{"title":"Methodology for Identifying Blunt Flaws Using Ultrasonic In-Service Inspection Data","authors":"M. Jyrkama, M. Pandey, M. Li","doi":"10.1115/PVP2018-85138","DOIUrl":"https://doi.org/10.1115/PVP2018-85138","url":null,"abstract":"This paper presents a methodology for identifying blunt flaws in piping using in-service data from ultrasonic inspection tools. The method is applicable to data obtained from predetermined inspection grids, or directly from bracelet or array type inspection tools. The flaw edge and size are identified by calculating the three-dimensional slope vector (i.e., magnitude and direction) of each point in the kriging interpolated wall thickness profile. The transition from a steeper slope to a relatively flat profile is then used by a search algorithm to determine the flaw edge.\u0000 The method is applied to the flaw assessment of feeder piping in CANDU nuclear reactors. The results show that in addition to identifying blunt flaws, the developed methodology also provides a convenient way for characterizing the flaw dimensions for structural integrity assessment. The uncertainty in the results is mainly attributed to the signal loss and coverage error associated with the inspection data.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"114 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117248097","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Value-Based Bayesian Optimization of Preventive Maintenance Programs","authors":"J. Cluever, T. Esselman, S. Harvey","doi":"10.1115/PVP2018-84832","DOIUrl":"https://doi.org/10.1115/PVP2018-84832","url":null,"abstract":"The EPRI Preventive Maintenance Basis Database (PMBD) has become a standard in the industry to develop, validate, or examine the impact of custom changes to maintenance strategies for common power plant equipment. The PMBD provides failure modes and an indication of frequency of occurrence. Recent feedback from PMBD users has made it clear that including a “Cost Module” to work with PMBD data would be a useful addition to the PMBD program and allow users to view the cost impacts associated with alternate custom maintenance strategies. This paper presents a methodology for the merging of maintenance information extracted from PMBD with cost estimates and additional expert-provided reliability data to estimate a maintenance cost distribution. Additional expert information includes missing data and PM type: monitoring, wear-rate reducing (e.g. oil change), or life-restoring (e.g. refurbishment). The cost distribution is calculated via Monte Carlo simulation and is dependent on the PM plan currently considered. Value-based optimization of the PM plan is performed through Bayesian optimization of the mean PM cost by varying the various PM frequencies. Bayesian optimization iteratively uses Gaussian Process Regression (GPR) to fit a non-parametric meta-model to a noisy objective function. As a part of GPR it is necessary to fit a covariance function that describes the spatial correlation or smoothness of the objective cost function. The meta-model with the covariance function effectively produces a built-in sensitivity analysis for the optimization as well.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"6 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115173568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Prediction of Erosion Damage in a Choke Valve Working in Severe Slurry Conditions","authors":"S. Malavasi, G. Messa, M. Negri","doi":"10.1115/PVP2018-84293","DOIUrl":"https://doi.org/10.1115/PVP2018-84293","url":null,"abstract":"Wellhead choke valves, frequently used to control oil and gas flow rates from producing wells in the petroleum industry, may experience loss of material due to the impingements of solid particles within the extraction fluids. This phenomenon, called impact erosion, is a serious concern to engineers, as it can result in loss of performance or even failure of the devices. Being capable to identify the valve components which are most vulnerable to impact erosion and provide quantitative estimation of the useful life of the chokes under actual production conditions may open the way to improved design and maintenance. The present contribution focuses on the use of Computational Fluid Dynamics techniques for predicting the impact erosion of a choke valve working in severe slurry conditions. The in-house erosion prediction library E-CODE, developed within the authors’ research group and illustrated in previous works, was employed to model the complex phenomena occurring in the valve. The good agreement between the numerical estimates and the outcomes of a test performed in the Hydraulic Laboratory of Politecnico di Milano indicated that, given the composition of the slurry environment and the operation condition of the valve, it is possible to estimate with reasonable accuracy the erosion characteristics of the device. This will allow gathering useful information for improving the scheduled maintenance of the production systems and the design of heavy-duty equipment.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"os-40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127780207","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Long-Term Operation of BWR RPV and its Internals","authors":"O. Cronvall","doi":"10.1115/PVP2018-84541","DOIUrl":"https://doi.org/10.1115/PVP2018-84541","url":null,"abstract":"This study concerns the long-term operation (LTO) of a boiling water reactor (BWR) reactor pressure vessel (RPV) and its internals. The main parts of this study are: survey on susceptibility to degradation mechanisms, and computational time limited ageing analyses (TLAAs).\u0000 The ageing of nuclear power plants (NPPs) emphasises the need to anticipate the possible degradation mechanisms. The BWR survey on susceptibility to these uses the OL1/OL2 RPVs and significant internals as a pilot project.