Corrosion SciencePub Date : 2025-04-29DOI: 10.1016/j.corsci.2025.112993
Jun Yu , Linzeng Wang , Guoqiang Kang , Haiou Yang , Jingyi Yang , Zhenyu Long , Xin Lin , Weidong Huang
{"title":"Performance Determined by Microstructure and Nano Film Characteristics During Electrochemical Transpassive Dissolution of Laser-Directed Energy Deposited Ti6Al4V Alloy","authors":"Jun Yu , Linzeng Wang , Guoqiang Kang , Haiou Yang , Jingyi Yang , Zhenyu Long , Xin Lin , Weidong Huang","doi":"10.1016/j.corsci.2025.112993","DOIUrl":"10.1016/j.corsci.2025.112993","url":null,"abstract":"<div><div>Electrochemical machining (ECM) is well-suited for laser-directed energy deposited (LDED) Ti6Al4V components due to its precise and efficient machining capabilities. This study investigates the electrochemical transpassive dissolution performance of LDED Ti6Al4V specimens with varying α and β microstructural characteristics achieved through the different heat treatments. It is confirmed that increase in the α phase content and elements microsegregation promotes the transpassive film porosity and the electrochemical dissolution rate, subsequently diminishes surface quality. And enhanced current densities of ECM can improve machining efficiency and surface quality. Importantly, high-resolution imaging of the transpassive film reveals its amorphous nanostructure and layered growth morphology. And the impact of microstructure and nano film on dissolution morphology is analyzed and a growth mechanism for the film's stacked-layered structure is proposed.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"253 ","pages":"Article 112993"},"PeriodicalIF":7.4,"publicationDate":"2025-04-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143903445","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-29DOI: 10.1016/j.corsci.2025.112994
Zhong Li , Chunxue Ju , Kaicheng Du , Yichen Wang , Mingxing Zhang , Miaomiao Cui , Yongqiang Fan , Dali Meng , Fuhui Wang , Dake Xu
{"title":"Myricetin as an ecofriendly antibacterial and anticorrosion agent against microbiologically influenced corrosion","authors":"Zhong Li , Chunxue Ju , Kaicheng Du , Yichen Wang , Mingxing Zhang , Miaomiao Cui , Yongqiang Fan , Dali Meng , Fuhui Wang , Dake Xu","doi":"10.1016/j.corsci.2025.112994","DOIUrl":"10.1016/j.corsci.2025.112994","url":null,"abstract":"<div><div>Screening plant extracts with both antibacterial and corrosion-inhibiting properties for prevention of microbiologically influenced corrosion (MIC) is an urgent need in developing green corrosion inhibitors. Herein, myricetin was found to meet above requirements. Further weight-loss analysis, electrochemical tests, characterization of corrosion morphology and corrosion products revealed that myricetin effectively inhibited corrosion and MIC caused by <em>Bacillus licheniformis</em>. Myricetin could also effectively prevent biofilm formation and disperse existing biofilms. DFT calculations and molecular dynamics simulations elucidated the adsorption and corrosion inhibition mechanisms of myricetin on material surfaces, and AFM test verified the adhesion process of myricetin on X80 surface.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"253 ","pages":"Article 112994"},"PeriodicalIF":7.4,"publicationDate":"2025-04-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143895161","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-28DOI: 10.1016/j.corsci.2025.112990
Hao Shi , Xukai Zhang , Chang Liu , Xing Gong , Yue Li , Raheleh Azmi , Yilun Gong , Dirk Ponge , Alfons Weisenburger , Georg Müller
{"title":"Exceptional high-temperature corrosion resistance of multi-component alloys via modulating Al and Nb","authors":"Hao Shi , Xukai Zhang , Chang Liu , Xing Gong , Yue Li , Raheleh Azmi , Yilun Gong , Dirk Ponge , Alfons Weisenburger , Georg Müller","doi":"10.1016/j.corsci.2025.112990","DOIUrl":"10.1016/j.corsci.2025.112990","url":null,"abstract":"<div><div>The chemical compatibility of metallic materials with thermal transfer/storage media, which often involves aggressive working conditions (i.e., high-temperature, corrosive environments), challenges the safe operations of advanced and sustainable energy-related infrastructures. Here, we report the corrosion-oxidation behaviors of three multi-component alloys (MCAs) when exposed to a corrosive heavy-liquid metal condition (<em>i.e.