Journal of Advanced Joining Processes最新文献

{"title":"Fe/polymer joining via Fe/TiB2 composite structures via in-situ laser-induced reaction of Fe-Ti-B system: Effect of powder composition","authors":"Shaoyun Zhou,&nbsp;Koki Omiya,&nbsp;Yuto Ueda,&nbsp;Asuka Suzuki,&nbsp;Naoki Takata,&nbsp;Makoto Kobashi","doi":"10.1016/j.jajp.2024.100249","DOIUrl":"10.1016/j.jajp.2024.100249","url":null,"abstract":"<div><p>Achieving strong direct joining between steel and polymers through mechanical interlocking is crucial for developing multi-material structures, particularly in the automotive and aerospace industries. This study synthesized micro-scale structures on a pure Fe substrate (simulating interstitial-free (IF) steel) for mechanical interlocking with thermoplastic parts. Numerous submillimeter-scale Fe/TiB₂ composite particles were in-situ synthesized by laser scanning on the Fe-Ti-B powder mixture and well-bonded with the Fe substrate. The effects of powder composition (TiB₂ volume fraction) on the morphology, microstructure, and joint strength with PA6 were investigated. A TiB₂ volume fraction over 60 % was essential for the formation of the composite particles promoted by a TiB₂ skeletal structure. Higher TiB₂ volume fractions increased the area fraction of the composite particles and decreased the bonding ratio (adhesive) of the particles with the substrate due to poor adhesiveness at the edge of the laser-scanning line. A wider high-temperature region was generated at a higher TiB₂ volume fraction, suggesting that the reaction heat to form TiB₂ assisted the bonding of the particles with the substrate at the edge of the laser scanning line. The Fe/PA6 joint strength increased to approximately 30 MPa with increasing the TiB₂ volume fraction to 100 % and showed a linear correlation with the product of particle area fraction and bonding ratio. A higher TiB₂ volume fraction was preferable for enhancing the joint strength via the micro-scale structures synthesized by laser scanning on the Fe-Ti-B powder mixture. A combination of the micro-structuring process using a high fraction of TiB₂ with advanced joining technologies will contribute to manufacturing high-strength Fe/polymer hybrid parts.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100249"},"PeriodicalIF":3.8,"publicationDate":"2024-09-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000657/pdfft?md5=53be598e789d8f527444022129922e10&pid=1-s2.0-S2666330924000657-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142151888","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Interfacial inhomogeneous plastic deformation during rotary friction welding of dissimilar AA2219-SS321 joint combination with AA6061 interlayer","authors":"Neeraj Kumar Mishra ,&nbsp;S.G.K. Manikandan ,&nbsp;Amber Shrivastava","doi":"10.1016/j.jajp.2024.100245","DOIUrl":"10.1016/j.jajp.2024.100245","url":null,"abstract":"<div><p>This research investigates the inherent radial non-uniformity within the rotary friction welding process, particularly concerning microstructure attributes like grain size, grain boundaries, misorientation angles, and interlayer presence along the radial axis. SS321-AA2219 rotary friction welding was carried out with and without an AA6061 interlayer. The numerical thermal model suggests increase in temperatures from the center to the periphery, due to non-uniform heat generation. Also, dissimilar material across the interface resulted in an asymmetric temperature profile along axial direction. Plastic deformation on the Aluminum side suggests dynamic recrystallization and grain refinement, whereas pronounced low-angle grain boundary (LAGB) formation near the SS side interface validates dynamic recovery. A radial non-uniformity in microstructure is observed, with metrics such as average grain size, LAGB fraction, and misorientation showing an increase from the center towards the periphery. The insertion of an interlayer alters process dynamics, manifesting in reduced temperatures and heightened forces, resulting in a more consolidated joint by enhancing the strength by 31 %. Interdiffusion of elements across the interface formed Fe-Al intermetallic compounds (IMC) confirmed with X ray diffraction. Fractography analysis elucidates the presence of rubbing marks and facet surfaces in interlayer-less joints, while joints with interlayer display sticking and dimples.