{"title":"IMPROVING THE QUALITY OF FRICTION WELDING BY SELECTED METHODS","authors":"K. Czerwińska, R. Dwornicka, A. Pacana","doi":"10.37904/metal.2021.4126","DOIUrl":"https://doi.org/10.37904/metal.2021.4126","url":null,"abstract":"The study is aimed to identify the causes of piston incompatibilities in the friction welding area, as well as to reduce or eliminate the occurrence of non-compliance using quality management tools (Pareto-Lorenz diagram, 5W2H and 5Why method). Diagnostic tests were carried out with visual tests and quality control results were analyzed. The subject of the research was a steel piston for diesel trucks. The studies identified the most serious non-compliance - burnout of the combustion chamber and clarified its cause - the incorrect execution of the upper fork in the area of the combustion chamber due to the lack of supervision of workers. So far, the company has not analyzed quality problems using a sequential quality management methodology, so that the corrective actions implemented have not fully achieved the quality objectives. The sequential method used in the development, including diagnostic and control tests and quality management tools, is a universal way to monitor the quality level of products and quickly correct non-conformities. There are no implications for this methodology. It can be implemented in companies producing products that ensure an adequate level of quality.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"46 1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134599628","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"EFFECT OF ROTARY SWAGING ON STRESS/STRAIN STATE WITHIN TUNGSTEN HEAVY ALLOY BAR","authors":"Ludmila Krátká, S. Kiselev","doi":"10.37904/metal.2021.4113","DOIUrl":"https://doi.org/10.37904/metal.2021.4113","url":null,"abstract":"Owing to their exceptional combination of mechanical and physical properties, tungsten heavy alloys (THAs) are advantageous for demanding applications. The presented study focuses on analysing the effects of processing of THA bar by the cold rotary swaging method, particularly on investigating the effects of processing on residual stress within the swaged bar. The stress-state was predicted numerically using the finite element method (FEM) and the results were subsequently validated using data acquired experimentally via scanning electron microscopy (SEM-EBSD). As shown by the results, the predicted parameters corresponded well with the experimentally acquired data; by the effect of the swaging process, the effective imposed strain was the highest at the surface of the bar and decreased towards its axis, which corresponded to the distribution of microhardness, as well as the detected residual stress distribution. Nevertheless, the study focused on preliminary swaging experiment consisting of two swaging passes; the predicted results impart that the stress/strain gradient will diminish with continuing swaging.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"3 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122886600","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
V. Boldyrev, V. Men’Shikov, A. Savina, N. Bogatov, F. Il’Darkhanova, Yana Seina
{"title":"DEVELOPMENT AND APPLICATION OF REMOVABLE VARNISH FOR WALL PROTECTION PAINT COATING BOOTHS","authors":"V. Boldyrev, V. Men’Shikov, A. Savina, N. Bogatov, F. Il’Darkhanova, Yana Seina","doi":"10.37904/metal.2021.4164","DOIUrl":"https://doi.org/10.37904/metal.2021.4164","url":null,"abstract":"Paint dust is a fire hazardous product, it must be removed as it accumulates in the spray booths. To facilitate cleaning of the inner walls of the chambers, they should be covered with grease or other material and cleaned together with a layer of adhering paint. Currently, there are quite a large number of protective compositions for paint booths. The paper describes the characteristics and disadvantages of modern compositions for protecting the walls of painting chambers. Studies have been carried out on the ability of the composition to be applied to various surfaces and to remove the film from these surfaces after the paintwork has dried, as well as resistance to the action of organic solvents.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"61 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124564564","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Florin Franţ, I. Mitelea, I. Bordeasu, I. Uțu, C. Crăciunescu