</em>, molten Pb at 650 ℃ with 10<sup>−6</sup> wt% oxygen dissolved). The two compositions, Al<sub>0.36</sub>Cr<sub>0.67</sub>FeNi<sub>0.98</sub> (HAl11) and Al<sub>0.27</sub>Cr<sub>0.71</sub>FeNi<sub>1.16</sub>Nb<sub>0.17</sub> (HAl8<sup>Nb</sup>), show excellent corrosion-resistance via passivating a protective oxide scale on the alloy surface. Further characterizations of the oxide layers differentiate their corrosion-oxidation mechanisms: a protective Al<sub>2</sub>O<sub>3</sub> oxide layer (with Cr and Fe segregation outmost) formed on HAl11 and a duplex oxide layer (outward growth of FeCr<sub>2</sub>O<sub>4</sub>/Cr<sub>2</sub>O<sub>3</sub> layer plus inward growth of an Al<sub>2</sub>O<sub>3</sub> layer) with internal oxidation on HAl8<sup>Nb</sup>. Adding Nb improved the corrosion-oxidation resistance (“Nb-doping effect”) by enhancing the outward diffusion of metallic elements and promoting the rapid establishment of an alumina scale. Besides, the presence of AlNbO<sub>4</sub>, which was predicted by thermodynamics calculation, lying between the spinel and Al<sub>2</sub>O<sub>3</sub> formation, was also confirmed by experimental observations. Our findings advance the mechanistic understanding of MCAs’ performances in extreme conditions and provide novel strategies for designing corrosion-resistant alloys targeting aggressive application environments.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"253 ","pages":"Article 112990"},"PeriodicalIF":7.4,"publicationDate":"2025-04-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143899578","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-28DOI: 10.1016/j.corsci.2025.112987
Davood Nakhaie, Edouard Asselin
{"title":"Corrosion performance of 2205 duplex stainless steel in simulated hydrometallurgical processes: A study of uniform and crevice corrosion","authors":"Davood Nakhaie, Edouard Asselin","doi":"10.1016/j.corsci.2025.112987","DOIUrl":"10.1016/j.corsci.2025.112987","url":null,"abstract":"<div><div>The corrosion behavior of SAF 2205 duplex stainless steel (DSS) is studied under acidic conditions of hydrometallurgical processes. The focus is on uniform and crevice corrosion. A Central Composite Design (CCD) was employed to evaluate the effects of temperature, sulfuric acid, hydrogen peroxide, and chloride concentration on the corrosion rate and critical crevice temperature (CCT) of 2205 DSS. Analysis of variance (ANOVA) revealed that the uniform corrosion rate is primarily influenced by temperature and chloride concentration, with both factors accelerating the corrosion of the alloy. However, the uniform corrosion rate of 2205 DSS remained generally below the 100 µm/yr threshold. Moreover, the CCT of the alloy decreased with increasing concentrations of Cl<sup>−</sup> and H<sub>2</sub>O<sub>2</sub>, while higher concentrations of H<sub>2</sub>SO<sub>4</sub> improved CCT, likely due to inhibition by sulfate ions. These findings enhance the current understanding of the corrosion resistance of 2205 DSS in aggressive environments, offering valuable insights for the application of this alloy in hydrometallurgical processes.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"253 ","pages":"Article 112987"},"PeriodicalIF":7.4,"publicationDate":"2025-04-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143895163","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-27DOI: 10.1016/j.corsci.2025.112983
Wanjing Wang , Feiya Liu , Na Liu , Chao Chen , Yizhou Li , Zhongyu Cui , Hongzhi Cui
{"title":"Effect of Mg17Al12 precipitate on corrosion behavior and corrosion anisotropy in AZ91 magnesium alloy","authors":"Wanjing Wang , Feiya Liu , Na Liu , Chao Chen , Yizhou Li , Zhongyu Cui , Hongzhi Cui","doi":"10.1016/j.corsci.2025.112983","DOIUrl":"10.1016/j.corsci.2025.112983","url":null,"abstract":"<div><div>The present work aims to elucidate the effect of Mg<sub>17</sub>Al<sub>12</sub> precipitates on the corrosion behavior and anisotropy in Mg-Al alloys, along with the underlying mechanisms involved. The corrosion of AZ91 is significantly inhibited, and its corrosion anisotropy undergoes substantial changes following aging treatment. These alterations in corrosion behavior can be attributed to the formation of Mg<sub>17</sub>Al<sub>12</sub> precipitates. The precipitates, along with corrosion products, can form a protective barrier layer resembling a “rebar-and-concrete” structure, which significantly inhibits corrosion in AZ91. Furthermore, the corrosion anisotropy of the aged alloy is related to the morphological difference of precipitates on the different orientated surfaces.