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100245"},"PeriodicalIF":3.8,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S266633092400061X/pdfft?md5=449a36bd2bf29ba4780431b636df7c85&pid=1-s2.0-S266633092400061X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142096133","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Loosening phenomenon on thin plates bolted joint due to offset load","authors":"Naoki Yamamoto ,&nbsp;Takehiro Ohno ,&nbsp;Shinji Hashimura","doi":"10.1016/j.jajp.2024.100247","DOIUrl":"10.1016/j.jajp.2024.100247","url":null,"abstract":"<div><p>In this study, the new loosening behavior was discovered and investigated when offset loads were repeatedly applied to both ends of a bolted joint initially tightened to a thin plate made of high-tensile steel. In the experiments, the impact of offset distance on reduction of clamp force was investigated through multiple applications of symmetric offset axial load to the bolted joint assembly. The experimental results showed that even a slight offset load reduced the clamp force, and the larger the offset distance, the greater the reduction of the clamp force. It was also found that the decrease in clamp force depends not on the number of times the offset load is applied but on the magnitude of the offset load. Until now even if the thin plate bolted joint was subjected to an offset load, as long the plates do not deform significantly due to plastic deformation, it has been generally recognized that the clamp force is not reduced. This loosening phenomenon is new and its mechanism has not been elucidated yet. In order to clarify the mechanism that may lower the clamp force, this study conducted FE analysis using a simplified model of a bolted joint. In the FE model, the bolt and nut are considered as a single unit and the effect of slippage between the thread surfaces and the effect of plastic deformation is ignored by using elastic analysis. The results of the FE analysis showed that the main factor causing the reduction in clamp force was slippage between the thin plates to be joined, which was caused by offset load, and that the slippage didn't return to the original position resulting in the reduction in clamp force.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100247"},"PeriodicalIF":3.8,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000633/pdfft?md5=003ec95187e4c76c2e1311bb8b75939d&pid=1-s2.0-S2666330924000633-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142122858","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Friction weldability of ultrafine-grained titanium grade 2","authors":"Beata Skowrońska ,&nbsp;Tomasz Chmielewski ,&nbsp;Michał Baranowski ,&nbsp;Mariusz Kulczyk ,&nbsp;Jacek Skiba","doi":"10.1016/j.jajp.2024.100246","DOIUrl":"10.1016/j.jajp.2024.100246","url":null,"abstract":"<div><p>The paper presents the results of an experimental study of the friction weldability of Titanium Grade 2 with ultrafine-grained (UFG) microstructure obtained by hydrostatic extrusion and rotary swaging (HE+RS). High-speed friction welding with different rotational speed (<em>n</em>) values was used as a joining method. The best properties were obtained for <em>n</em>=7000 rpm. Metallographic observations confirmed the formation of a continuous friction joint with a changed microstructure of the base material in the thermal-mechanical affected zone (TMAZ) and a friction weld (FW). The results of the mechanical properties showed the greatest decrease in hardness in the TMAZ. The friction welded joint had an 18 % lower tensile strength value than initial state UFG Titanium Grade 2 after the HE+RS process (with UTS=1050 MPa).</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100246"},"PeriodicalIF":3.8,"publicationDate":"2024-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000621/pdfft?md5=b28c8deec0f62e706bc0fd10cfcaed21&pid=1-s2.0-S2666330924000621-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142095962","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Improvements in manufacturability, bonding strength, and curing efficiency of a silicone adhesive","authors":"Ye Yang ,&nbsp;Jinfeng Xu ,&nbsp;Xusheng Chen ,&nbsp;Wang Yang ,&nbsp;Lina Si ,&nbsp;Hongjuan Yan ,&nbsp;Zhaoliang Dou ,&nbsp;Fengbin Liu ,&nbsp;Huanxiong Xia","doi":"10.1016/j.jajp.2024.100243","DOIUrl":"10.1016/j.jajp.2024.100243","url":null,"abstract":"<div><p>Two-component room temperature vulcanizing silicone adhesive RTV566 with a lower elastic modulus has been widely used in precision optomechanical products such as remote sensors and aerospace infrared cameras. However, the silicone adhesive is of poor manufacturability due to its extremely high viscosity, and the bonded joint usually exhibits low bonding strength and requires a long curing time. This paper investigates a way to improve both the adhesion strength and curing efficiency of Invar alloy and optical glass with RTV566 through single-lap experiments. It is found that adding small amounts of acetone and water can significantly reduce the viscosity, enhance the bonding strength, and shorten the curing time. The viscosity can be reduced by 63.4 % and the bonding strength can be improved by 136.4 % with the weight ratio of adhesive to acetone being 20:2. Moreover, a little amount of water in the weight ratio of 100:10:0.1 (adhesive: acetone: water) can shorten the curing time from 7 days to 4 days without harms to the bonding strength and elastic modulus. As to the mechanism, the silicone adhesive can be dissolved by acetone and its sulfuration reaction can be enhanced by water, resulting in good manufacturability and high curing efficiency. This work contributes a novel and easy-to-use method to greatly improve the performances of the bonding process of precision optical structures.