\u0000 It is not necessary to carry out the TLAAs for all components. Some components were excluded from the TLAAs with a screening process. To do this, it was necessary to determine the component specific load induced stresses, strains and temperature distributions as well as cumulative usage factor (CUF) values.\u0000 For the screened-in components, the TLAAs covered all significant time dependent degradation mechanisms. These include (but are not limited to):\u0000 • irradiation embrittlement,\u0000 • fatigue,\u0000 • stress corrosion cracking (SCC), and\u0000 • irradiation accelerated SCC (IASCC).\u0000 For the components that were screened-in, the potential to brittle, ductile or other degradation was determined. Only some of the most significant cases and results are presented. According to the analysis results, the operational lifetime of the OL1/OL2 RPVs and internals can safely be extended from 40 to 60 years.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127645518","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Hu Jinqiu, Zhang Laibin, Wang Ronghan, Qing-chun Ma
{"title":"Fire Accident Inversion Method Base on STAMP and Topological Network for LNG Depot","authors":"Hu Jinqiu, Zhang Laibin, Wang Ronghan, Qing-chun Ma","doi":"10.1115/PVP2018-85113","DOIUrl":"https://doi.org/10.1115/PVP2018-85113","url":null,"abstract":"Natural Gas is becoming an important energy source option and the capacity of the world to produce it is surging. Natural gas is usually liquefied for shipping and storage. Fire and explosion are among the most dangerous accidents in facilities at LNG Depot; especially pool fire is the most frequent incidents. At the same time the chain of accidents may lead to extremely severe consequences. In order to avoid such calamity a detail study on accident inversion technology is required to save human lives and prohibit the destruction of LNG Depot. In this thesis a topological network based fire accident inversion method for LNG tank fire accident is proposed. Firstly, analyze the LNG depot with the STAMP/STPA method. Then, the topology model of LNG tank fire inversion is established, and the optimal estimator of the shortest path is proposed according to the weighted edge topological network structure, based on which the fire location can be determined. Case study is applied to a LNG Depot. The results show that the position of the fire source calculated by the proposed method is the same as that of the simulated accident by FDS, which proves the feasibility of the method and provides a basis for reducing the fire losses and preventing accidents of LNG.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"985 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123086606","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Temperature Jump Measurement at Stainless Steel and Helium Interface: Application to Used Nuclear Fuel Vacuum Drying Process","authors":"Cody Zampella, M. Hadj-Nacer, M. Greiner","doi":"10.1115/PVP2018-84848","DOIUrl":"https://doi.org/10.1115/PVP2018-84848","url":null,"abstract":"Vacuum drying of nuclear fuel canisters may cause the temperature of fuel assemblies to considerably increase due to the effect of gas rarefaction at low pressures. This effect may induce a temperature-jump at the gas-solid interfaces. It is important to predict the temperature-jump at these interfaces to accurately estimate the maximum temperature of the fuel assemblies during vacuum drying.\u0000 The objective of this work is to setup a concentric cylinders experimental apparatus that can acquire data to benchmark rarefied gas heat transfer simulations, and determine the temperature-jump coefficient at the interface between stainless steel surface and helium gas. The temperature-jump is determined by measuring the temperature difference and heat flux across a 2-mm gap between the concentric cylinders that contains rarefied helium and compare the results to analytical calculations in the slip rarefaction regime.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"43 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127116249","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Environmental Risk Analysis of Accidental Release From Onshore Oil Pipelines","authors":"Shengli Liu, Yongtu Liang","doi":"10.1115/PVP2018-84617","DOIUrl":"https://doi.org/10.1115/PVP2018-84617","url":null,"abstract":"Accidental releases of oil and oil products will cause extensive damage to environment, if timely and effective measures are not available. Predicting the consequences of spilled oil is of significant importance for emergency management. Although software for risk assessment of gas pipelines is very popular, few are available for hazardous liquid pipelines, due to the difference in behaviors of accidental releases of gases and liquids in the same situation. The major differences are that the spread of released oil is mainly affected by the topography of the land and may result in pollution of soil or waterways, while gas pipeline failure may form gas clouds or explosions and merely pose environmental pollution problems. An integrated model was developed in order to analyze the environmental consequences of spills from oil pipelines. The method presented in this paper allowed to predict the flow trajectory of released liquid from a pipeline and other relevant parameters, including the extent of spread of the oil and the proportion of release reaching any important location, such as a river, in any given topography. The methodology has been applied to a release, which occurred in Marshall, Michigan, in 2010. The results obtained are of the correct order of magnitude compared with realistic data. A case-study is presented and discussed to illustrate the features of the methodology. The results confirmed that the proposed model may be considered an important tool within a comprehensive approach to the management of risk related to onshore oil pipelines.