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"253 ","pages":"Article 112983"},"PeriodicalIF":7.4,"publicationDate":"2025-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143899528","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"In situ microscopy and electrochemical characteristics of initiation of intergranular corrosion of aging-treated Al–1Mg–0.65Si–0.8Cu alloy in 0.1 M NaCl","authors":"Mutsuki Inagaki , Masashi Nishimoto , Mai Takaya , Izumi Muto","doi":"10.1016/j.corsci.2025.112985","DOIUrl":"10.1016/j.corsci.2025.112985","url":null,"abstract":"<div><div>This study investigated the initiation site of intergranular corrosion (IGC) in aging-treated Al–1Mg–0.65Si–0.8Cu alloy in 0.1 M NaCl. Polarization and open-circuit potential measurements were performed. Further, in situ observations were made using a small electrode area of 300 µm × 300 µm. In potentiodynamic polarization, the breakdown potential was −0.4 V vs. SHE, leading to pitting corrosion, which in turn initiated IGC. The OCP under naturally aerated conditions increased from approximately −1.2 to −0.4 V over time, and IGC was initiated at −0.4 V. Even in the case of the small electrode area (300 µm × 300 µm), IGC occurred at −0.4 V in potentiostatic polarization; high-spatial-resolution in situ observations were then performed. IGC initiated from randomly distributed Mg<sub>2</sub>Si particles and generation of gas bubbles. Moreover, the Mg<sub>2</sub>Si particles at the initiation site of IGC were located on or near the grain boundaries, and trenching was observed at the Mg<sub>2</sub>Si/alloy matrix boundaries. In addition to the exposure of the bare alloy surface by trenching, the acidification inside the trench likely contributed to the initiation of IGC. The role of Mg<sub>2</sub>Si in the initiation of IGC was examined based on the results of in situ observations and the polarization behavior.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"252 ","pages":"Article 112985"},"PeriodicalIF":7.4,"publicationDate":"2025-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143882710","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-27DOI: 10.1016/j.corsci.2025.112984
Junjie Xie , Bo Li , Dekuan Wang , Xiaoqi Liu , Lele Zhang , Yong Han
{"title":"Construction of dual-ion co-doped LDH coatings on magnesium alloys for marine applications: Achieving self-healing and anti-biocorrosion properties","authors":"Junjie Xie , Bo Li , Dekuan Wang , Xiaoqi Liu , Lele Zhang , Yong Han","doi":"10.1016/j.corsci.2025.112984","DOIUrl":"10.1016/j.corsci.2025.112984","url":null,"abstract":"<div><div>A corrosion-resistant coating for Mg alloys applied in marine environments is developed, integrating self-healing and antibacterial functions. It comprises an inner microporous MgO layer and an outer layer of layered-double-hydroxides (LDH) co-doped with MoO<sub>4</sub>²⁻ and deprotonated 2-mercaptobenzothiazolium (MBT⁻), forming Mo-S bonds. This dual-ion doping strategy enhances corrosion resistance by accelerating ion release, promoting self-healing through weakened bonding between the doped ions and LDH octahedra due to the formed Mo-S bonds. Released MBT⁻ also provides high antibacterial rate against <em>Staphylococcus aureus</em> (93.76 %) and mitigate biocorrosion. This approach offers an effective strategy for a protective coating construction on Mg in marine applications.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"252 ","pages":"Article 112984"},"PeriodicalIF":7.4,"publicationDate":"2025-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143882964","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-27DOI: 10.1016/j.corsci.2025.112982
Heng Ma , Gengxin Li , Yan Li , Tengfei Yin , Jiajun Liu , Yang Zhao , Huiyun Tian , Zhongyu Cui
