Corrosion SciencePub Date : 2024-09-21DOI: 10.1016/j.corsci.2024.112456
Yu Fu , Hong Luo , Xinren Chen , J. Manoj Prabhakar , Xuefei Wang , Hongxu Cheng , Cuiwei Du , Songqing Hu , Xiaogang Li
{"title":"The corrosion behavior and passive film properties of the cast and annealed AlCoCrFeNi2.1 eutectic high-entropy alloy in sulfuric acid solution","authors":"Yu Fu , Hong Luo , Xinren Chen , J. Manoj Prabhakar , Xuefei Wang , Hongxu Cheng , Cuiwei Du , Songqing Hu , Xiaogang Li","doi":"10.1016/j.corsci.2024.112456","DOIUrl":"10.1016/j.corsci.2024.112456","url":null,"abstract":"<div><div>The effect of microstructure on the corrosion behavior and film properties of strengthened AlCoCrFeNi<sub>2.1</sub> eutectic high-entropy alloy (EHEA) was investigated. Annealing of the 80 % cold-rolled AlCoCrFeNi<sub>2.1</sub> EHEA at 650–1200 ℃ effectively improved the stable passive region to 930 mV, and decreased the passive current density by 25 % to 3.5 μA/cm<sup>2</sup> compared with the cast alloy in 0.1 M H<sub>2</sub>SO<sub>4</sub> solution. The improved corrosion resistance of the annealed AlCoCrFeNi<sub>2.1</sub> EHEA was attributed to the increasing oxides proportion and thickness of passive film and the reduced composition difference between FCC and B2 phases. The B2 phase in lamellae suffered the severest corrosion.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112456"},"PeriodicalIF":7.4,"publicationDate":"2024-09-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142320245","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-20DOI: 10.1016/j.corsci.2024.112462
L. Guerra-Camacho , A. Ruiz-Garcia , F.A. Godínez , J. Genesca , H. Terryn , R. Montoya
{"title":"Influence of convection during droplet evaporation on corrosion product distribution in CFRP-AA2024 galvanic couple: Modeling and experimental approaches","authors":"L. Guerra-Camacho , A. Ruiz-Garcia , F.A. Godínez , J. Genesca , H. Terryn , R. Montoya","doi":"10.1016/j.corsci.2024.112462","DOIUrl":"10.1016/j.corsci.2024.112462","url":null,"abstract":"<div><div>This work aims to clarify the impact of convection, generated within an electrolyte droplet during evaporation, on the distribution of <span><math><mrow><mi>Al</mi><msub><mrow><mrow><mo>(</mo><mi>OH</mi><mo>)</mo></mrow></mrow><mrow><mn>3</mn></mrow></msub></mrow></math></span> in the CFRP-AA2024 system. Both Finite Element and experimental approaches were employed to determine whether convection is significant or negligible. By coupling the Navier–Stokes and Nernst–Planck equations with appropriate geometric and boundary conditions, the transient distribution of corrosion products was numerically tracked. The results showed that <span><math><mrow><mi>Al</mi><msub><mrow><mrow><mo>(</mo><mi>OH</mi><mo>)</mo></mrow></mrow><mrow><mn>3</mn></mrow></msub></mrow></math></span> preferentially deposits on the CFRP surface, a pattern absent when convection is excluded. Experiments confirmed that internal convective currents can transport the <span><math><mrow><mi>Al</mi><msub><mrow><mrow><mo>(</mo><mi>OH</mi><mo>)</mo></mrow></mrow><mrow><mn>3</mn></mrow></msub></mrow></math></span> compound, aligning with the numerical predictions.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112462"},"PeriodicalIF":7.4,"publicationDate":"2024-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0010938X24006577/pdfft?md5=2c7d7c982147bc1855ba28dfd54ea1dc&pid=1-s2.0-S0010938X24006577-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142311119","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-20DOI: 10.1016/j.corsci.2024.112474
Benshi He , Xiaodong Wu , Lingfei Cao , Songbai Tang , Yurong Yang , Yan Zou
{"title":"Revealing the mechanisms of exfoliation corrosion and stress corrosion cracking for an Al-Zn-Mg-Cu alloy after continuous retrogression and re-ageing treatment","authors":"Benshi He , Xiaodong Wu , Lingfei Cao , Songbai Tang , Yurong Yang , Yan Zou","doi":"10.1016/j.corsci.2024.112474","DOIUrl":"10.1016/j.corsci.2024.112474","url":null,"abstract":"<div><div>Continuous retrogression and re-ageing (CRRA) treatment is designed to achieve an optimal balance between the strength and corrosion performance of an Al-Zn-Mg-Cu alloy. The findings suggest that intergranular corrosion predominantly affects the T6 sample, with extensive propagation into the bulk resulting in delamination and intergranular cracking. In contrast, crystallographic pitting dominates in the CRRA-treated sample, which effectively mitigates exfoliation corrosion and suppresses intergranular cracking. The different corrosion resistance between the T6 sample and the CRRA-treated sample is attributed to the disparate distribution of Cu in the alloy, which influences the corrosion rate, the types of corrosion and corrosion propagation path.