{"title":"IMPROVement THE CAVITATION EROSION RESISTANCE OF Al-mg alloys BY TIG SURFACE REMELTING","authors":"Florin Franţ, I. Mitelea, I. Bordeasu, I. Uțu, C. Crăciunescu","doi":"10.37904/metal.2021.4238","DOIUrl":"https://doi.org/10.37904/metal.2021.4238","url":null,"abstract":"Aluminum-based alloys (Al-Mg, Al-Si-Mg, Al-Zn-Mg, etc.) are intended for the manufacturing of parts subjected to intense stresses by cavitation erosion. This complex phenomenon includes both the hydrodynamic factors of the liquid and the microstructure, hardness and ductility characteristics of the material. The present paper describes a method of increasing cavitation erosion resistance by using the local TIG remelting technique of the AlMg3 alloys surface. The experimental tests were performed according to ASTM G32-2016 standard. The response of the material to each value of the heat input was investigated by measuring the mass loss as a function of the cavitation time and by analysing the damaged surfaces using the optical and scanning electron microscopy. It has been shown that the TIG surface modification treatment increases the resistance to cavitation erosion of the alloy, as a consequence of the higher chemical and microstructural homogeneity and finishing of the granulation.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"7 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115830636","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
K. Foniok, V. Matějka, P. Maierová, P. Matějková, J. Vlček
{"title":"Separation of the magnetic fraction from the slags originated during steel production","authors":"K. Foniok, V. Matějka, P. Maierová, P. Matějková, J. Vlček","doi":"10.37904/metal.2021.4092","DOIUrl":"https://doi.org/10.37904/metal.2021.4092","url":null,"abstract":"Metallurgical slags originating during pig iron and steel manufacturing, are valuable sources of the inorganic materials. The limitation of their recycling is usually connected to the expensive methods of the separation of the components. The steel furnace slags (FS) as well as ladle slags (LS) contains reasonable amount of iron bonded in different forms, predominantly in iron oxides. In this paper we are reporting the results of the dry and wet separation techniques used for the isolation of the magnetic fraction presented in FS and LS. The results obtained indicate the dry magnetic separation as not suitable for this purpose, while wet method was found to be promising. In this research the FS containing approx. 30 wt% of Fe 2 O 3 and LS containing approx. 17 wt% of Fe 2 O 3 were milled to the fraction less than 0.1 mm and then subjected to the process of dry and wet separation of the magnetic fraction. It was observed that the dry separation is not suitable, since 100 % of the materials were recovered showing the intensive homogenization of the magnetic fraction during the milling process. On the other hand, the wet separation led to the isolation of 26 and 30 wt% of magnetic fractions for FS and LS, respectively. The isolated magnetic fractions contained 41 and 40 wt% of Fe 2 O 3 in the case of the FS and LS, respectively. The fractions obtained during the separation were subjected to the chemical and phase analysis, the morphology of the particles was studied using scanning electron microscopy.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"7 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114204706","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zuzana Tatíčková, V. Kreibich, J. Kudláček, J. Svoboda
{"title":"Thermochromic painting systems – A new approach to increase occupational safety","authors":"Zuzana Tatíčková, V. Kreibich, J. Kudláček, J. Svoboda","doi":"10.37904/metal.2021.4187","DOIUrl":"https://doi.org/10.37904/metal.2021.4187","url":null,"abstract":"","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127438704","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"TESTING THE QUALITY OF PISTON CASTINGS ON THE MACHINING LINE","authors":"A. Krępa, J. Piątkowski","doi":"10.37904/metal.2021.4243","DOIUrl":"https://doi.org/10.37904/metal.2021.4243","url":null,"abstract":"The quality control of most castings concerns finished products and is carried out at special stands after the end of the production process. However, more and more foundries decide to use the so-called inter-operational quality control, the advantage of which is the earlier detection of defective products, which allows, among others to reduce production costs. This applies in particular to the automotive sector, whose products and services require special verification in terms of quality and functionality. The article presents a method of quality control of piston castings for combustion engines with the use of the US2D ultrasound scanner. It is a non-destructive testing (NDT) device that controls 100% of all products on a given manufacturing line. This allows the detection of many imperfections in the casting, e.g. porosity, cracks, location of the cooling channel in relation to the piston crown. Thanks to this, it is possible to quickly adjust the parameters of the casting process and prevent defective products from being shipped to the customer.