{"title":"Unraveling the interfacial cathode-to-anode transition mediated by inclusion-induced localized corrosion under deaerated variable-pH conditions","authors":"Heng Ma , Gengxin Li , Yan Li , Tengfei Yin , Jiajun Liu , Yang Zhao , Huiyun Tian , Zhongyu Cui","doi":"10.1016/j.corsci.2025.112982","DOIUrl":"10.1016/j.corsci.2025.112982","url":null,"abstract":"<div><div>The effect of solution pH on the inclusion-induced localized corrosion behavior of low alloy steel in deaerated environment is investigated. An interesting transition from cathode to anode of the area adjacent to the inclusion with increasing pH is confirmed. The threshold pH is confirmed as 4.2–4.5, below which the micro-galvanic corrosion occurs, generating a circular protection region around the inclusion. Otherwise, this area is preferentially corroded, generating the shallow pits. According to the calculation of the solution chemistry, dissolution, and deposition parameters, interfacial CaCO<sub>3</sub> deposition (supersaturation >1.0) is demonstrated to be the controlling factor that determines the cathode/anode transition.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"252 ","pages":"Article 112982"},"PeriodicalIF":7.4,"publicationDate":"2025-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143882708","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-27DOI: 10.1016/j.corsci.2025.112986
Haoyang Song , Hongfei Shao , Yiwen Zhou , Chenyang Zhao , Jinze Chi , Guojiang Dong , Jiang Bi , Qiuli Zheng , Xiangdong Jia , Mikhail Dmitrievich Starostenkov , Caiwang Tan
{"title":"Effect of TiC ceramic particles and circular oscillating laser beam on corrosion resistance in fusing zone of 2195 Al-Li alloy","authors":"Haoyang Song , Hongfei Shao , Yiwen Zhou , Chenyang Zhao , Jinze Chi , Guojiang Dong , Jiang Bi , Qiuli Zheng , Xiangdong Jia , Mikhail Dmitrievich Starostenkov , Caiwang Tan","doi":"10.1016/j.corsci.2025.112986","DOIUrl":"10.1016/j.corsci.2025.112986","url":null,"abstract":"<div><div>During laser processing of Al-Li alloys, the presence of precipitates usually reduces the corrosion resistance of the fusing zone (FZ). This study provides a detailed investigation into the effects of circular oscillation and TiC particles on the corrosion resistance performance of FZ. Compared with the no oscillation mode, the average grain size of the circular oscillation-TiC sample is reduced from 42.91 μm to 31.72 μm, and the precipitated phase area decreases from 13.18 % to 8.4 %. In electrochemical test, the corrosion current i<sub>corr</sub> is 0.278 × 10<sup>−5</sup> A/cm<sup>2</sup>, which is nearly 27.4 times lower than the no oscillation mode.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"252 ","pages":"Article 112986"},"PeriodicalIF":7.4,"publicationDate":"2025-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143885975","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Corrosion SciencePub Date : 2025-04-26DOI: 10.1016/j.corsci.2025.112980
Sai Liu , Xiaopeng Hu , Yu Zou , Jinwei Guo , Qing Liu , Wang Zhu
{"title":"CMAS corrosion resistance behavior and mechanism of Hf6Ta2O17/RETaO4 (RE = Yb, Y, Eu, Sm, and Nd) composite ceramics for thermal barrier coatings","authors":"Sai Liu , Xiaopeng Hu , Yu Zou , Jinwei Guo , Qing Liu , Wang Zhu","doi":"10.1016/j.corsci.2025.112980","DOIUrl":"10.1016/j.corsci.2025.112980","url":null,"abstract":"<div><div>Multiphase engineering is an effective way to improve the corrosion resistance of thermal barrier coatings (TBCs) against CMAS. This paper investigates the CMAS corrosion behavior and corrosion resistance mechanism of RETaO<sub>4</sub>/Hf<sub>6</sub>Ta<sub>2</sub>O<sub>17</sub> (RE = Yb, Y, Eu, Sm, and Nd) composite ceramics at 1300°C. The effect of rare earth (RE) element species on the corrosion resistance of composite ceramics is explored. The results show that the corrosion products of the composite ceramics are similar to those of the single-phase Hf<sub>6</sub>Ta<sub>2</sub>O<sub>17</sub>, consisting of CaTa<sub>2</sub>O<sub>6</sub>, m-HfO<sub>2</sub>, trace amounts of HfSiO<sub>4</sub> and Ca<sub>2</sub>Ta<sub>2</sub>O<sub>7</sub>. However, the morphology and phase composition of the corrosion product layer appear to change. The composite ceramics exhibit superior resistance to CMAS corrosion compared to Hf<sub>6</sub>Ta<sub>2</sub>O<sub>17</sub>, with the corrosion resistance enhancement increasing as the doped RE<sup>3 +</sup> radius grows. Furthermore, the microstructure of the composite ceramics can significantly influence the CMAS penetration kinetics, offering new insights for the design of future CMAS-resistant TBCs.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"253 ","pages":"Article 112980"},"PeriodicalIF":7.4,"publicationDate":"2025-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143886635","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}