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100243"},"PeriodicalIF":3.8,"publicationDate":"2024-08-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000591/pdfft?md5=7609b8d2d67a410ce4dc74ffce696493&pid=1-s2.0-S2666330924000591-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142044611","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Fracture toughness and microstructural analysis of rotary friction welded S355J2 and SS316L steels for critical applications","authors":"Rajkumar Das ,&nbsp;Giribaskar Sivaswamy ,&nbsp;Himanshu Lalvani ,&nbsp;Ajit Pal Singh","doi":"10.1016/j.jajp.2024.100244","DOIUrl":"10.1016/j.jajp.2024.100244","url":null,"abstract":"<div><p>Dissimilar metal welding is seeing growing adoption across industries to enhance structural functionality and efficiency. Achieving high-quality, defect-free dissimilar weld joints requires a comprehensive understanding of the interrelationships between the welding-induced microstructural changes and the material's performance characteristics, particularly its fracture-related properties. This study investigates the impact of microstructural changes on the fracture toughness of dissimilar welds between structural low-carbon steel (S355J2) and austenitic stainless steel (SS316L) prepared using the Rotary Friction Welding (RFW) technique. Welding preforms were created from respective pipe pup pieces. The evaluation involves microstructural analysis, tensile testing, hardness testing, and fracture toughness testing using compact tension specimens derived from various zones of the weld joints. Results revealed significant microstructural differences across the weld joint. The weld region exhibited stable hardness with a maximum of 208 HV1 in S355J2′s thermo-mechanically affected zone (TMAZ). High tensile strength (Ultimate Tensile Strength 540 MPa, Yield Strength 367 MPa) with failures mainly on the S355J2 side. The fracture toughness (K_Q) matched parent metal values, with the RFW weld centre line (WCL) showing superior crack tip opening displacement (CTOD) of 0.35 mm. Fractography generally indicates ductile failure.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100244"},"PeriodicalIF":3.8,"publicationDate":"2024-08-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000608/pdfft?md5=1dc49706d6daaaa8ad10f8ccf1c90f42&pid=1-s2.0-S2666330924000608-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142095961","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effect of weld-line position on springback behavior in advanced high-strength steel tailor-welded blanks on hat-shaped bending application","authors":"Rittichai Phaoniam,&nbsp;Komgrit Lawanwong","doi":"10.1016/j.jajp.2024.100241","DOIUrl":"10.1016/j.jajp.2024.100241","url":null,"abstract":"<div><p>In this study, both experiments and finite-element analysis are performed to elucidate the effect of weld-line position on the springback behavior of advanced high-strength steel tailor-welded blanks (AHSS-TWBs). AHSS-TWBs are fabricated from grade 590Y high-strength steel and 980Y advanced high-strength steel, each with a thickness of 1.2 mm. Gas tungsten arc welding is performed to obtain autogenous butt-weld joints. Three distinct weld-line position patterns are systematically analyzed to investigate the springback phenomenon via hat-shaped draw bending. Experiments on the AHSS-TWBs show that the weld-line position affects springback. The stress distribution changes with the weld-line position, thereby initiating variations in both the components of the bending moment and the corresponding springback angle. Depending on the weld-line position, different springback behaviors and bending moments are resulted on the components.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100241"},"PeriodicalIF":3.8,"publicationDate":"2024-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000578/pdfft?md5=428b51fc4d13681df3ff6261a668485b&pid=1-s2.0-S2666330924000578-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142020743","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effect of foam interlayer thickness and pore size on the microstructure and properties of brazed joints","authors":"Yifeng Xiao ,&nbsp;Zhang Song ,&nbsp;Qiankun Zhang ,&nbsp;Rui Zhang ,&nbsp;Shijie Bai ,&nbsp;Liang Wu","doi":"10.1016/j.jajp.2024.100242","DOIUrl":"10.1016/j.jajp.2024.100242","url":null,"abstract":"<div><p>Ni foam was introduced as an interlayer to improve the performance of the brazed C/C composite-TC4 titanium alloy joint, and high-quality brazed connections of