形状记忆无缝接头的设计、制造及性能研究
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-11-01 DOI: 10.1016/j.aime.2021.100061
I. Esquivel , J. Malarría , A.V. Druker
{"title":"Design, manufacturing and performance OF Fe–Mn–Si–Ni–Cr shape memory seamless couplings","authors":"I. Esquivel ,&nbsp;J. Malarría ,&nbsp;A.V. Druker","doi":"10.1016/j.aime.2021.100061","DOIUrl":"10.1016/j.aime.2021.100061","url":null,"abstract":"<div><p>The Fe–Mn–Si shape memory (SM) alloys have attracted a great deal of interest due to their good technological characteristics and mechanical properties, combined with the SM effect. They are especially useful for applications like shaft and pipe couplings. In this work, we present the development and evaluation of a procedure to manufacture SM seamless couplings. After analysing industrial forming methods, we designed and fabricated a prototype of a punch-extrusion (PE) die and obtained seamless tubes of satisfactory quality and length for manufacturing couplings. Finally, we measured the performance and SM properties of the PE couplings and compared these characteristics to those of couplings machined from a cast ingot. We concluded that a multi-step processing is an efficient solution that mitigated problems resulting from billet cooling during punching because it allows the alloy to be reheated. The PE couplings that were diametrically expanded 4% and annealed at 700 °C exhibited 75% shape recovery, while the control samples showed 20% less recovery. The union of 21 mm diameter shafts by means of PE couplings annealed at 700 °C showed 40 N-m/cm<sup>2</sup> normalized torque transmission, which was 25% greater than that found for the cast ingot couplings. We also analyzed the advantages of the PE couplings compared to a traditional shrink-fit connection.</p></div>","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666912921000313/pdfft?md5=1b2b01b8c4e01ef75abe41f2ffc83a18&pid=1-s2.0-S2666912921000313-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46331905","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
An Overview of Human Bone, Biomaterials and Implant Manufacturing 人骨、生物材料和种植体制造综述
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-08-03 DOI: 10.1201/9781003088073-9-9
Pradeep K. Singh, P. Agarwal, I. Singh, D. Mondal
{"title":"An Overview of Human Bone, Biomaterials and Implant Manufacturing","authors":"Pradeep K. Singh, P. Agarwal, I. Singh, D. Mondal","doi":"10.1201/9781003088073-9-9","DOIUrl":"https://doi.org/10.1201/9781003088073-9-9","url":null,"abstract":"","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86721825","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study of Mechanical Properties of Photo Polymer Lab-on-a-Chip Structures Fabricated by Scan-Based Microstereolithography 扫描微立体光刻制备光聚合物芯片实验室结构的力学性能研究
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-08-03 DOI: 10.1201/9781003088073-15-15
K. Raghavendra, M. Manjaiah, K. Ankit, N. Balashanmugam
{"title":"Study of Mechanical Properties of Photo Polymer Lab-on-a-Chip Structures Fabricated by Scan-Based Microstereolithography","authors":"K. Raghavendra, M. Manjaiah, K. Ankit, N. Balashanmugam","doi":"10.1201/9781003088073-15-15","DOIUrl":"https://doi.org/10.1201/9781003088073-15-15","url":null,"abstract":"","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83261978","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Microstructure and Post-Processing on the Corrosion Behaviour of Metal Additive Manufactured Components 显微组织及后处理对金属增材制造零件腐蚀行为的影响
Advances in Industrial and Manufacturing Engineering Pub Date : 2021-08-03 DOI: 10.1201/9781003088073-13-13
P. K. Diljith, A. N. Jinoop, C. Paul, K. Bindra
{"title":"Effect of Microstructure and Post-Processing on the Corrosion Behaviour of Metal Additive Manufactured Components","authors":"P. K. Diljith, A. N. Jinoop, C. Paul, K. Bindra","doi":"10.1201/9781003088073-13-13","DOIUrl":"https://doi.org/10.1201/9781003088073-13-13","url":null,"abstract":"","PeriodicalId":34573,"journal":{"name":"Advances in Industrial and Manufacturing Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84808479","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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