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112474"},"PeriodicalIF":7.4,"publicationDate":"2024-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142320246","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Advancing the hydrogen tolerance of ultrastrong aluminum alloys via nanoprecipitate modification","authors":"Yafei Wang , Jianwei Tang , Hiro Fujihara , Nozomu Adachi , Yoshikazu Todaka , Yuantao Xu , Mainak Saha , Taisuke Sasaki , Kazuyuki Shimizu , Kyosuke Hirayama , Akihisa Takeuchi , Masayuki Uesugi , Hiroyuki Toda","doi":"10.1016/j.corsci.2024.112471","DOIUrl":"10.1016/j.corsci.2024.112471","url":null,"abstract":"<div><p>Ultrastrong metallic alloys, possessing unparalleled load-bearing abilities, are coveted in many sectors, thus attracting growing research efforts. However, these alloys encounter persistent usability challenges posed by hydrogen embrittlement, which causes unpredictable fracture through crack initiation. Due to complex hydrogen-microstructure interactions and their exacerbation under high stress, advances in hydrogen resistance in ultrastrong materials are sparse throughout their long history. Herein, we report a quantum-mechanics-informed strategy for hydrogen tolerance enhancement in ultrafine-grain-hardened Al-Zn-Mg-Cu alloys, approaching their current strength limit of approximately 1 GPa. This method involves the incorporation of hydrogen-absorbing T-phase precipitates into nanograins, to substantially reduce hydrogen coverage at potential crack initiation sites. We demonstrate, via synchrotron radiation X-ray micro-/nano-tomography, scanning transmission electron microscopy and atom probe tomography, that nanoprecipitates successfully withstand shear strains exceeding 1000 and are exploitable essentials for ultra strength-hydrogen synergy, contrasting their often-assumed secondary roles in nanocrystalline alloys due to possible strain-induced dissolution, which has intuitively excluded exploring them as central elements. Our approach potentially inspires new hydrogen-resisting alloys across a broad strength-composition space.</p></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112471"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142272827","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-19DOI: 10.1016/j.corsci.2024.112467
Shuo Wang , Daokui Xu , Baojie Wang , Zhiqiang Zhang , Xiangbo Xu , Dongliang Wang , Xin Lv
{"title":"Effect of I-phase formation on hydrogen embrittlement behaviour of as-cast Mg-8 wt%Li based alloys","authors":"Shuo Wang , Daokui Xu , Baojie Wang , Zhiqiang Zhang , Xiangbo Xu , Dongliang Wang , Xin Lv","doi":"10.1016/j.corsci.2024.112467","DOIUrl":"10.1016/j.corsci.2024.112467","url":null,"abstract":"<div><p>By performing microstructural characterization, tensile testing and failure analysis, the effects of electrochemical H-charging on microstructure and mechanical behaviour of two as-cast Mg-8Li (in wt%) based alloys were investigated and compared. Due to the in-situ formation of I-phase, the failure elongation ratio for Mg-8Li-6Zn-1Y alloy was 31.2 % and its hydrogen embrittlement (HE) susceptibility was about 1/4 that of Mg-8Li alloy after H-charging for 24 h. Moreover, the preferential location of H-induced pores transferred from two matrix phases to I-phase/matrix eutectic pockets due to the preferential H absorption of I-phase, resulting in the higher HE resistance of Mg-8Li-6Zn-1Y alloy.</p></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112467"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142272824","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-19DOI: 10.1016/j.corsci.2024.112468
Ruizhe Gao , Baihui Xing , Chao Yang , Xinyi Jiang , Juan Shang , Zhengli Hua
{"title":"Synergic effects of temperature and pressure on the hydrogen diffusion and dissolution behaviour of X80 pipeline steel","authors":"Ruizhe Gao , Baihui Xing , Chao Yang , Xinyi Jiang , Juan Shang , Zhengli Hua","doi":"10.1016/j.corsci.2024.112468","DOIUrl":"10.1016/j.corsci.2024.112468","url":null,"abstract":"<div><p>Gas-phase hydrogen permeation experiments were conducted on X80 steel at temperatures from −15℃ to 60℃ and hydrogen pressures of 1, 4, 8 MPa. Hydrogen trap densities were determined, and a method for calculating nonlinear hydrogen concentration distribution was established and verified. Results reveal different temperature dependencies for hydrogen concentrations at varying pressures. At 4 and 8 MPa, the hydrogen concentration increases with temperature, whereas at 1 MPa, it initially decreases before increasing. Additionally, the influences of hydrogen pressure, hydrogen trap binding energy, and hydrogen trap density on this trend are discussed.</p></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112468"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0010938X24006632/pdfft?md5=599ff30ace4e0e4aa468674e3503032b&pid=1-s2.0-S0010938X24006632-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142272828","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-19DOI: 10.1016/j.corsci.2024.112470
Xiaofeng Yang , Yaxin Xu , Shuo Fu , Jintao Lu , Jinyang Huang , Wenya Li