c/c composites and TC4 were realized. Compared to a brazing joint without foam, the introduction of a foam Ni interlayer can achieve a more uniform bonding interface. The effects of the thickness and pore size of the foam Ni interlayer on the microstructure, mechanical properties and residual stresses of the joints were investigated. With increasing thickness and pore diameter, Ag-based solid solutions and Ti–Cu intermetallic compounds first become more dispersed and smaller at the center of the brazed joints, and then aggregate to become larger. The brazed interface microstructure with a 0.4 mm thick foam Ni interlayer with a pore size of 0.5 mm was more uniform, and the shear strength of the joint reached 21.23 MPa, representing an 85.96 % increase compared to the joint without the foam Ni interlayer. The residual stress and its distribution calculated by finite element method (FEM), and the residual stress of the brazed joint decreased from 467 MPa/-289.53 MPa to 457.96 MPa/-234.98 MPa. These results indicated that the Ni foam could act as a buffer layer to reduce the residual thermal stress, and improve the mechanical properties of C/C composite-TC4 titanium alloy joint.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100242"},"PeriodicalIF":3.8,"publicationDate":"2024-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S266633092400058X/pdfft?md5=d396e81f9ecdb9fd147835189740a0c4&pid=1-s2.0-S266633092400058X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142011174","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effect of welding current on the mechanical properties of Al 5083 alloy processed using high-current gas metal arc welding","authors":"Cheolho Park ,&nbsp;Hyunbin Nam ,&nbsp;Namhyun Kang","doi":"10.1016/j.jajp.2024.100240","DOIUrl":"10.1016/j.jajp.2024.100240","url":null,"abstract":"<div><p>This study investigated the effect of welding current during gas metal arc welding (GMAW) on the microstructure and composition of an Al 5083 alloy. As the welding current increased from 650 to 950 A, several changes were observed in the heat-affected zone (HAZ): grain coarsening and the formation of liquation cracks, and in the weld zone (WZ): increasing average secondary arm spacing and Mg loss. Therefore, the welding currents above 800 A are likely to cause liquation cracks in the HAZ and deterioration of the alloy's mechanical properties. Thus, welding condition with low heat input must be applied to improve the mechanical properties of the welds. This study provides a correlation between the weldability of Al 5083 alloy and welding current, offering a competitive advantage of liquid hydrogen storage containers.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100240"},"PeriodicalIF":3.8,"publicationDate":"2024-07-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000566/pdfft?md5=cbb7eec009a68bb35d90f8a5e128eea2&pid=1-s2.0-S2666330924000566-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141952557","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Flux enhancement with titanium or vanadium oxides addition for superior submerged arc welding of HSLA steel plates","authors":"Majid Malekinia ,&nbsp;Habib Hamed Zargari ,&nbsp;Kazuhiro Ito ,&nbsp;Syamak Hossein Nedjad","doi":"10.1016/j.jajp.2024.100238","DOIUrl":"10.1016/j.jajp.2024.100238","url":null,"abstract":"<div><p>A high-strength low-alloy (HSLA) steel plate of 10 mm thickness underwent submerged arc welding with enhanced fluxes containing additional titanium oxide (TiO₂) or vanadium oxide (V₂O₅). The addition of TiO₂ led to the development of a finer acicular ferrite structure but coarsening the carbide and martensite/austenite (M/A) constituents, which marginally improved the hardness, tensile strength, and ductility of weld metal. Conversely, incorporating V₂O₅ facilitated a substantial vanadium absorption (0.7 wt. %) in the weld metal, giving rise to a distinctive acicular microstructure less reliant on ferrite nucleation at non-metallic inclusions than conventional acicular ferrite. The distinctive microstructure, unique to vanadium steels, combined lath bainite with irregularly shaped granular bainite. The resultant dual-mode bainitic structure, coupled with a more uniform distribution of refined microphase constituents, outperformed the conventional acicular ferrite, delivering more than 20% and 13% improvements in yield and tensile strengths respectively, as evidenced by transverse tensile tests on the weld metals.</p></div>","PeriodicalId":34313,"journal":{"name":"Journal of Advanced Joining Processes","volume":"10 ","pages":"Article 100238"},"PeriodicalIF":3.8,"publicationDate":"2024-07-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2666330924000542/pdfft?md5=72b4df01a39d4eb29881c56a83a0f7e1&pid=1-s2.0-S2666330924000542-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141841178","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}