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129814712","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"System and Solenoid Valve Interaction Leading to Spurious Opening","authors":"A. Reich","doi":"10.1115/PVP2018-84118","DOIUrl":"https://doi.org/10.1115/PVP2018-84118","url":null,"abstract":"In a pressurized water reactor the high pressure system vent lines from the pressurizer and reactor are routed to a common header that can be emptied to the refueling water storage tank or a drain tank. During plant testing the valves are operated in the following sequence: the pressurizer isolation valve is opened to pressurize the common header, the pressurizer isolation valve is closed, then the drain tank isolation valve is opened. This sequence of valve operation verifies that the valves open and close properly — opening the pressurizer isolation valve allows steam to enter the common header and is verified by pressure indication via a pressure transducer, and opening the drain tank isolation valve decreases the pressure in the common header and verifies that the pressurizer isolation valve closed properly. During this sequence of valve actuation, the other solenoid valves in the system are subject to transient steam pressures. During one test sequence an isolation valve to the refueling water storage tank indicated that it was not closed for a period of several seconds. Since there is only one pressure transducer in the common header, a systemlevel analysis was performed to obtain a more detailed understanding of the transient pressures in the common header, and how that might affect solenoid valve performance.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"37 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133851502","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Optimization of Reactor’s Start-Up and Shutdown Procedures by Transient Thermo-Mechanical Finite Element Analysis","authors":"Sang-Mo Lee, O. Kwon, V. Garcia","doi":"10.1115/PVP2018-84123","DOIUrl":"https://doi.org/10.1115/PVP2018-84123","url":null,"abstract":"Efficient refinery start-up and shutdown durations are vital in establishing prolonged productivity in refineries operating hydrotreating reactors. The benefits of efficient start up and shutdown cycles are extensive, and include considerable operational and cost reduction. Reduced start-up and shutdown cycles, however, require increased heating and cooling rates, which cause higher temperature gradients throughout the reactor vessel, consequently leading to higher thermal stresses, which may affect damage mechanisms and limit reactor’s life. The equipment’s OEM has defined guidelines for the reactor heating and cooling during start-up and shutdown cycles and any attempt to reduce the start-up and shutdown duration is usually limited by these guidelines. It is therefore necessary to carry out an engineering assessment to determine the effect of changing the start-up and shutdown procedures beyond the OEM guidelines on reactor’s life.\u0000 Multiple thermo-mechanical Finite Element analyses for a series of different start-up/ shutdown procedures, including the current procedure, were carried out to determine the through-wall thermal gradient and stresses, and identify the most critical locations. In order to estimate convective heat transfer coefficients, Computational Fluid Dynamic (CFD) analysis was utilized to describe the complex fluid flow behavior of the feedstock in the presence of catalysts and internal geometry features. Low Cycle Fatigue (LCF) was adopted as a main damage mechanism to quantify the damage as a result of the changed operating conditions. It was determined that the LCF life calculated in the reactor vessel’s critical damage locations was found to be sufficiently long with respect to the frequency of start/shutdown cycles, even with operating conditions exceeding the OEM limit. Therefore, alternative guidelines were suggested to achieve the time reduction in startup/shutdown operation by increasing ramp rates without compromising structural integrity of the vessel.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"2 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133865584","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Discussion on Rules of Inspection and Type Test for Imported Pressure Piping Valves in China","authors":"Lu-yun Zhou, M. Fu, Wei-pu Xu","doi":"10.1115/PVP2018-84208","DOIUrl":"https://doi.org/10.1115/PVP2018-84208","url":null,"abstract":"In recent years, the number of imported Chinese pressure pipeline valves has been increasing, and the Administration of Quality Supervision Inspection and Quarantine (AQSIQ) issued Circular No. 151 in 2012 to clarify that the imported pressure piping valves need to have type test by the bodies approved by the type testing administration verified by AQSIQ. This paper makes a comparative study on the differences of the valve test and the test standard commonly used in China and in the foreign countries, as well as on the relevant requirements of the valve manufacturing standards involved in the imported valve type test. Through the comparison on above test standards and type test requirements, the foreign manufacturers will understand the standard differences, inspection requirements and precautions when importing China’s pressure pipeline valve. Combined with imported valve inspection and type test case analysis to help foreign enterprises fully understand our laws and regulations to ensure that when they import Chinese valve, they can meet our requirements to ensure the use security.","PeriodicalId":339189,"journal":{"name":"Volume 7: Operations, Applications, and Components","volume":"60 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133073669","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}