{"title":"Creep stress induced pit-to-crack transition of Super304H in fireside corrosion","authors":"Xiaofeng Yang , Yaxin Xu , Shuo Fu , Jintao Lu , Jinyang Huang , Wenya Li","doi":"10.1016/j.corsci.2024.112470","DOIUrl":"10.1016/j.corsci.2024.112470","url":null,"abstract":"<div><p>Parallel experiments on creep-rupture and corrosion of Super304H were conducted at 650 ℃ in a simulated ultra-supercritical fireside environment to study the impact of creep stress on fireside corrosion. The corrosion products, corrosion pits, grain structure and phase composition, and surface cracks of creep-corrosion and corrosion samples were compared. Results show that stresses not only affect the formation and growth of corrosion products, but also widen the recrystallization zone in corrosion affected area. A model of surface cracking from corrosion pits under the synergy of fireside corrosion and creep stress was proposed.</p></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112470"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142272826","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Enhanced hydrogen degradation of two pipeline steels by increasing inert gas pressure in hydrogen-containing mixtures: experimental and theoretical insights","authors":"Juan Shang , Ruizhe Gao , Baihui Xing , Haotian Wei , Zhengli Hua","doi":"10.1016/j.corsci.2024.112466","DOIUrl":"10.1016/j.corsci.2024.112466","url":null,"abstract":"<div><p>This study highlights the significant role of total gas pressure in enhancing hydrogen degradation in hydrogen/inert gas mixtures. Tests were performed to measure the fatigue crack growth rate (FCGR) of X80 and GB20# pipeline steels in pure hydrogen and hydrogen/nitrogen blends. Findings showed that FCGR increased in the blend with elevated total gas pressure relative to pure hydrogen, despite an equivalent hydrogen partial pressure between the two environments. First-principles molecular dynamics (FPMD) calculations revealed that the increased number of nitrogen molecules within the Fe-H<sub>2</sub>-N<sub>2</sub> systems promoted the movement velocity of hydrogen and premature dissociation of hydrogen.</p></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112466"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142272819","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-19DOI: 10.1016/j.corsci.2024.112469
Weipeng Li , Zhishan Mi , Yang He , Yaolei Han , Fangjie Shi , Qunjia Peng , Lijie Qiao
{"title":"The role of hydrogen on lead-induced localized corrosion of Alloy 690TT","authors":"Weipeng Li , Zhishan Mi , Yang He , Yaolei Han , Fangjie Shi , Qunjia Peng , Lijie Qiao","doi":"10.1016/j.corsci.2024.112469","DOIUrl":"10.1016/j.corsci.2024.112469","url":null,"abstract":"<div><div>The vital role of hydrogen on lead-induced localized corrosion of Alloy 690TT in the simulated secondary crevice chemistries of pressurized water reactor at 25 °C is investigated by using surface analysis techniques and calculations. Density functional theory (DFT) calculation reveals that there is a coupling effect between lead and hydrogen on inhibiting the kinetic diffusion of oxygen vacancies. Experimental results show that hydrogen causes the change of most easily-corroded location from the grain/carbide interface to the TiN/nucleus interface in the lead-induced corrosion process, which provides a new interpreting sight as for lead-induced stress corrosion cracking mode of nickel-based Alloys.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"240 ","pages":"Article 112469"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142311120","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2024-09-19DOI: 10.1016/j.corsci.2024.112472
Annabelle Vernouillet , Delphine Neff , Eddy Foy , Valérie Maillot , Xavier Bourbon , Didier Crusset , Nicolas Michau , Franck Agostini , James Jay Dynes , Philippe Dillmann
{"title":"Heterogeneous corrosion of carbon steel used for casing in deep geological radioactive waste repository in contact with claystone","authors":"Annabelle Vernouillet , Delphine Neff , Eddy Foy , Valérie Maillot , Xavier Bourbon , Didier Crusset , Nicolas Michau , Franck Agostini , James Jay Dynes , Philippe Dillmann","doi":"10.1016/j.corsci.2024.112472","DOIUrl":"10.1016/j.corsci.2024.112472","url":null,"abstract":"<div><div>The corrosion of C-steel in contact with the Cox claystone was studied under aerated conditions at 50°C, for 7 years, in a simplified laboratory experiment. A multi-scale and multi-technique approach, including SEM-EDX, Raman spectroscopy and STXM, was used to determine the nature and structure of the corrosion products and to better understand the mechanisms involved in the observed degradation. The effects of temperature, oxygen supply and the local influence of the composition and density of the claystone were examined here.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"241 ","pages":"Article 112472"},"PeriodicalIF":7.4,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142533222","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}