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126651670","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"On methods for determining the specific heat capacity of steels","authors":"Mario Machů, Ľ. Drozdová, B. Smetana","doi":"10.37904/metal.2021.4089","DOIUrl":"https://doi.org/10.37904/metal.2021.4089","url":null,"abstract":"The specific heat capacity of substances is one of the determining thermal technical properties of technical materials such as steels influencing their heating or cooling. Knowledge of their values is necessary for accurate calculations of processes such as solidification during casting in the form of continuously cast billets or ingots and during heating before forming processes or during heat treatment of finished products. The paper deals with several computational possibilities of determining the specific heat capacity of steels depending on the composition and temperature. Results are being compared with measurements using thermal analysis methods.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"70 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125150925","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"EXPERIMENTAL INVESTIGATION OF BENDING FATIGUE, bREAKING LOAD AND CORROSION PERFORMANCE OF STEEL WIRE ROPES WITH INDEPENDENT WIRE ROPE CORE(IWRC) AND IMPREGNATED PLASTIC CORE(EPIWRC)","authors":"Murat Polat, Rıza Köseler, İlbeyi Kilavuz","doi":"10.37904/metal.2021.4145","DOIUrl":"https://doi.org/10.37904/metal.2021.4145","url":null,"abstract":"Steel wire ropes are lifting equipments used in many areas such as fishing, mining, oil&gas, construction and marine. Steel wire ropes, which stand out with their high lifting capacity and optimum elongation, can be produced in different properties and constructions. Steel wire ropes with impregnated plastic core are used in special cranes where high breaking load is required, in harbour cranes with corrosive effects and in the mining industry where there is pollution. These ropes are generally preferred with a diameter of 16-56 mm and can be produced as 6 stranded, 8 stranded and multiple stranded (i.e 34 x 7, 35 x 7, 40 x 7 etc.). Multiple stranded ropes are characterized as rotational resistant and are preferred in high-level applications. In this study; the bending fatigue, breaking load and corrosion performance of steel wire ropes with impregnated plastic core(EPIWRC) was investigated. The tensile tests, corrosion tests and bending fatigue tests of the rope with 8 x 26WS construction used in the study were performed and the parameters affecting the fatigue life of the ropes were determined. As a result of the tensile tests, it was determined that the steel wire ropes with impregnated plastic core have 10 % higher breaking load than the steel wire ropes with independent wire rope core. It has been observed that the plastic coating significantly protects the steel core of the rope from corrosion and friction and reduces wire breakage. It has been determined that the decrease in the number of wire breakages and the minimization of the friction contacts increase the fatigue life of the rope. This study includes experimental data on steel wire ropes.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"47 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124484860","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Drápala, G. Kostiuková, H. Francová, M. Losertová, P. Kubíček
{"title":"Study of growth kinetics of intermetallic phases in Cu-Sn solder joints under the conditions of reactive diffusion","authors":"J. Drápala, G. Kostiuková, H. Francová, M. Losertová, P. Kubíček","doi":"10.37904/metal.2021.4250","DOIUrl":"https://doi.org/10.37904/metal.2021.4250","url":null,"abstract":"The content of the paper is a brief description of the basic characteristics of the reactive diffusion in the dissolution of solid copper in the melt of tin solder. Furthermore, it deals with the theory of growth kinetics of intermetallic phases during heat treatment, and a description of lead-free solders and related problems during soldering. Experimental part contains layout and design of experiments suitable for the study of reactive diffusion, metallographic study and x-ray EDX microanalysis of samples, the calculations of diffusion flows and determination of the rate constants of dissolution.","PeriodicalId":266696,"journal":{"name":"METAL 2021 Conference Proeedings","volume":"89 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123680619","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}